Novel vulcanization injection tank
By using a wound welded stainless steel screen spray net and dust-proof mechanism on the spray can't, the problem that the vulcanized nozzle in the existing spray can is easily blocked, and the stability of the spraying effect and gas breathability are improved.
Patent Information
- Application Number
- CN202420823346.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-19
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-04-19
AI Technical Summary
The stainless steel screen installed on the sulfide nozzle in the existing spray tank is easily blocked by coal powder, affecting the spraying effect.
A new type of vulcanized blowing tank was designed, using a cylindrical blowing net formed by winding and welding of stainless steel screens, which increased the screen area, increased the breathability, and a dustproof mechanism was set up inside to prevent backflow of coal powder.
The gas permeability is improved, the possibility of coal powder blocking the nozzle is reduced, the stability of the spraying effect is ensured, and the structure is simple and the nozzle parts are easy to replace.
Smart Images

Figure CN222861509U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of spraying cans, in particular to a novel vulcanization spraying can. Background Art
[0002] Blast furnace coal injection mainly consists of raw coal storage and transportation, coal powder preparation, coal powder injection, hot flue gas and gas supply, among which the injection system is the core. The injection system will use the injection tank.
[0003] The existing spray tank installed on the vulcanizing nozzle structure has certain defects, such as Figure 7 As shown, the front end of the vulcanizing nozzle is an air outlet, and a layer of air permeable net composed of relatively fine stainless steel mesh is arranged at the air outlet. Due to its high density, the stainless steel mesh can prevent the coal powder from flowing back into the vulcanizing nozzle, but it also hinders the gas passing rate. Since the area of the stainless steel mesh is too small, after the vulcanizing nozzle has been used for a long time, the coal powder in the injection tank will easily block part of the fine holes on the stainless steel mesh, affecting the gas outlet of the vulcanizing nozzle, and then affecting the coal powder injection effect of the injection tank. Utility Model Content
[0004] The utility model aims to solve the above problems and designs a novel vulcanization spray tank, which solves the problem that the stainless steel screen on the vulcanization nozzle in the spray tank is easily blocked by coal powder and affects the spraying.
[0005] The technical solution of the utility model to achieve the above-mentioned purpose is a novel vulcanization spray tank, comprising a spray tank body, wherein the lower side of the spray tank body is provided with a plurality of connection ports communicating with the inside of the spray tank body, and each connection port is provided with a vulcanization nozzle assembly;
[0006] The vulcanizing nozzle assembly includes a connecting head, a nozzle component detachably mounted on the connecting head, and a dust-proof mechanism mounted on the inner side of the connecting head for preventing dust from entering the interior of the connecting head from the nozzle component, wherein the nozzle component has a cylindrical blowing net surrounded by a mesh plate, and one end of the nozzle component extends to the inner side of the blowing tank body.
[0007] Preferably, a connecting pipe is provided at the connecting port, a flange is provided at the inlet of the connecting pipe, one end of the connecting head connected to the nozzle component extends to the inside of the connecting pipe, and the other end is fixedly connected to the flange.
[0008] Preferably, the nozzle component further comprises a mounting head, one end of the blowing net is fixedly connected to the mounting head, and the other end is connected to a fixing plate, and the mounting head has a through hole.
[0009] Preferably, the outer circumferential surface of the mounting head is provided with an external thread, the inner circumferential surface of the connecting head is provided with an internal thread, and the mounting head is threadedly connected to the connecting head.
[0010] Preferably, the outer circumference of the mounting head protrudes outward to form a screwing portion.
[0011] Preferably, the dustproof mechanism comprises two tension springs and two flippable baffles, the tension springs correspond to the baffles, one end of the tension spring is hinged to the baffle, and the other end is hinged to the inner wall of the mounting head.
[0012] Preferably, one side of the two baffles is hinged to the inner wall of the mounting head respectively.
[0013] Preferably, a rotating shaft is provided in the mounting head, and one side of the two baffles is rotatably connected to the rotating shaft.
[0014] Compared with the prior art, the beneficial effects are:
[0015] In the utility model, a nozzle component is added to the connecting head, and the nozzle component is provided with a cylindrical blowing net formed by winding and welding a stainless steel screen, which increases the screen area and thus improves the air permeability, and the coal powder is not easy to block the entire blowing net, and a dust-proof mechanism for preventing the coal powder from flowing back is arranged inside, which can effectively prevent the coal powder from flowing back to the connecting head without affecting the gas entering the blowing net. The utility model has a simple structure and is easy to process. When the nozzle component is damaged, it only needs to be disassembled and replaced with a new one, and there is no need to replace the connecting head together. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural schematic diagram of a preferred embodiment of the utility model;
[0017] Figure 2 It is a structural schematic diagram of a vulcanizing nozzle assembly in a preferred embodiment of the utility model;
[0018] Figure 3 It is a schematic diagram of the explosion structure of a vulcanizing nozzle assembly in a preferred embodiment of the utility model;
[0019] Figure 4 It is a structural schematic diagram of a nozzle component in a preferred embodiment of the utility model;
[0020] Figure 5 It is a cross-sectional structural schematic diagram of a nozzle component in a preferred embodiment of the utility model;
[0021] Figure 6 It is a cross-sectional structural schematic diagram of a nozzle component in another embodiment of the utility model;
[0022] Figure 7It is a structural schematic diagram of a connector in the prior art.
[0023] In the figure, 1. spray tank body; 2. connecting pipe; 3. flange; 4. vulcanizing nozzle assembly; 41. connecting head; 42. nozzle component; 421. mounting head; 4211. screwing part; 422. spray net; 423. fixing plate; 424. dustproof mechanism; 4241. baffle; 4242. tension spring; 5. rotating shaft. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] like Figure 1 and Figure 2 As shown, a preferred embodiment of the utility model proposes a novel vulcanization spray tank, which mainly includes a spray tank body 1 and a plurality of vulcanization nozzle assemblies 4 installed on the spray tank, wherein a plurality of connecting ports are arranged on the outer wall of the tapered portion at the lower end of the spray tank body 1, and a connecting pipe 2 is arranged at each connecting port, and the vulcanization nozzle assembly 4 is fixedly connected to the flange 3 at the front end of the connecting pipe 2 by bolts, so as to install and fix the vulcanization nozzle assembly 4, one end of the vulcanization nozzle assembly 4 extends into the interior of the spray tank through the connecting pipe 2, and the other end is externally connected to an air source assembly, and the air source assembly introduces high-pressure air into the vulcanization nozzle assembly 4, and then the vulcanization nozzle assembly 4 sprays the high-pressure air to all around the interior of the spray tank.
[0026] like Figure 2 As shown, the vulcanizing nozzle assembly 4 mainly includes three parts: a connecting head 41, a nozzle component and a dustproof mechanism 424. The connecting head 41 has a through hole that passes through the front and back. A flange 3 is provided at the front end of the connecting head 41 for fixed connection with the flange 3 on the connecting pipe 2, and the other end is detachably connected to the nozzle component. The dustproof mechanism 424 is located on the inner side of the nozzle component to prevent coal powder from entering the inside of the connecting head 41 from the nozzle component.
[0027] like Figure 3 , Figure 4 As shown, the above-mentioned nozzle component is composed of a mounting head 421 and a blowing net 422, wherein the blowing net 422 is cylindrical in shape and is formed by winding and enclosing a stainless steel screen. One end of the blowing net 422 is fixedly connected to the mounting head 421, and the other end is fixedly connected to a fixing plate 423. In this way, the air outlet area of the blowing net 422 is increased, thereby improving the air outlet efficiency.
[0028] The mounting head 421 also has a through hole that passes through the front and back, and the dustproof mechanism 424 is installed inside the mounting head 421. At the same time, an external thread is provided on the outer circumference of the mounting head 421, and an internal thread that matches the external thread is provided on the inner circumference of the connecting head 41. The mounting head 421 is threadedly connected with the connecting head 41 for installation and removal. A polygonal screwing portion 4211 is formed on the outer circumference of the mounting head 421 so that the mounting head 421 can be screwed onto the connecting head 41. After passing through the connecting head 41 and the mounting head 421, the high-pressure air is blown out from the small holes on the blowing net 422.
[0029] like Figure 5 As shown, the dustproof mechanism 424 is composed of two baffles 4241 and two tension springs 4242. The baffle 4241 is semicircular in shape. In this example, one side of the baffle 4241 with an arc edge is hinged to the inner wall of the mounting head 421, and one end of the tension spring 4242 is hinged to the baffle 4241, and the other end is hinged to the inner wall of the mounting head 421. At the same time, a limited position portion is formed on the inner wall of the mounting head 421 to limit the rotation angle of the baffle 4241, so that the baffle 4241 It can only rotate between 0-90°. When the tension spring 4242 is in its original length, the two baffles 4241 are spliced together to form a circle, blocking the channel in the mounting head 421. During operation, high-pressure air will impact the two baffles 4241, causing the two baffles 4241 to flip to both sides, allowing air to enter the injection net 422. When no air is entering, the two baffles 4241 return to their original positions under the action of the tension spring 4242 to block the channel, preventing coal powder from flowing back into the connecting head 41.
[0030] refer to Figure 6 The installation method of the baffle 4241 is not limited to the above-mentioned one. In other technical solutions, a rotating shaft 5 can be further arranged on the inner side of the mounting head 421. The sides where the straight edges of the two baffles 4241 are located are rotatably connected to the rotating shaft 5. When the high-pressure air impacts the baffle 4241, the two baffles 4241 flip upward, and the functions are the same.
[0031] The above technical solutions only reflect the preferred technical solutions of the technical solutions of the utility model. Some changes that may be made to certain parts thereof by technicians in this technical field all reflect the principles of the utility model and fall within the protection scope of the utility model.
Claims
1. A novel vulcanization blow tank, comprising a blow tank body (1), wherein the lower side of the blow tank body (1) is provided with a plurality of connection ports communicating with the interior of the blow tank body (1), characterized in that: Each connection port is provided with a vulcanizing nozzle assembly (4); The vulcanizing nozzle assembly (4) comprises a connecting head (41), a nozzle component detachably mounted on the connecting head (41), and a dustproof mechanism (424) mounted on the inner side of the connecting head (41) for preventing dust from entering the interior of the connecting head (41) from the nozzle component, wherein the nozzle component has a cylindrical spraying net (422) surrounded by a mesh plate, and one end of the nozzle component extends to the inner side of the spray tank body (1).
2. A novel vulcanization spray tank according to claim 1, characterized in that: A connecting pipe (2) is provided at the connection port, a flange (3) is provided at the inlet of the connecting pipe (2), one end of the connecting head (41) connected to the nozzle component extends to the inside of the connecting pipe (2), and the other end is fixedly connected to the flange (3).
3. A novel vulcanization spray tank according to claim 1, characterized in that: The nozzle component further comprises a mounting head (421), one end of the blowing net (422) is fixedly connected to the mounting head (421), and the other end is connected to a fixing plate (423), and the mounting head (421) has a through hole.
4. A novel vulcanization spray tank according to claim 3, characterized in that: The outer circumferential surface of the mounting head (421) is provided with an external thread, the inner circumferential surface of the connecting head (41) is provided with an internal thread, and the mounting head (421) is threadedly connected to the connecting head (41).
5. A novel vulcanization spray tank according to claim 3, characterized in that: The outer circumference of the mounting head (421) protrudes outward to form a screwing portion (4211).
6. A novel vulcanization spray tank according to claim 3, characterized in that: The dustproof mechanism (424) includes two tension springs (4242) and two flippable baffles (4241), wherein the tension spring (4242) corresponds to the baffle (4241), one end of the tension spring (4242) is hinged to the baffle (4241), and the other end is hinged to the inner wall of the mounting head (421).
7. A novel vulcanization spray tank according to claim 6, characterized in that: One side of the two baffles (4241) is hinged to the inner wall of the mounting head (421) respectively.
8. A novel vulcanization spray tank according to claim 6, characterized in that: A rotating shaft (5) is disposed inside the mounting head (421), and one side of the two baffles (4241) is rotatably connected to the rotating shaft (5).