Shaft duct piece ring of vertical shaft
By using a steel cage composed of steel mesh and flange rings in the shaft shaft pipe sheet ring, and using bolts to lock and weld the connection flange rings, the problems of heavy weight, high cost and difficult connection in the prior art are solved, and the effects of lightweight, low cost and easy connection are achieved.
Patent Information
- Application Number
- CN202420846824.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-04-23
AI Technical Summary
The existing vertical shaft shaft shaft pipe segment ring has heavier weight and is costly, and the pipe segment rings close to the wellhead are difficult to connect through welding and other means, resulting in greater connection difficulty.
The steel cage composed of steel mesh and flange rings is made of steel cages. By opening bolt holes on the flange ring and a installation port is reserved on the concrete wall, the flange ring is locked and welded to connect the flange rings, which can achieve a lightweight, low-cost and easy-to-connect pipe ring.
It achieves lightweight and cost reduction, while simplifying the connection process of pipe segment rings and improving construction efficiency.
Smart Images

Figure CN222863393U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vertical shaft construction, in particular to a vertical shaft shaft segment ring which is lightweight, low-cost and easy to connect. Background Art
[0002] Vertical shafts are widely used in the ventilation of underground pipelines in the fields of coal, subway, etc. and the entry and exit of personnel and materials. After the vertical shaft is completed, it is necessary to use concrete, brickwork and other methods to make the shaft to prevent the shaft wall from collapsing. In order to improve construction efficiency, most of the existing shafts are connected by multiple stacked segment rings. In order to improve compressive strength, the segment rings close to the bottom of the shaft are mostly made of steel box girders cast concrete, which can reduce the thickness while ensuring strength. However, this type of segment ring has a heavy self-weight and high cost. The segment rings close to the wellhead have a shallow depth and require relatively small compressive strength. Continuing to use the segment rings made of steel box girders cast concrete is less economical. Therefore, most of these segment rings are made of steel cage cast concrete, which reduces their own weight and reduces costs. However, since the top and bottom of this type of segment ring are concrete surfaces, it is difficult to use welding and other methods to connect them after stacking, and the connection is difficult. Utility Model Content
[0003] The purpose of the utility model is to overcome one or more disadvantages in the prior art and to provide a light-weight, low-cost, and easily connectable vertical shaft segment ring.
[0004] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is that the vertical shaft segment ring comprises:
[0005] A steel mesh, the steel mesh comprising an inner steel mesh, an outer steel mesh coaxially arranged outside the inner steel mesh, and radial connecting bars for connecting the inner steel mesh and the outer steel mesh, the inner steel mesh being formed by connecting inner axial threaded steel bars and inner circumferential threaded steel bars in a crisscross pattern, the outer steel mesh being formed by connecting outer axial threaded steel bars and outer circumferential threaded steel bars in a crisscross pattern, the radial connecting bars being multiple, the multiple radial connecting bars being evenly distributed along the axis of the outer steel mesh and being divided into multiple layers in the up and down direction;
[0006] A flange ring, the flange ring comprising an upper flange ring for connecting and positioning the upper ends of the inner axial threaded steel and the outer axial threaded steel, and a lower flange ring for connecting and positioning the lower ends of the inner axial threaded steel and the outer axial threaded steel, the upper flange ring is provided with a plurality of upper flange inner bolt holes and upper flange outer bolt holes penetrating the upper flange ring in an up-down direction, the upper flange inner bolt holes are arranged close to the inner edge of the upper flange ring, the upper flange outer bolt holes are arranged close to the outer edge of the upper flange ring, the lower flange ring is provided with a plurality of lower flange inner bolt holes and lower flange outer bolt holes penetrating the lower flange ring in an up-down direction, the lower flange inner bolt holes are arranged close to the inner edge of the lower flange ring, and the lower flange outer bolt holes are arranged close to the outer edge of the lower flange ring;
[0007] Concrete, the concrete is cast on the steel cage composed of the steel mesh and the flange ring, the outer wall surface of the concrete is left with an outer upper mounting port that is connected to the outer bolt hole of the upper flange, and an outer lower mounting port that is connected to the outer bolt hole of the lower flange, and the inner wall surface of the concrete is left with an inner upper mounting port that is connected to the inner bolt hole of the upper flange, and an inner lower mounting port that is connected to the inner bolt hole of the lower flange.
[0008] Preferably, both end portions of the radial connecting rib are bent into hook portions, and the hook portions are hooked onto the inner annular threaded steel bar or the outer annular threaded steel bar.
[0009] Preferably, the plurality of upper flange inner bolt holes and the plurality of upper flange outer bolt holes are evenly distributed along the axis of the upper flange ring, and the plurality of lower flange inner bolt holes and the plurality of lower flange outer bolt holes are evenly distributed along the axis of the lower flange ring.
[0010] Preferably, the upper flange ring is also provided with a plurality of long strip-shaped pouring ports, and the pouring ports are evenly distributed along the axis of the upper flange ring.
[0011] Preferably, an upper connecting plate for connecting the upper end head of the inner axial threaded steel and an upper connecting ring plate for connecting the upper end head of the outer axial threaded steel are vertically welded on the lower surface of the upper flange ring, and the lower end face of the upper connecting ring plate is a serrated surface; a lower connecting plate for connecting the lower end head of the inner axial threaded steel and a lower connecting ring plate for connecting the lower end head of the outer axial threaded steel are vertically welded on the upper surface of the lower flange ring, and the upper end face of the lower connecting ring plate is a serrated surface.
[0012] Further preferably, the outer upper mounting opening is a recessed portion on the lower end surface of the upper connecting ring plate, and the outer lower mounting opening is a recessed portion on the upper end surface of the lower connecting ring plate.
[0013] Preferably, the vertical shaft segment ring also includes a hanger rod, which is in the shape of a "J". The plane where the hanger rod is located passes through the axial center line of the inner steel mesh. The two sides of the lower end of the hanger ring are respectively welded to the inner annular threaded steel and the outer annular threaded steel, and the upper end of the hanger rod passes through the upper flange ring and extends upward.
[0014] Further preferably, a suspension rod hole is opened on the upper flange ring to facilitate the upper end of the suspension rod to pass through, and there are multiple suspension rod holes that are evenly distributed around the axis of the upper flange ring.
[0015] Preferably, the shaft segment ring further comprises an inter-segment grouting pipe obliquely arranged in the steel cage, the upper end of the inter-segment grouting pipe penetrates the outer wall surface of the concrete, and the lower end of the inter-segment grouting pipe penetrates the lower flange.
[0016] Further preferably, the upper end of the inter-section grouting pipe is provided with a flange and a cover plate for covering the opening on the inter-section grouting pipe.
[0017] Due to the application of the above technical solution, the utility model has the following advantages compared with the prior art:
[0018] 1. The method of pouring concrete with a steel cage eliminates the need for steel box girders with thick steel plates on the side walls, which can achieve lightweighting and reduce costs.
[0019] 2. By opening bolt holes on the upper and lower flange rings, and reserving installation openings corresponding to the bolt holes on the inner and outer walls of the concrete, when stacked and connected, the alignment and locking can be achieved by inserting bolts, and then the inner and outer edges of the flange rings are connected by welding to achieve the connection between the stacked adjacent segment rings. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic front view of a preferred embodiment of the utility model, with a partial cross-section.
[0021] Figure 2 , Figure 3 yes Figure 1 A three-dimensional schematic diagram of .
[0022] Figure 4 yes Figure 3 Schematic diagram after the concrete is hidden.
[0023] Figure 5 yes Figure 4 A local enlarged schematic diagram of point A in the middle.
[0024] Figure 6 , Figure 7 yes Figure 1 Schematic diagram of the upper and middle flange ring.
[0025] Figure 8 yes Figure 1 Schematic diagram of the well being being hoisted.
[0026] Among them: 11. Inner steel mesh; 111. Inner axial threaded steel; 112. Inner circumferential threaded steel; 12. Outer steel mesh; 121. Outer axial threaded steel; 122. Outer circumferential threaded steel; 13. Radial connecting ribs; 131. Hook ring; 21. Upper flange ring; 211. Inner bolt hole of upper flange; 212. Outer bolt hole of upper flange; 213. Casting port; 214. Upper connecting piece; 215. Upper connecting ring plate; 216. Hanger rod hole; 22. Lower flange ring; 221. Inner bolt hole of lower flange; 222. Outer bolt hole of lower flange; 223. Lower connecting piece; 224. Lower connecting ring plate; 30. Concrete; 31. Outer upper mounting port; 32. Outer lower mounting port; 33. Inner upper mounting port; 34. Inner lower mounting port; 40. Hanger rod; 50. Inter-section grouting pipe; 51. Flange; 52. Cover plate. DETAILED DESCRIPTION
[0027] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art.
[0028] like Figures 1 to 8As shown, the utility model provides a vertical shaft segment ring, comprising: a steel mesh, a flange ring and concrete, wherein the steel mesh comprises an inner steel mesh 11, an outer steel mesh 12 coaxially arranged outside the inner steel mesh 11, and radial connecting ribs 13 for connecting the inner steel mesh 11 and the outer steel mesh 12, the inner steel mesh 11 is formed by connecting inner axial threaded steel bars 111 and inner annular threaded steel bars 112 that are crisscrossed, and the outer steel mesh 12 is formed by connecting outer axial threaded steel bars 121 that are crisscrossed. The flange ring includes an upper flange ring 21 for connecting and positioning the upper ends of the inner axial threaded steel 111 and the outer axial threaded steel 121, and a lower flange ring 22 for connecting and positioning the lower ends of the inner axial threaded steel 111 and the outer axial threaded steel 121. The upper flange ring 21 is provided with a plurality of radial connecting ribs 13 extending in the vertical direction. The upper flange inner bolt hole 211 and the upper flange outer bolt hole 212 of the flange ring 21 are put on, the upper flange inner bolt hole 211 is arranged close to the inner edge of the upper flange ring 21, and the upper flange outer bolt hole 212 is arranged close to the outer edge of the upper flange ring 21. The lower flange ring 22 is provided with a plurality of lower flange inner bolt holes 221 and lower flange outer bolt holes 222 that penetrate the lower flange ring 22 in the up and down direction, the lower flange inner bolt hole 221 is arranged close to the inner edge of the lower flange ring 22, and the lower flange outer bolt hole 222 is arranged close to the inner edge of the lower flange ring 22. The bolt hole 222 is arranged near the outer edge of the lower flange ring 22; the concrete 30 is poured on the steel cage composed of the steel mesh and the flange ring, and the outer wall surface of the concrete 30 is provided with an outer upper mounting opening 31 which is in communication with the bolt hole 212 on the outer side of the upper flange, and an outer lower mounting opening 32 which is in communication with the bolt hole 222 on the outer side of the lower flange; the inner wall surface of the concrete 30 is provided with an inner upper mounting opening 33 which is in communication with the bolt hole 211 on the inner side of the upper flange, and an inner lower mounting opening 34 which is in communication with the bolt hole 221 on the inner side of the lower flange.
[0029] The advantages of this setting are:
[0030] 1. No need to use steel box girders with thick steel plates on the side walls, which can greatly reduce the deadweight of the segment ring, achieve lightweight and reduce costs.
[0031] 2. When stacking and connecting, the adjacent flange rings of the upper and lower segment rings can be aligned and locked by inserting bolts, and then the inner and outer edges of the flange rings can be connected by welding to achieve the connection between the stacked adjacent segment rings, which is easy to connect.
[0032] In this embodiment, in order to facilitate connection, the two end portions of the radial connecting rib 13 are bent into hook portions 131 , and the hook portions 131 are hooked on the inner annular threaded steel bar 212 or the outer annular threaded steel bar 222 .
[0033] To ensure the connection effect and facilitate operation, in this embodiment, multiple inner flange bolt holes 211 and multiple outer flange bolt holes 212 on the upper flange are evenly distributed along the axis of the upper flange ring 21, and multiple inner flange bolt holes 221 and multiple outer flange bolt holes 222 on the lower flange are evenly distributed along the axis of the lower flange ring 22. At the same time, the outer upper mounting port 31 is perpendicularly penetrated through the outer flange bolt hole 212 of the upper flange, the outer lower mounting port 32 is perpendicularly penetrated through the outer flange bolt hole 222 of the lower flange, the inner upper mounting port 33 is perpendicularly penetrated through the inner flange bolt hole 211 of the upper flange, and the inner lower mounting port 34 is perpendicularly penetrated through the inner flange bolt hole 221 of the lower flange.
[0034] To facilitate the pouring of the concrete 30, further, multiple strip-shaped pouring ports are also provided on the upper flange ring 21, and the pouring ports 213 are evenly distributed along the axis of the upper flange ring 21.
[0035] To facilitate the connection of the ends of the axial steel bars and control the spacing between adjacent axial steel bars, in this embodiment, an upper connecting piece 214 for connecting the upper ends of the inner axial steel bars 111 and an upper connecting ring plate 215 for connecting the upper ends of the outer axial steel bars 121 are vertically welded to the lower surface of the upper flange ring 21. There are multiple upper connecting pieces 214 which are equidistantly distributed around the axis of the upper flange ring 21, and the upper end of each inner axial steel bar 111 is welded to one upper connecting piece 214. The lower end surface of the upper connecting ring plate 215 is a serrated surface, and the upper end of each outer axial steel bar 121 is welded to the protruding part of the serrated surface; a lower connecting piece 223 for connecting the lower ends of the inner axial steel bars 111 and a lower connecting ring plate 224 for connecting the lower ends of the outer axial steel bars 121 are vertically welded to the upper surface of the lower flange ring 22. There are multiple lower connecting pieces 223 which are equidistantly distributed around the axis of the lower flange ring 22, and the lower end of each inner axial steel bar 111 is welded to one lower connecting piece 223. The upper end surface of the lower connecting ring plate 224 is a serrated surface, and the lower end of each outer axial steel bar 121 is welded to the protruding part of the serrated surface.
[0036] For convenience of setting, the outer upper mounting port 31 is a recessed part on the lower end surface of the upper connecting ring plate 215, and the outer lower mounting port 32 is a recessed part on the upper end surface of the lower connecting ring plate 224.
[0037] To facilitate hoisting, in this embodiment, the shaft lining segment ring further includes a hanging rod 40. The hanging rod 40 is in a shape of "Ji", and the plane where the hanging rod 40 is located passes through the axis of the inner steel mesh 11. The two sides of the lower end of the hanging ring 40 are respectively welded to the inner circumferential steel bar 112 and the outer circumferential steel bar 222. The upper end of the hanging rod 40 penetrates through the upper flange ring 21 and extends upward. Further, a hanging rod hole 216 for facilitating the upper end of the hanging rod 40 to pass through is provided on the upper flange ring 21, and there are multiple hanging rod holes 216 which are evenly distributed around the axis of the upper flange ring 21.
[0038] After the concrete 30 is poured, it is necessary to vibrate out bubbles through equipment such as a vibration pump to make it dense. After the operation is completed, the upper end surface of the concrete 30 will produce an overall or partial sinking. This type of sinking will form a cavity after the well is made, affecting the compressive resistance of the wellbore. To solve this problem, in this embodiment, the vertical shaft segment ring also includes an inter-segment grouting pipe 50 obliquely arranged in the steel cage. There are multiple inter-segment grouting pipes 50 and they are evenly distributed around the axial line of the inner steel mesh 11. The upper end of the inter-segment grouting pipe 50 penetrates the outer wall surface of the concrete 30, and the lower end of the inter-segment grouting pipe 30 penetrates the lower flange 22. When the two segment rings are stacked and connected, they are rotated to align the lower opening of the inter-segment grouting pipe 30 of the upper segment ring with the pouring port on the flange ring 21 of the lower segment ring, and the above-mentioned cavity is filled by laterally filling cement mortar.
[0039] In order to facilitate fixing the inter-section grouting pipe 50 on the steel cage and pouring of concrete 30 , the upper end of the inter-section grouting pipe 50 is further provided with a flange 51 and a cover plate 52 for covering the opening on the inter-section grouting pipe 50 , and the flange 51 is welded to the outer steel mesh 12 .
[0040] The above embodiments are only for illustrating the technical concept and features of the utility model, and their purpose is to enable people familiar with this technology to understand the content of the utility model and implement it accordingly. They cannot be used to limit the protection scope of the utility model. All equivalent changes or modifications made according to the spirit of the utility model should be included in the protection scope of the utility model.
Claims
1. A vertical shaft segment ring, characterized in that: include: A steel mesh, the steel mesh comprising an inner steel mesh, an outer steel mesh coaxially arranged outside the inner steel mesh, and radial connecting bars for connecting the inner steel mesh and the outer steel mesh, the inner steel mesh being formed by connecting inner axial threaded steel bars and inner circumferential threaded steel bars in a crisscross pattern, the outer steel mesh being formed by connecting outer axial threaded steel bars and outer circumferential threaded steel bars in a crisscross pattern, the radial connecting bars being multiple, the multiple radial connecting bars being evenly distributed along the axis of the outer steel mesh and being divided into multiple layers in the up and down direction; A flange ring, the flange ring comprising an upper flange ring for connecting and positioning the upper ends of the inner axial threaded steel and the outer axial threaded steel, and a lower flange ring for connecting and positioning the lower ends of the inner axial threaded steel and the outer axial threaded steel, the upper flange ring is provided with a plurality of upper flange inner bolt holes and upper flange outer bolt holes penetrating the upper flange ring in an up-down direction, the upper flange inner bolt holes are arranged close to the inner edge of the upper flange ring, the upper flange outer bolt holes are arranged close to the outer edge of the upper flange ring, the lower flange ring is provided with a plurality of lower flange inner bolt holes and lower flange outer bolt holes penetrating the lower flange ring in an up-down direction, the lower flange inner bolt holes are arranged close to the inner edge of the lower flange ring, and the lower flange outer bolt holes are arranged close to the outer edge of the lower flange ring; Concrete, the concrete is cast on the steel cage composed of the steel mesh and the flange ring, the outer wall surface of the concrete is left with an outer upper mounting port that is connected to the outer bolt hole of the upper flange, and an outer lower mounting port that is connected to the outer bolt hole of the lower flange, and the inner wall surface of the concrete is left with an inner upper mounting port that is connected to the inner bolt hole of the upper flange, and an inner lower mounting port that is connected to the inner bolt hole of the lower flange.
2. The vertical shaft segment ring according to claim 1, characterized in that: The two end portions of the radial connecting ribs are bent into hook portions, and the hook portions are hooked onto the inner annular threaded steel bar or the outer annular threaded steel bar.
3. The vertical shaft segment ring according to claim 1, characterized in that: The plurality of upper flange inner bolt holes and the plurality of upper flange outer bolt holes are evenly distributed along the axis of the upper flange ring, and the plurality of lower flange inner bolt holes and the plurality of lower flange outer bolt holes are evenly distributed along the axis of the lower flange ring.
4. The vertical shaft segment ring according to claim 1, characterized in that: The upper flange ring is also provided with a plurality of long strip-shaped pouring openings, and the pouring openings are evenly distributed along the axis of the upper flange ring.
5. The vertical shaft segment ring according to claim 1, characterized in that: The lower surface of the upper flange ring is vertically welded with an upper connecting plate for connecting the upper end of the inner axial threaded steel and an upper connecting ring plate for connecting the upper end of the outer axial threaded steel, and the lower end surface of the upper connecting ring plate is a serrated surface; the upper surface of the lower flange ring is vertically welded with a lower connecting plate for connecting the lower end of the inner axial threaded steel and a lower connecting ring plate for connecting the lower end of the outer axial threaded steel, and the upper end surface of the lower connecting ring plate is a serrated surface.
6. The vertical shaft segment ring according to claim 5, characterized in that: The outer upper mounting opening is a recessed portion on the lower end surface of the upper connecting ring plate, and the outer lower mounting opening is a recessed portion on the upper end surface of the lower connecting ring plate.
7. The vertical shaft segment ring according to claim 1, characterized in that: The vertical shaft segment ring also includes a hanger rod, which is in the shape of a "J". The plane where the hanger rod is located passes through the axis of the inner steel mesh. The two sides of the lower end of the hanger rod are respectively welded to the inner annular threaded steel and the outer annular threaded steel, and the upper end of the hanger rod passes through the upper flange ring and extends upward.
8. The vertical shaft segment ring according to claim 7, characterized in that: The upper flange ring is provided with a suspension rod hole for the upper end of the suspension rod to pass through, and the suspension rod holes are multiple and evenly distributed around the axis of the upper flange ring.
9. The vertical shaft segment ring according to claim 1, characterized in that: The vertical shaft segment ring also includes an inter-segment grouting pipe obliquely arranged in the steel cage, the upper end of the inter-segment grouting pipe penetrates the outer wall surface of the concrete, and the lower end of the inter-segment grouting pipe penetrates the lower flange.
10. The vertical shaft segment ring according to claim 9, characterized in that: The upper end of the inter-section grouting pipe is provided with a flange and a cover plate for covering the opening of the inter-section grouting pipe.