Multifunctional bio-fertilizer reactor
By designing a multifunctional biofertilizer reactor, integrating cutting and stirring functions, and equipped with an air purification system, the problems of low efficiency, unstable quality and environmental pollution in the production process of traditional fertilizers are solved, and an efficient, automated and environmentally friendly production process is achieved.
Patent Information
- Application Number
- CN202421774223.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-25
AI Technical Summary
In the production process of traditional fertilizers, there are problems such as low production efficiency, unstable product quality, high energy consumption, high cost, and diffusion of dust and odors, which endanger the health of operators.
A multifunctional biofertilizer reactor is designed, integrating cutting and stirring functions, and the continuous cutting and stirring of raw materials is achieved through high-speed rotating cutting sheets and rotating stirring leaves, and is equipped with an air purification system to remove dust and odors.
It improves production efficiency, ensures raw material fineness and mixing uniformity, improves product quality, reduces energy consumption and labor costs, improves the operating environment, and ensures the health and safety of operators.
Smart Images
Figure CN222861413U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of fertilizer production reactors, in particular to a multifunctional biological fertilizer reactor. Background Art
[0002] Fertilizer refers to a type of substance that provides one or more essential nutrients for plants, improves soil properties and increases soil fertility levels. It is one of the material bases of agricultural production, and mainly includes ammonium phosphate fertilizers, water-soluble fertilizers of large amounts of elements, fertilizers of medium amounts of elements, biological fertilizers, organic fertilizers, multi-dimensional field energy concentrated organic fertilizers, etc. Fertilizer production is often mixed and decomposed through reactors. Fertilizer cutting and mixing are indispensable links in the production process. Traditionally, these links often rely on manual operation or step-by-step mechanical equipment for processing, which has problems such as low production efficiency, unstable product quality, high energy consumption, and high cost. In addition, manual operation can easily lead to the spread of dust and odor, posing a threat to the health of operators. For this reason, we proposed a multifunctional biofertilizer reactor. Utility Model Content
[0003] 1. Technical issues to be solved
[0004] In view of the deficiencies in the prior art, the utility model provides a multifunctional biofertilizer reactor to solve the above-mentioned problems.
[0005] (II) Technical solution
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a multifunctional biofertilizer reactor, comprising an equipment housing, a cover plate is installed on the upper end of the equipment housing, a feed port is installed on the upper end of the cover plate, a discharge port is installed on the lower end of the equipment housing, a fixing ring is installed on the side end of the equipment housing, and a support foot is installed on the lower end of the fixing ring, and also includes:
[0007] A flat-top cone block, the upper end of the inner part of the equipment housing is fixedly connected to a parallel cone block, and a central axis is installed at the center of the parallel cone block, and the upper end of the central axis passes through the surface of the cover plate and is connected to the No. 1 motor, and a cutting blade is installed on the lower half of the central axis, and a push block is installed on the lower end of the cutting blade, and a leakage disk is arranged at the lower end of the push block, and the leakage disk is connected to the bottom end of the parallel cone block;
[0008] A cutting assembly is installed inside the parallel cone block and is used to cut the raw material;
[0009] The stirring assembly is installed inside the equipment casing and is a structure used to stir the raw materials.
[0010] Preferably, the outer end of the cutting piece is in close contact with the inner wall of the parallel cone block, and the outer end of the push block is in close contact with the inner wall of the parallel cone block.
[0011] Preferably, a clamping block is fixedly installed on the upper side end of the device housing, and the clamping block is installed correspondingly on the upper surface of the cover plate.
[0012] Preferably, the right end of the equipment housing is fixedly connected to air pipe No. 1, and fan No. 1 is installed on the surface of air pipe No. 1, and the other end of air pipe No. 1 is connected to the purification chamber, the upper end of the purification chamber is fixedly connected to air pipe No. 2, and fan No. 2 is installed on the surface of air pipe No. 2, and the other end of air pipe No. 2 is connected to the equipment housing.
[0013] Preferably, the inner end of the No. 1 air pipe extends to the interior of the equipment housing, and the inner end of the No. 2 air pipe extends to the interior of the equipment housing, and the inner ends of the No. 1 air pipe and the No. 2 air pipe are arranged in opposition, and the No. 1 air pipe and the No. 2 air pipe are arranged at the side ends of the parallel cone blocks inside the equipment housing.
[0014] Preferably, the cutting assembly includes a parallel cone block, a central axis, a No. 1 motor, a cutting disc, a push block and a drain disk, the inner upper end of the equipment housing is fixedly connected to the parallel cone block, and the central axis is installed at the center of the parallel cone block, and the upper end of the central axis passes through the surface of the cover plate and is connected to the No. 1 motor, and the lower half of the central axis is fixedly connected to the cutting disc, and the lower end of the cutting disc is fixedly connected to the push block, and the drain disk is installed at the lower end of the push block, and the drain disk is connected to the bottom end of the parallel cone block.
[0015] Preferably, the stirring assembly includes a fixing part, a No. 2 motor, a rotating shaft, stirring blades, a connecting ring, a connecting rod and a scraper. The fixing part is installed at the lower end of the equipment housing, and the No. 2 motor is installed inside the fixing part, and the upper end of the No. 2 motor passes through the bottom of the equipment housing and is connected to the rotating shaft, and a plurality of stirring blades are installed on the surface of the rotating shaft, and a connecting ring is installed in the middle of the plurality of stirring blades, and a connecting rod is installed at the side end of the connecting ring, and the other end of the connecting rod is connected to the scraper.
[0016] Preferably, the scraper is arranged to fit the inner wall of the device housing.
[0017] (III) Beneficial effects
[0018] Compared with the prior art, the utility model provides a multifunctional biofertilizer reactor, which has the following beneficial effects:
[0019] 1. By integrating the cutting and mixing functions in the same device, the continuity and automation of raw material processing are achieved, which significantly improves production efficiency. Compared with the traditional manual or step-by-step processing method, the equipment can complete the processing of a large amount of raw materials faster and reduce the production cycle. The precise cutting of the cutting component and the uniform mixing of the mixing component ensure the fineness and mixing uniformity of the raw materials, thereby improving the quality of the final product. This is especially important for industries that require precise control of the particle size and mixing ratio of raw materials. The use of efficient motors and optimized mechanical structure design reduces energy consumption. Automated processing reduces manpower requirements and labor costs. The application of the air purification system also reduces the additional costs caused by dust and odor treatment.
[0020] 2. The air purification system effectively removes the dust and odor generated inside the equipment, improves the working environment of operators, and ensures their health and safety. The design of the sealing device also reduces material leakage and noise pollution. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the utility model;
[0022] Figure 2 This is a schematic diagram of the cutting assembly of the utility model;
[0023] Figure 3 This is a schematic diagram of the stirring assembly of the utility model;
[0024] Figure 4 It is a schematic diagram of air purification of the utility model.
[0025] In the figure: 1. Equipment casing; 2. Cover plate; 3. Feed inlet; 4. Discharge outlet; 5. Fixing ring; 6. Support foot; 7. Parallel cone block; 8. Center axis; 9. Motor No. 1; 10. Cutting disc; 11. Push block; 12. Leakage plate; 13. Snap-in block; 14. Clamping block; 15. Air pipe No. 1; 16. Fan No. 1; 17. Purification chamber; 18. Air pipe No. 2; 19. Fan No. 2; 20. Fixing part; 21. Rotating shaft; 22. Stirring blade; 23. Connecting ring; 24. Connecting rod; 25. Scraper; 26. Motor No. 2. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] See also Figure 1-3A multifunctional biofertilizer reactor comprises an equipment housing 1, a cover plate 2 is installed on the upper end of the equipment housing 1, a feed port 3 is installed on the upper end of the cover plate 2, a discharge port 4 is installed on the lower end of the equipment housing 1, a fixing ring 5 is installed on the side end of the equipment housing 1, and a support foot 6 is installed on the lower end of the fixing ring 5, and also comprises: a flat-top cone block, a parallel cone block 7 is fixedly connected to the upper end of the inner part of the equipment housing 1, and a central axis 8 is installed at the center of the parallel cone block 7, and the upper end of the central axis 8 passes through the surface of the cover plate 2 and is connected to a No. 1 motor 9, and the central axis 8 is connected to the upper end of the central axis 8. A cutting disc 10 is installed in the lower half, and a push block 11 is installed at the lower end of the cutting disc 10, and a drain plate 12 is set at the lower end of the push block 11, and the drain plate 12 is connected to the bottom end of the parallel cone block 7; a cutting component is installed inside the parallel cone block 7, and is a structure for cutting raw materials; a stirring component is installed inside the equipment housing 1, and is a structure for stirring raw materials. The cutting component uses a high-speed rotating cutting disc to cut the raw materials into small pieces or filaments, and the stirring component mixes and stirs the cut materials through rotating stirring blades.
[0028] Furthermore, the outer end of the cutting blade 10 is in contact with the inner wall of the parallel cone block 7, and the outer end of the pushing block 11 is in contact with the inner wall of the parallel cone block 7. The scraper 25 rotates closely against the inner wall of the equipment to scrape off the material attached to the wall, preventing material accumulation and waste, while improving the stirring effect.
[0029] Furthermore, a clamping block 13 is fixedly installed on the upper side end of the equipment housing 1, and a clamping block 14 is correspondingly installed on the upper surface of the cover plate 2. The cover plate 2 and the equipment housing 1 are sealed by the clamping block 13 and the clamping block 14 to prevent material leakage and dust overflow.
[0030] Furthermore, the right end of the equipment housing 1 is fixedly connected to the No. 1 air pipe 15, and the No. 1 fan 16 is installed on the surface of the No. 1 air pipe 15, and the other end of the No. 1 air pipe 15 is connected to the purification chamber 17, the upper end of the purification chamber 17 is fixedly connected to the No. 2 air pipe 18, and the No. 2 fan 19 is installed on the surface of the No. 2 air pipe 18, and the other end of the No. 2 air pipe 18 is connected to the equipment housing 1, and the No. 1 fan 16 sucks the odor inside the equipment into the purification chamber 17 through the No. 1 air pipe 15 for treatment, and activated carbon is placed inside the purification chamber 17, and the microporous structure of the activated carbon adsorbs organic pollutants in the exhaust gas, and the No. 2 fan 19 sucks the treated air inside the purification chamber 17 into the equipment through the No. 2 air pipe 18.
[0031] Furthermore, the inner end of the No. 1 air pipe 15 extends to the interior of the equipment housing 1, and the inner end of the No. 2 air pipe 18 extends to the interior of the equipment housing 1, and the inner ends of the No. 1 air pipe 15 and the No. 2 air pipe 18 are arranged in opposition to each other, and the No. 1 air pipe 15 and the No. 2 air pipe 18 are arranged at the side ends of the parallel cone block 7 inside the equipment housing 1, and the positions of the No. 1 air pipe 15 and the No. 2 air pipe 18 are opposite to each other, and the No. 1 air pipe 15 and the No. 2 air pipe 18 are separated by the parallel cone block 7.
[0032] Furthermore, the cutting assembly includes a parallel cone block 7, a central axis 8, a No. 1 motor 9, a cutting disc 10, a push block 11 and a drain plate 12. The upper end of the inner part of the equipment housing 1 is fixedly connected to the parallel cone block 7, and the central axis 8 is installed at the center of the parallel cone block 7, and the upper end of the central axis 8 passes through the surface of the cover plate 2 and is connected to the No. 1 motor 9, and the lower half of the central axis 8 is fixedly connected to the cutting disc 10, and the lower end of the cutting disc 10 is fixedly connected to the push block 11, and the drain plate 12 is installed at the lower end of the push block 11, and the drain plate 12 is connected to the bottom end of the parallel cone block 7. , motor 9 transmits power to cutting disc 10 through central shaft 8. Cutting disc 10 rotates at high speed driven by central shaft 8 to generate strong cutting force. Raw materials enter the equipment through feed port 3 and are cut into small pieces by rotating cutting disc 10. The raw materials cut into small pieces fall onto leakage tray 12. Raw materials fall into fermentation area through the holes on leakage tray 12. Pushing block 11 pushes raw materials on leakage tray 12 to the hole position. At the same time, pushing block 11 pushes larger raw materials to accumulate, and cutting disc 10 performs secondary cutting on raw materials.
[0033] Furthermore, the stirring assembly includes a fixing part 20, a No. 2 motor 26, a rotating shaft 21, a stirring blade 22, a connecting ring 23, a connecting rod 24 and a scraper 25. The fixing part 20 is installed at the lower end of the equipment housing 1, and the No. 2 motor 26 is installed inside the fixing part 20, and the upper end of the No. 2 motor 26 passes through the bottom of the equipment housing 1 and is connected to the rotating shaft 21, and a plurality of stirring blades 22 are installed on the surface of the rotating shaft 21, and a connecting ring 23 is installed in the middle of the plurality of stirring blades 22, and a connecting rod 24 is installed at the side end of the connecting ring 23, and the other end of the connecting rod 24 is connected to the scraper 25. The No. 2 motor 26 drives the stirring blade 22 to rotate through the rotating shaft 21. The stirring blade 22 generates fluid motion during the rotation process, and the cut material is mixed and stirred inside the equipment. The scraper 25 rotates close to the inner wall of the equipment to scrape off the material attached to the wall, thereby preventing material accumulation and waste and improving the stirring effect.
[0034] Furthermore, the scraper 25 is arranged in a close contact with the inner wall of the equipment housing 1. The scraper 25 rotates closely against the inner wall of the equipment to scrape off the materials attached to the wall, thereby preventing the accumulation and waste of materials and improving the stirring effect.
[0035] Working principle: When the equipment is started, the No. 1 motor 9 starts to work, and transmits power to the cutting blade 10 through the central shaft 8. The cutting blade 10 rotates at high speed under the drive of the central shaft 8, generating a strong cutting force. The raw material enters the equipment through the feed port 3, and is cut into small pieces by the rotating cutting blade 10. The raw material cut into small pieces falls onto the leakage plate 12, and the raw material falls from the hole on the leakage plate 12 to the fermentation area. The push block 11 pushes the raw material on the leakage plate 12 to the hole position. At the same time, the push block 11 pushes the larger raw material to accumulate, and the cutting blade 10 performs a secondary cutting on the raw material. At the same time, the No. 2 motor 26 starts, and drives the stirring blade 22 to rotate through the rotating shaft 21. The stirring blade 22 generates fluid movement during the rotation process, and the cut material is placed in the equipment. Mixing and stirring are carried out inside, and the scraper 25 rotates closely against the inner wall of the equipment to scrape off the materials attached to the wall to prevent material accumulation and waste, while improving the stirring effect. The No. 1 fan 16 sucks the odor inside the equipment into the purification chamber 17 through the No. 1 air pipe 15 for treatment. Activated carbon is placed inside the purification chamber 17, and the microporous structure of the activated carbon adsorbs the organic pollutants in the exhaust gas. The No. 2 fan 19 sucks the treated air inside the purification chamber 17 into the equipment through the No. 2 air pipe 18. The positions of the No. 1 air pipe 15 and the No. 2 air pipe 18 are opposite to each other. At the same time, the No. 1 air pipe 15 and the No. 2 air pipe 18 are separated by parallel cone blocks 7. The cover plate 2 and the equipment housing 1 are sealed and connected by the clamping blocks 13 and 14 to prevent material leakage and dust overflow.
[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A multifunctional biofertilizer reactor, comprising an equipment housing (1), a cover plate (2) being mounted on the upper end of the equipment housing (1), a feed port (3) being mounted on the upper end of the cover plate (2), a discharge port (4) being mounted on the lower end of the equipment housing (1), a fixing ring (5) being mounted on the side end of the equipment housing (1), and a support foot (6) being mounted on the lower end of the fixing ring (5), characterized in that: Also includes: A flat-top cone block, wherein the upper end of the inner part of the equipment housing (1) is fixedly connected to a parallel cone block (7), and a central shaft (8) is installed at the center of the parallel cone block (7), and the upper end of the central shaft (8) passes through the surface of the cover plate (2) and is connected to a No. 1 motor (9), and a cutting blade (10) is installed on the lower half of the central shaft (8), and a push block (11) is installed on the lower end of the cutting blade (10), and a drain plate (12) is arranged at the lower end of the push block (11), and the drain plate (12) is connected to the bottom end of the parallel cone block (7); A cutting assembly, installed inside the parallel cone block (7), and used for cutting the raw material; The stirring assembly is installed inside the equipment housing (1) and is a structure used for stirring the raw materials.
2. A multifunctional biofertilizer reactor according to claim 1, characterized in that: The outer end of the cutting piece (10) is in close contact with the inner wall of the parallel cone block (7), and the outer end of the pushing block (11) is in close contact with the inner wall of the parallel cone block (7).
3. A multifunctional biofertilizer reactor according to claim 1, characterized in that: A clamping block (13) is fixedly installed on the upper side of the side end of the device housing (1), and a clamping block (14) is correspondingly installed on the upper surface of the cover plate (2).
4. A multifunctional biofertilizer reactor according to claim 1, characterized in that: The right end of the equipment housing (1) is fixedly connected to a No. 1 air pipe (15), and a No. 1 fan (16) is installed on the surface of the No. 1 air pipe (15), and the other end of the No. 1 air pipe (15) is connected to a purification chamber (17), the upper end of the purification chamber (17) is fixedly connected to a No. 2 air pipe (18), and a No. 2 fan (19) is installed on the surface of the No. 2 air pipe (18), and the other end of the No. 2 air pipe (18) is connected to the equipment housing (1).
5. A multifunctional biofertilizer reactor according to claim 4, characterized in that: The inner end of the No. 1 air pipe (15) extends to the interior of the device housing (1), and the inner end of the No. 2 air pipe (18) extends to the interior of the device housing (1), and the inner ends of the No. 1 air pipe (15) and the No. 2 air pipe (18) are arranged in opposition, and the No. 1 air pipe (15) and the No. 2 air pipe (18) are arranged inside the device housing (1) at the side ends of the parallel cone block (7).
6. A multifunctional biofertilizer reactor according to claim 1, characterized in that: The cutting assembly comprises a parallel cone block (7), a central axis (8), a first motor (9), a cutting disc (10), a push block (11) and a drain plate (12); the inner upper end of the equipment housing (1) is fixedly connected to the parallel cone block (7), and the central axis (8) is installed at the center of the parallel cone block (7); the upper end of the central axis (8) passes through the surface of the cover plate (2) and is connected to the first motor (9); the lower half of the central axis (8) is fixedly connected to the cutting disc (10), and the lower end of the cutting disc (10) is fixedly connected to the push block (11), and the drain plate (12) is installed at the lower end of the push block (11), and the drain plate (12) is connected to the bottom end of the parallel cone block (7).
7. A multifunctional biofertilizer reactor according to claim 1, characterized in that: The stirring assembly comprises a fixing member (20), a second motor (26), a rotating shaft (21), stirring blades (22), a connecting ring (23), a connecting rod (24) and a scraper (25); the fixing member (20) is installed at the lower end of the equipment housing (1), the second motor (26) is installed inside the fixing member (20), the upper end of the second motor (26) passes through the bottom of the equipment housing (1) and is connected to the rotating shaft (21), a plurality of stirring blades (22) are installed on the surface of the rotating shaft (21), a connecting ring (23) is installed in the middle of the plurality of stirring blades (22), a connecting rod (24) is installed at the side end of the connecting ring (23), and the other end of the connecting rod (24) is connected to the scraper (25).
8. A multifunctional biofertilizer reactor according to claim 7, characterized in that: The scraper (25) is arranged in a close-fitting manner with the inner wall of the equipment housing (1).