Adjustable capacitor film production coating equipment

By designing adjustable coating components and cleaning filter components in capacitor film production coating equipment, the problem that existing equipment cannot adjust the coating amount and area is solved, and the diversity and uniformity of coating is achieved, while improving the filtration efficiency of the equipment and the service life of the vacuum pump.

CN222861620UActive Publication Date: 2025-05-13JIANGMEN HAODA ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202421925865.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-09
Publication Date
2025-05-13
Estimated Expiration
2034-08-09

AI Technical Summary

Technical Problem

Existing capacitive film production coating equipment cannot adjust the coating amount and coating area, resulting in a single coating piece and cannot meet the needs of various coatings.

Method used

An adjustable capacitance film production coating equipment is designed. By setting threaded rods, slide rods, movable blocks, coating boxes, fixed knobs and shutters in the coating machine, the flexible movement of the coating box and the position adjustment of the shutters are achieved, and capacitance films of different areas are coated.

Benefits of technology

It realizes flexible adjustment of coating quantity and area, ensures coating uniformity, meets the needs of various types of coatings, and at the same time, by setting up filter mesh and sponge brushes, impurities can be effectively filtered and the service life of the vacuum pump is protected.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses adjustable capacitor film production coating equipment, and relates to the technical field of coating equipment, the coating equipment comprises a coating machine, an air exhaust box, a vacuum pump, a first air exhaust pipe and a second air exhaust pipe, the air exhaust box is arranged on the left side of the coating machine, the vacuum pump is arranged on the left side of the air exhaust box, and the first air exhaust pipe is arranged on the right side of the vacuum pump. The coating machine is connected with an air exhaust box through a first air exhaust pipe, the air exhaust box is connected with a vacuum pump through a second air exhaust pipe, a coating assembly is arranged in the coating machine, and a cleaning and filtering assembly is arranged in the air exhaust box. According to the utility model, the coating quantity can be more uniform through the coating component, meanwhile, the coating device can be suitable for processing various capacitor films with different areas, impurities in pumped gas can be filtered and cleaned out through the cleaning and filtering component, and the impurities are prevented from entering the vacuum pump to influence the service life of the vacuum pump.
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Description

Technical Field

[0001] The utility model relates to the technical field of coating equipment, in particular to an adjustable capacitor film production coating equipment. Background Art

[0002] During the production process of capacitors, a layer of metallized film needs to be coated on the outside of the film. The existing capacitor vacuum coating machine has the advantages of high automation, high efficiency, high vacuum, low energy consumption, etc. The patent announcement number is CN218710825U. A capacitor film production coating equipment is recorded. By setting an installation tank and a filter cylinder, the air drawn out from the inside of the coating machine during use can be filtered to remove impurities in the air and prevent impurities from entering the vacuum pump and affecting the operation of the vacuum pump. At the same time, spiral tubes and heat dissipation fins are also provided. When in use, the heat sink can be used to cool the air in the spiral tube of the pipeline to prevent high-temperature air from entering the vacuum pump and affecting the performance of the vacuum pump. However, the coating machine cannot adjust the coating amount and coating area during coating, which makes the coated parts single and cannot meet various coating needs.

[0003] Based on this, an adjustable capacitor film production coating device is now provided, which can eliminate the disadvantages of the existing devices. Utility Model Content

[0004] The utility model aims to provide an adjustable capacitor film production coating device to solve the problems in the background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] An adjustable capacitor film production coating equipment includes a coating machine, an exhaust box, a vacuum pump, a first exhaust pipe and a second exhaust pipe. The coating machine is provided with an exhaust box on the left side, and a vacuum pump is provided on the left side of the exhaust box. The coating machine is connected to the exhaust box through the first exhaust pipe, and the exhaust box is connected to the vacuum pump through the second exhaust pipe. The coating machine is provided with a coating component, and the exhaust box is provided with a cleaning and filtering component.

[0007] On the basis of the above technical solutions, the present invention also provides the following optional technical solutions:

[0008] In an optional scheme: the coating assembly includes a coating box, a threaded rod, a movable block, a fixed knob, an opening, a shield, a sliding rod, a threaded hole and a sliding hole. The threaded rod is arranged in the coating machine, and the sliding rod is arranged at the lower side of the threaded rod. The movable block is provided with a threaded hole and a sliding hole. The positions of the threaded hole and the sliding hole correspond to the positions of the threaded rod and the sliding rod. The movable block is sleeved on the threaded rod and the sliding rod. The coating box is arranged on the movable block. The opening is arranged in the grooves at the front and rear ends of the coating box. Two shields are slidably connected to the grooves, and two fixed knobs are screwed on the front and rear ends of the shield.

[0009] In an optional solution: a plurality of openings are evenly arranged in the groove, a thread matching a fixing knob is arranged in the opening, and two fixing knobs pass through the front and rear ends of the shield plate near one side of the coating box and are connected to the opening.

[0010] In an optional scheme: the exhaust box includes a spiral tube, a heat sink, a fan, a dust cover, a baffle and a cleaning and filtering assembly. A dust cover is provided on the top of the exhaust box, a baffle is provided in the middle of the exhaust box, a spiral tube is provided on the upper end of the baffle, the upper end of the spiral tube is connected to the second exhaust pipe, and the lower end passes through the baffle. Two heat sinks are provided on the spiral tube, a fan is provided at the rear end of the spiral tube, and a cleaning and filtering assembly is provided at the lower end of the baffle.

[0011] In an optional scheme: the cleaning and filtering assembly includes a sponge brush, a filter screen, filter holes, a cleaning threaded rod and a cleaning threaded block. The filter screen is arranged on the lower side of the baffle, and a plurality of filter holes are evenly arranged on the filter screen. A sponge brush is also provided on the lower end surface of the filter screen. The lower end of the sponge brush is connected to the cleaning threaded block, and the cleaning threaded block is sleeved on the cleaning threaded rod.

[0012] In an optional solution: the spiral tube and the heat sink are both made of copper.

[0013] In an optional solution: the sponge brush is as long as the filter screen.

[0014] In an optional solution: the coating machine and the outside of the vacuum box are both provided with motors, and the motor on the outside of the coating machine and the motor on the bottom of the vacuum box are both bidirectional rotating motors.

[0015] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0016] 1. The utility model sets a threaded rod and a slide rod, sets a movable block on the threaded rod and the slide rod, sets a coating box on the movable block, and sets fixed knobs, openings and shielding plates at the front and rear ends of the coating box, so that when the capacitor film is coated, the threaded rod can be controlled to rotate to make the movable block move on the threaded rod and the slide rod, driving the coating box to move, so that the coating is more uniform. At the same time, by controlling the fixed knobs and openings at the front and rear ends of the coating box, the position of the shielding plate can be controlled according to the size of the capacitor film, so that the coating box can coat capacitor films of different areas, achieving the effect that the coating machine can flexibly coat;

[0017] 2. The utility model achieves the filtering effect on the extracted gas by arranging the filter screen and the sponge brush, thereby preventing debris from entering the vacuum pump through the exhaust pipe and affecting the service life of the vacuum pump. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of the utility model.

[0019] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model.

[0020] Figure 3 It is a schematic diagram of the enlarged structure of the coating box of the utility model.

[0021] Figure 4 It is an enlarged structural schematic diagram of the cleaning and filtering component of the utility model.

[0022] Notes on figure marks: 100 coating machine, 101 vacuum pump, 102 first exhaust pipe, 103 second exhaust pipe, 200 coating assembly, 201 coating box, 202 threaded rod, 203 movable block, 204 fixed knob, 205 opening, 206 baffle, 207 sliding rod, 208 threaded hole, 209 sliding hole, 300 exhaust box, 301 spiral tube, 302 heat sink, 303 fan, 304 dust cover, 305 baffle, 400 cleaning filter assembly, 401 sponge brush, 402 filter screen, 403 filter hole, 404 cleaning threaded rod, 405 cleaning threaded block. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.

[0024] In one embodiment, Figure 1-Figure 4As shown, an adjustable capacitor film production coating device includes a coating machine 100, an exhaust box 300, a vacuum pump 101, a first exhaust pipe 102 and a second exhaust pipe 103. The coating machine 100 is provided with an exhaust box 300 on the left side, and the vacuum pump 101 is provided on the left side of the exhaust box 300. The coating machine 100 is connected to the exhaust box 300 through the first exhaust pipe 102, and the exhaust box 300 is connected to the vacuum pump 101 through the second exhaust pipe 103. The coating machine is provided with a coating component 200, and the exhaust box 300 is provided with a cleaning filter component 400;

[0025] When in use, the capacitor film to be coated is placed in the coating machine 100, and then the vacuum pump 101 is started to evacuate the coating machine 100 for vacuum treatment, and the coating component 200 is started for heating and evaporation. After the vacuuming is completed, the vacuum pump 101 is turned off, and the coating component 200 starts further coating work. After the coating work is completed, the cleaning and filtering component 400 can be started to process the impurities filtered during the vacuuming process. After the processing is completed, the cleaning and filtering component 400 is turned off. Finally, when the temperature in the coating machine 100 drops, the capacitor film can be taken out to complete the coating.

[0026] In one embodiment, Figure 2 and Figure 3 As shown, the coating assembly 200 includes a coating box 201, a threaded rod 202, a movable block 203, a fixed knob 204, an opening 205, a shield 206, a slide bar 207, a threaded hole 208 and a slide hole 209, the threaded rod 202 is arranged in the coating machine 100, the slide bar 207 is arranged at the lower side of the threaded rod 202, the movable block 203 is provided with a threaded hole 208 and a slide hole 209, the positions of the threaded hole 208 and the slide hole 209 correspond to the positions of the threaded rod 202 and the slide bar 207, the movable block 203 is sleeved on the threaded rod 202 and the slide bar 207, the coating box 201 is arranged on the movable block 203, the opening 205 is arranged in the grooves at the front and rear ends of the coating box 201, two shields 206 are slidably connected to the grooves, and two fixed knobs 204 are screwed on the front and rear ends of the shield 206;

[0027] When in use, the capacitor film to be coated is placed in the coating machine 100, and then the position of the baffle 206 is adjusted according to the size of the capacitor film, and then the coating box 201 is started to start heating and evaporating the molten metal in the coating box 201, and then the threaded rod 202 is started to work, and the threaded rod 202 is driven by the output end of the bidirectional rotating motor to rotate, so that the movable block 203 mounted on the threaded rod 202 will move back and forth on the threaded rod 202 and the slide bar 207. The slide bar 207 is designed to enable the movable block 203 to move left and right on the threaded rod 202 when the threaded rod 202 rotates, and will not be rotated by the rotation of the threaded rod 202. At the same time, the coating box 201 on the movable block 203 will also be driven to move back and forth on the threaded rod 202 and the slide bar 207, so that the molten metal in the coating box 201 evaporates onto the capacitor film to be coated, thereby completing the coating and making the coating amount on the capacitor film uniform.

[0028] In one embodiment, Figure 3 As shown, the openings 205 are evenly arranged in the groove, and threads matching the fixing knobs 204 are arranged in the openings 205. The two fixing knobs 204 are close to the coating box 201 and penetrate the front and rear ends of the shielding plate 206 and are connected to the openings 205.

[0029] When in use, before coating, the position of the baffle 206 can be adjusted according to the size of the capacitor film to be coated, the fixing knob 204 can be loosened outward, and then the baffle 206 can be pushed or pulled to move the baffle 206 in the groove. When the baffle 206 moves to the appropriate position, the fixing knob 204 is tightened inward, and the fixing knob 204 will cooperate with the thread in the opening 205 to fix the baffle 206, so that the coating box 201 can perform coating operations on capacitor films of different sizes.

[0030] In one embodiment, Figure 2 and Figure 4 As shown, the air extraction box 300 includes a spiral tube 301, a heat sink 302, a fan 303, a dust cover 304, a baffle 305 and a cleaning filter assembly 400. A dust cover 304 is provided at the top of the air extraction box 300, and a baffle 305 is provided in the middle of the air extraction box 300. The upper end of the baffle 305 is provided with a spiral tube 301, the upper end of the spiral tube 301 is connected to the second air extraction pipe 103, and the lower end passes through the baffle 305. Two heat sinks 302 are provided on the spiral tube 301, and a fan 303 is provided at the rear end of the spiral tube 301. The lower end of the baffle 305 is provided with a cleaning filter assembly 400;

[0031] When in use, before coating begins, it is necessary to start the vacuum pump 101 to evacuate the coating machine 100, and at the same time start the vacuum pump 101 and the fan 303. The air in the coating machine 100 passes through the first exhaust pipe 102 and enters the exhaust box 300. After passing through the cleaning filter assembly 400, the air enters the spiral tube 301 through the baffle 305. At this time, the high-temperature gas in the spiral tube 301 will be cooled by the fan 303 and the heat sink 302. At the same time, the high-temperature gas in the exhaust box 300 is heat exchanged with the gas outside the box through the through holes around the exhaust box 300 to prevent the high-temperature gas from entering the vacuum pump 101 and affecting the working efficiency of the vacuum pump 101. The dust cover 304 on the top of the exhaust box 300 can prevent dust from entering the exhaust box 300.

[0032] In one embodiment, Figure 2 and Figure 4 As shown, the cleaning filter assembly 400 includes a sponge brush 401, a filter screen 402, filter holes 403, a cleaning threaded rod 404 and a cleaning threaded block 405. The filter screen 402 is arranged on the lower side of the baffle 305, and a plurality of filter holes 403 are evenly arranged on the filter screen 402. A sponge brush 401 is also arranged on the lower end surface of the filter screen 402. The lower end of the sponge brush 401 is connected to the cleaning threaded block 405, and the cleaning threaded block 405 is sleeved on the cleaning threaded rod 404.

[0033] During use, when performing vacuum treatment, the gas in the coating machine 100 enters the vacuum box 300 through the first vacuum pipe 103, and then the air will move upward through the filter 402. The filter holes 403 on the surface of the filter 402 will filter the impurities in the air, so that the impurities remain on one side of the filter 402, and the filtered gas moves upward through the filter 402. After the vacuum is completed, the bidirectional rotating motor can be started to make the cleaning threaded rod 404 start to rotate, driving the cleaning threaded block 405 on the cleaning threaded rod 404 to move on the cleaning threaded rod 404, thereby driving the sponge brush 401 to move on the surface of the filter 402, thereby cleaning the impurities on the filter 402 and the filter holes 403, and preventing impurities from clogging the filter 402 and affecting the normal operation of the equipment.

[0034] In one embodiment, Figure 2 As shown, the spiral tube 301 and the heat sink 302 are both made of copper;

[0035] When in use, copper material can dissipate heat better, so the spiral tube 301 and the heat sink 302 are made of copper material to cool the high-temperature gas more significantly, and the setting of the spiral tube 301 is to allow the high-temperature gas to stay in the spiral tube 301 for a longer time, thereby improving the cooling effect.

[0036] In one embodiment, Figure 2 and Figure 4As shown, the sponge brush 401 is of equal length to the filter screen 402;

[0037] When in use, the sponge brush 401 and the filter screen 402 are of equal length, so that the sponge brush 401 can better clean the impurities on the filter screen 402 driven by the cleaning threaded rod 404 and the cleaning threaded block 405, thereby improving the cleaning effect of the sponge brush 401.

[0038] In one embodiment, Figure 2 As shown, the coating machine 100 and the vacuum box 300 are both provided with motors on the outside, and the motor on the outside of the coating machine 100 and the motor on the bottom of the vacuum box 300 are both bidirectional rotating motors;

[0039] When in use, the threaded rod 202 and the cleaning threaded rod 404 can be rotated forward and reversely by starting the bidirectional rotation motor, thereby realizing the back and forth movement of the movable block 203 and the cleaning threaded block 405.

[0040] The working principle of the utility model is: when in use, the capacitor film to be coated is placed in the coating machine 100, and then the coating box 201 is started to heat and evaporate the molten metal in the coating box 201, and at the same time, the vacuum pump 101 is started to evacuate the coating machine 100, and the gas enters the cleaning filter component 400 through the first exhaust pipe 102, and the gas will move upward to the filter screen 402. The filter holes 403 on the filter screen 402 will filter the gas and filter the impurities contained in the gas on the filter screen 402. The filtered gas will enter the spiral tube 301 through the baffle 305, and then the fan 303 is started to cool down the high-temperature gas in the spiral tube 301. The heat sink 302 on the spiral tube 301 will also be cooled at the same time. The high-temperature gas will exchange heat with the external air through the through holes around the exhaust box 300 to prevent the high-temperature gas from entering the vacuum pump 101 and affecting the vacuum The working efficiency of the air pump 101 is improved, and the cooled gas is discharged from the vacuum pump 101 through the second exhaust pipe 103. After the exhaust work is completed, the bidirectional rotating motor on the outside of the coating machine 100 is started, so that the threaded rod 202 starts to rotate, and the movable block 203 on the threaded rod 202 moves, thereby driving the coating box 201 to move, so that the evaporated molten metal is coated on the capacitor film, and the coating amount can be uniform. After the coating is completed, the coating assembly 200 is closed and the bidirectional rotating motor on the lower side of the exhaust box 300 is started at the same time, so that the cleaning threaded rod 404 starts to rotate, and the cleaning threaded block 405 moves, thereby driving the sponge block 401 to move on the surface of the filter 402, thereby cleaning the impurities on the filter 402 and the filter hole 403, and avoiding impurities clogging the filter 402 and affecting the normal operation of the equipment. Finally, after the temperature in the coating machine 100 drops, the coated capacitor film can be taken out.

[0041] The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art who is familiar with the present technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.

Claims

1. An adjustable capacitor film production coating device, comprising a coating machine (100), an exhaust box (300), a vacuum pump (101), a first exhaust pipe (102) and a second exhaust pipe (103), wherein the coating machine (100) is provided with an exhaust box (300) on the left side, and the vacuum pump (101) is provided on the left side of the exhaust box (300), the coating machine (100) is connected to the exhaust box (300) through the first exhaust pipe (102), and the exhaust box (300) is connected to the vacuum pump (101) through the second exhaust pipe (103), characterized in that: The coating machine (100) is provided with a coating component (200), and the vacuum box (300) is provided with a cleaning and filtering component (400).

2. The adjustable capacitor film production coating equipment according to claim 1, characterized in that: The coating assembly (200) comprises a coating box (201), a threaded rod (202), a movable block (203), a fixed knob (204), an opening (205), a shield (206), a slide rod (207), a threaded hole (208) and a slide hole (209); the threaded rod (202) is arranged in the coating machine (100); the slide rod (207) is arranged on the lower side of the threaded rod (202); the movable block (203) is provided with a threaded hole (208) and a slide hole (209); the threaded rod (202) is arranged in the coating machine (100); the slide rod (207) is arranged on the lower side of the threaded rod (202); the threaded hole (208) and the slide hole (209) are arranged on the movable block (203 ... The positions of the hole (208) and the sliding hole (209) correspond to the positions of the threaded rod (202) and the sliding rod (207); the movable block (203) is sleeved on the threaded rod (202) and the sliding rod (207); the coating box (201) is arranged on the movable block (203); the opening (205) is arranged in the grooves at the front and rear ends of the coating box (201); two shielding plates (206) are slidably connected to the grooves; and two fixed knobs (204) are screwedly installed at the front and rear ends of the shielding plates (206).

3. The adjustable capacitor film production coating equipment according to claim 2, characterized in that: A plurality of openings (205) are evenly arranged in the groove, and a thread matching the fixing knob (204) is arranged in the opening (205). The two fixing knobs (204) pass through the front and rear ends of the shielding plate (206) on one side close to the coating box (201) and are connected to the opening (205).

4. The adjustable capacitor film production coating equipment according to claim 1, characterized in that: The air extraction box (300) comprises a spiral tube (301), a heat sink (302), a fan (303), a dust cover (304), a baffle (305) and a cleaning filter assembly (400). A dust cover (304) is provided at the top of the air extraction box (300). A baffle (305) is provided in the middle of the air extraction box (300). A spiral tube (301) is provided at the upper end of the baffle (305). The upper end of the spiral tube (301) is connected to the second air extraction pipe (103), and the lower end passes through the baffle (305). Two heat sinks (302) are provided on the spiral tube (301). A fan (303) is provided at the rear end of the spiral tube (301). A cleaning filter assembly (400) is provided at the lower end of the baffle (305).

5. The adjustable capacitor film production coating equipment according to claim 4, characterized in that: The cleaning filter assembly (400) comprises a sponge brush (401), a filter screen (402), filter holes (403), a cleaning threaded rod (404) and a cleaning threaded block (405); the filter screen (402) is arranged on the lower side of the baffle (305); a plurality of filter holes (403) are evenly arranged on the filter screen (402); a sponge brush (401) is further arranged on the lower end surface of the filter screen (402); the lower end of the sponge brush (401) is connected to the cleaning threaded block (405); and the cleaning threaded block (405) is sleeved on the cleaning threaded rod (404).

6. The adjustable capacitor film production coating equipment according to claim 4, characterized in that: The spiral tube (301) and the heat sink (302) are both made of copper.

7. The adjustable capacitor film production coating equipment according to claim 5, characterized in that: The sponge brush (401) and the filter screen (402) are of equal length.

8. The adjustable capacitor film production coating equipment according to claim 1, characterized in that: Motors are provided on the outside of the coating machine (100) and the vacuum box (300), and the motor on the outside of the coating machine (100) and the motor on the bottom of the vacuum box (300) are both bidirectional rotating motors.