Low-damage fiber opener

By using conveyor belts and anti-blocking mechanisms in the fiber loosening machine, the problems of fiber blockage and manual assistance are solved, and the effect of fibers entering the loosening box is achieved smoothly, which improves work efficiency and reduces labor.

CN222861745UActive Publication Date: 2025-05-13CHANGSHU ZHENTAI NONWOVEN MACHINERY
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Patent Information

Application Number
CN202421694491.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-17
Publication Date
2025-05-13
Estimated Expiration
2034-07-17

AI Technical Summary

Technical Problem

The existing fiber loosening machines are prone to blockage when introducing the blocks of fibers into the loose box, which requires manual assistance from staff, which makes the operation cumbersome and increases the amount of labor.

Method used

A low-damage fiber loosening machine is designed, and a conveyor belt is used to transport the fibers into the feed box. The anti-blocking mechanism consisting of an electric telescopic rod, a lifting plate, a vertical shaft, a slide rod and a poking ball are used to ensure that the fibers enter the loose box smoothly.

Benefits of technology

The effect of fibers entering the open box smoothly is achieved, avoiding fiber blockage, reducing the workload of staff, and improving work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of openers, and discloses a low-damage fiber opener which comprises an opening box body and a transmission box body fixedly installed on one side of the opening box body, a first opening structure and a second opening structure are arranged in the opening box body, a transmission structure is arranged in the transmission box body, the top of the opening box body is fixedly communicated with a feeding pipe, and the top of the opening box body is fixedly communicated with a discharging pipe. The top end of the feeding pipe fixedly communicates with a feeding box, a feeding opening is formed in the right side wall of the feeding box, two fixing plates are fixedly installed on the right side of the feeding box, the left ends of the two fixing plates penetrate through the feeding opening, and the same conveying belt is rotationally installed between the two fixing plates. The fiber opening device has the following advantages and effects that fibers can be controlled to smoothly enter the opening box body through the feeding pipe, the situation that the fibers block the feeding pipe is avoided, workers do not need to manually assist the fibers to enter the opening box body, the labor amount of the workers is reduced, and the working efficiency is improved.
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Description

Technical Field

[0001] The present application relates to the technical field of opening machines, and in particular to a low-damage fiber opening machine. Background Art

[0002] Opening machine refers to mechanical equipment that loosens the compressed and entangled fiber raw materials and removes impurities. Various fiber raw materials for spinning, such as raw cotton, wool, chemical short fibers, cotton, linen, polyester, rags, etc., are mostly transported to textile factories in the form of compressed bales. In order to spin high-quality fine yarn, the raw materials must first be loosened, various impurities removed, and evenly mixed. The opening quality of fiber raw materials has an important impact on the quality of semi-finished products and yarns, as well as material saving. After searching, the patent document with authorization announcement number CN212655903U announced a fiber low-damage opening machine, including an opening box, a transmission box and a support column, the transmission box is installed on the right side of the opening box, the support column is installed on the lower left side of the opening box, the opening box is provided with a first opening chamber and a second opening chamber, the first opening chamber is provided with a first opening structure, the second opening chamber is provided with a second opening structure, and the transmission box is provided with a transmission structure; the present case is provided with two opening structures, which can not only ensure a good opening effect, but also reduce the damage caused by multiple openings, greatly improve the production efficiency, and reduce the production cost, the design structure itself is simple, and the content design is reasonable and compact

[0003] In actual use, it was found that the above-mentioned related schemes still have at least the following shortcomings: when the fiber clumps are poured from the feed funnel into the opening box, the fiber clumps are easily blocked at the feed port during the fiber opening process, and the fibers cannot smoothly enter the opening box. When necessary, the staff needs to use a stick to insert into the feed funnel to poke the fibers to fall, so as to manually assist the fibers to enter the opening box. The operation is cumbersome and troublesome, which increases the workload of the staff. Therefore, we propose a low-damage fiber opening machine to solve the above problems. Utility Model Content

[0004] The purpose of this application is to provide a low-damage fiber opening machine, which can control the fibers to smoothly pass through the feed pipe into the opening box, will not cause the fibers to block the feed pipe, and does not require staff to manually assist the fibers to enter the opening box, thereby reducing the workload of staff and improving work efficiency.

[0005] The above-mentioned technical purpose of the present application is achieved through the following technical solutions: a low-damage fiber opening machine, comprising an opening box and a transmission box installed and fixed on one side of the opening box, the opening box is provided with a first opening structure and a second opening structure, the transmission box is provided with a transmission structure, the top of the opening box is fixedly connected to a feed pipe, the top of the feed pipe is fixedly connected to a feed box, a feed port is provided on the right side wall of the feed box, two fixed plates are fixedly installed on the right side of the feed box, the left ends of the two fixed plates both pass through the feed port, the same conveyor belt is rotatably installed between the two fixed plates, the left side of the conveyor belt extends into the feed box, and the feed box is provided with an anti-blocking mechanism for controlling the fibers to smoothly enter the inside of the opening box.

[0006] The present application is further configured as follows: the anti-blocking mechanism includes an electric telescopic rod, a lifting plate, a vertical shaft, a sliding rod and a poking ball; the electric telescopic rod is fixedly mounted on the top inner wall of the feed box; a vertical hole is provided on the top inner wall of the feed box; the output end of the electric telescopic rod passes through the vertical hole; the lifting plate is fixedly mounted on the top of the electric telescopic rod; the vertical shaft is fixedly mounted on the bottom of the lifting plate; an avoidance hole is provided on the top of the feed box; the bottom end of the vertical shaft passes through the avoidance hole; the sliding rod is slidably mounted on the bottom end of the vertical shaft; the bottom end of the sliding rod extends into the feed pipe; and the poking ball is fixedly mounted on the bottom end of the sliding rod.

[0007] The present application is further configured as follows: a slide groove is provided at the bottom end of the vertical axis, the top end of the slide rod is slidably installed in the slide groove, a spring is fixedly installed on the top end of the slide rod, the top end of the spring is fixedly connected to the top inner wall of the slide groove, the poking ball is a hollow structure, and a vibration motor is fixedly installed inside the poking ball.

[0008] The present application is further configured as follows: guide grooves are provided on the inner walls on both sides of the slide groove, guide blocks are fixedly installed on both sides of the top of the slide rod, and the two guide blocks are respectively slidably installed in the corresponding guide grooves.

[0009] The present application is further configured as follows: the outer surface of the poking ball is a smooth surface structure.

[0010] The present application is further configured as follows: an observation port is provided on the front side wall of the feed box, and a transparent glass mirror is fixedly installed in the observation port.

[0011] The present application is further configured as follows: a support rod located on the right side of the feed box is fixedly installed at the bottom of the two fixed plates, and the bottom end of the support rod is fixedly connected to the top of the transmission box body.

[0012] The present application includes at least one of the following beneficial technical effects:

[0013] The present application can convey the fibers into the feed box by utilizing a conveyor belt.

[0014] The present application utilizes an anti-blocking mechanism composed of an electric telescopic rod, a lifting plate, a vertical shaft, a sliding rod and a poking ball. Under the vertical reciprocating lifting action of the poking ball, the fibers falling from the conveyor belt can be smoothly poked into the loosening box through the feed pipe, without causing the fibers to block the feed pipe, and there is no need for staff to manually assist the fibers to enter the loosening box, thereby reducing the workload of staff and facilitating the use of the first opening structure and the second opening structure to perform loosening processing on the fibers.

[0015] The present application utilizes the vibration force generated by the operation of the vibration motor to control the poking ball and the sliding rod to perform micro-movement in the vertical direction, thereby preventing the fibers from piling up on the poking ball and ensuring that all the fibers enter the opening box. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of this embodiment.

[0018] Figure 2 It is a schematic diagram of the main cross-sectional structure of this embodiment.

[0019] Figure 3 yes Figure 2 Schematic diagram of the enlarged structure of part A.

[0020] In the figure, 1. opening box; 2. transmission box; 3. first opening structure; 4. second opening structure; 5. transmission structure; 6. feed pipe; 7. feed box; 8. fixed plate; 9. conveyor belt; 10. electric telescopic rod; 11. lifting plate; 12. vertical axis; 13. slide rod; 14. poking ball; 15. slide chute; 16. spring; 17. vibration motor; 18. transparent glass mirror; 19. support rod. DETAILED DESCRIPTION

[0021] The technical solution of the present application will be clearly and completely described below in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments of the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present application.

[0022] See also Figure 1 , Figure 2 and Figure 3The present application provides a low-damage fiber opening machine, comprising an opening box 1 and a transmission box 2 fixedly mounted on one side of the opening box 1, wherein a first opening structure 3 and a second opening structure 4 are arranged in the opening box 1, a transmission structure 5 is arranged in the transmission box 2, and a feed pipe 6 is fixedly connected to the top of the opening box 1, wherein:

[0023] The top of the feed pipe 6 is fixedly connected to a feed box 7, a feed port is provided on the right side wall of the feed box 7, two fixed plates 8 are fixedly installed on the right side of the feed box 7, the left ends of the two fixed plates 8 both pass through the feed port, a conveyor belt 9 is rotatably installed between the two fixed plates 8, the left side of the conveyor belt 9 extends into the feed box 7, the conveyor belt 9 is used to transport the fiber into the feed box 7, and an anti-blocking mechanism for controlling the fiber to smoothly enter the opening box 1 is provided on the feed box 7, and the anti-blocking mechanism includes an electric telescopic rod 10, a lifting rod 11, a lifting rod 12 and a lifting rod 13. The lowering plate 11, the vertical shaft 12, the sliding rod 13 and the poking ball 14, the electric telescopic rod 10 is fixedly installed on the top inner wall of the feed box 7, the top inner wall of the feed box 7 is provided with a vertical hole, the output end of the electric telescopic rod 10 passes through the vertical hole, the lifting plate 11 is fixedly installed on the top of the electric telescopic rod 10, the vertical shaft 12 is fixedly installed on the bottom of the lifting plate 11, the top of the feed box 7 is provided with an avoidance hole, the bottom end of the vertical shaft 12 passes through the avoidance hole, the sliding rod 13 is slidably installed at the bottom end of the vertical shaft 12, and the bottom end of the sliding rod 13 extends to the feed box 7. In the material tube 6, the poking ball 14 is fixedly installed at the bottom end of the slide rod 13. By utilizing the telescopic characteristics of the electric telescopic rod 10, the lifting plate 11 can be controlled to rise and fall vertically, and then the lifting plate 11 can drive the vertical shaft 12, the slide rod 13 and the poking ball 14 to rise and fall vertically. By utilizing the vertical lifting effect of the poking ball 14, the fibers falling from the conveyor belt 9 can be smoothly poked into the opening box 1 through the feed tube 6, so that the fibers can be opened by the first opening structure 3 and the second opening structure 4. The bottom end of the vertical shaft 12 A slide groove 15 is provided, and the top end of the slide rod 13 is slidably installed in the slide groove 15. A spring 16 is fixedly installed on the top end of the slide rod 13, and the top end of the spring 16 is fixedly connected to the top inner wall of the slide groove 15. The poking ball 14 is a hollow structure, and a vibration motor 17 is fixedly installed in the poking ball 14. The vibration force generated when the vibration motor 17 is running can be used to control the poking ball 14 and the slide rod 13 to perform micro-movement in the vertical direction, thereby avoiding the accumulation of fibers on the poking ball 14 and ensuring that all fibers enter the opening box 1.

[0024] In the present embodiment, it should be additionally explained that the first opening structure 3 includes a rotating shaft, an opening roller, an opening convex strip and an opening cavity, the second opening structure 4 includes a second motor, a second rotating shaft, a roller and opening teeth, and the transmission structure 5 includes a first motor, a driving wheel and a driven wheel. The assembly connection method and the working principle of the first opening structure 3, the second opening structure 4 and the transmission structure 5 have been publicly described in the patent document with the authorization announcement number CN212655903U, and therefore will not be repeated in this article.

[0025] In this embodiment, in order to ensure that the slide rod 13 can slide vertically in the slide groove 15, guide grooves are opened on the inner walls on both sides of the slide groove 15, and guide blocks are fixedly installed on both sides of the top of the slide rod 13. The two guide blocks are slidably installed in the corresponding guide grooves respectively.

[0026] In this embodiment, in order to prevent the fibers from accumulating on the outer surface of the ball 14, the outer surface of the ball 14 is a smooth surface.

[0027] In this embodiment, in order to facilitate the observation of the fiber feeding situation inside the feed box 7, an observation port is opened on the front side wall of the feed box 7, and a transparent glass mirror 18 is fixedly installed in the observation port. The transparent glass mirror 18 is preferably transparent tempered glass, which has the advantages of high strength and not easy to break.

[0028] In this embodiment, in order to enhance the stability of the two fixed plates 8, a support rod 19 located on the right side of the feed box 7 is fixedly installed at the bottom of the two fixed plates 8, and the bottom end of the support rod 19 is fixedly connected to the top of the transmission box 2.

[0029] In this embodiment, it should be noted that the electric telescopic rod 10 and the vibration motor 17 can be purchased on the market, and their circuit connection and control methods are mature technologies in the field and are fully disclosed, so they will not be described in detail in this article.

[0030] Through the above structure, the low-damage fiber opener provided by the present application can control the fiber to smoothly pass through the feed pipe 6 into the opening box 1 when in use, and will not cause the fiber to block the feed pipe 6, and there is no need for the staff to manually assist the fiber to enter the opening box 1, thereby reducing the workload of the staff and improving work efficiency; during specific operation, the fiber is placed on the conveyor belt 9, and the conveyor belt 9 can be used to convey the fiber horizontally to the left, that is, the fiber can be gradually conveyed into the feed box 7, and by controlling the reciprocating extension and contraction reset of the electric telescopic rod 10, the lifting plate 11 can be controlled to drive the vertical shaft 12 and the sliding rod 13 The poking ball 14 can be reciprocated vertically up and down, and the vibration motor 17 can be controlled to operate. The vibration force generated by the vibration motor 17 can be used to control the poking ball 14 and the slide bar 13 to perform micro-movement in the vertical direction, so that the fibers falling from the conveyor belt 9 can be smoothly poked into the opening box 1 through the feeding pipe 6 by the poking ball 14, and the fibers can be prevented from piling up on the poking ball 14, thereby ensuring that all the fibers enter the opening box 1. When the fibers enter the opening box 1, the first opening structure 3 can be used to perform the initial opening treatment on the fibers, and the second opening structure 4 can be used to perform the secondary opening treatment on the fibers.

Claims

1. A low-damage fiber opening machine, characterized in that: The invention comprises an opening box (1) and a transmission box (2) fixedly mounted on one side of the opening box (1), wherein a first opening structure (3) and a second opening structure (4) are arranged in the opening box (1), and a transmission structure (5) is arranged in the transmission box (2). A feed pipe (6) is fixedly connected to the top of the opening box (1), and a feed box (7) is fixedly connected to the top of the feed pipe (6). A feed port is provided on the right side wall of the feed box (7), and two fixed plates (8) are fixedly mounted on the right side of the feed box (7). The left ends of the two fixed plates (8) pass through the feed port. A conveyor belt (9) is rotatably mounted between the two fixed plates (8), and the left side of the conveyor belt (9) extends into the feed box (7). The feed box (7) is provided with an anti-blocking mechanism for controlling the smooth entry of fibers into the opening box (1).

2. The low-damage fiber opening machine according to claim 1, characterized in that: The anti-blocking mechanism comprises an electric telescopic rod (10), a lifting plate (11), a vertical shaft (12), a sliding rod (13) and a poking ball (14); the electric telescopic rod (10) is fixedly mounted on the top inner wall of the feed box (7); a vertical hole is provided on the top inner wall of the feed box (7); an output end of the electric telescopic rod (10) passes through the vertical hole; the lifting plate (11) is fixedly mounted on the top of the electric telescopic rod (10); the vertical shaft (12) is fixedly mounted on the bottom of the lifting plate (11); a avoidance hole is provided on the top of the feed box (7); the bottom end of the vertical shaft (12) passes through the avoidance hole; the sliding rod (13) is slidably mounted on the bottom end of the vertical shaft (12); the bottom end of the sliding rod (13) extends into the feed pipe (6); and the poking ball (14) is fixedly mounted on the bottom end of the sliding rod (13).

3. The low-damage fiber opening machine according to claim 2, characterized in that: A slide groove (15) is provided at the bottom end of the vertical shaft (12), and the top end of the slide rod (13) is slidably installed in the slide groove (15). A spring (16) is fixedly installed at the top end of the slide rod (13), and the top end of the spring (16) is fixedly connected to the top inner wall of the slide groove (15). The poking ball (14) is a hollow structure, and a vibration motor (17) is fixedly installed in the poking ball (14).

4. The low-damage fiber opening machine according to claim 3, characterized in that: Guide grooves are provided on both inner walls of the slide groove (15), and guide blocks are fixedly mounted on both sides of the top of the slide rod (13), and the two guide blocks are respectively slidably mounted in the corresponding guide grooves.

5. The low-damage fiber opening machine according to claim 3, characterized in that: The outer surface of the poking ball (14) is a smooth surface structure.

6. The low-damage fiber opening machine according to claim 1, characterized in that: An observation port is provided on the front side wall of the feed box (7), and a transparent glass mirror (18) is fixedly installed in the observation port.

7. The low-damage fiber opening machine according to claim 1, characterized in that: A support rod (19) located on the right side of the feed box (7) is fixedly mounted at the bottom of the two fixed plates (8), and the bottom end of the support rod (19) is fixedly connected to the top of the transmission box (2).

Citation Information

Patent Citations

  • Low-damage fiber opener

    CN212655903U