Novel pneumatic valve

By setting up a cylinder in the pneumatic valve to drive the connecting rod to move, the grooves and bumps of the conical block and the conical cylinder are accurately aligned with the bumps, the problem that existing pneumatic valves cannot achieve continuous flow adjustment is solved, and the operation flexibility and system reliability are significantly improved, and safety is maintained in high-pressure environments.

CN222864309UActive Publication Date: 2025-05-13BOTOU YINHAO MASCH PROCESSING FACTORY
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Patent Information

Application Number
CN202421979017.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-15
Publication Date
2025-05-13
Estimated Expiration
2034-08-15

AI Technical Summary

Technical Problem

Existing pneumatic valves cannot achieve continuous flow regulation, limiting operational flexibility and system reliability.

Method used

By setting a cylinder in the pneumatic valve to drive the connecting rod to move, the multiple grooves inside the conical block are accurately aligned with the multiple bumps inside the conical cylinder, the smooth cooperation between the grooves and bumps is achieved, and the gap size between them is accurately controlled, so as to accurately control the flow rate of fluid through the valve.

Benefits of technology

It significantly improves operational flexibility and system reliability, maintains reliability and safety in high-pressure environments, and extends the service life of the valve.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pneumatic valves, and discloses a novel pneumatic valve which comprises a pipeline, an air cylinder is arranged on one side of the outer wall of the pipeline, a connecting block is fixedly connected to one end of the air cylinder, a connecting rod is fixedly connected to one side of the end face of one side of the connecting block, and a conical block is fixedly connected to the end face of one side of the connecting rod. When the valve is used, the connecting rod is driven by the arranged air cylinder to move, so that the grooves in the conical block are accurately aligned with the convex blocks in the conical barrel, stable matching between the grooves and the convex blocks can be achieved, and the size of gaps between the grooves and the convex blocks can be accurately controlled; therefore, the flow of fluid passing through the valve can be accurately controlled, the operation flexibility and the system reliability are remarkably improved, meanwhile, the large contact area of the conical block and the conical barrel can bear high pressure, and the reliability and safety of the valve in the high-pressure environment are guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of pneumatic valves, in particular to a novel pneumatic valve. Background Art

[0002] Pneumatic valves are devices that use compressed air as a power source and control the opening and closing of valves through pneumatic actuators, thereby achieving automatic control of the flow of media in pipelines (such as air, water, steam, various corrosive media, mud, oil, liquid metals and radioactive media, etc.). Pneumatic valves are widely used in the industrial field and are favored for their fast response speed, high control accuracy, easy installation and good safety.

[0003] In the prior art, many pneumatic valves rely on the opening and closing of pistons and air holes to control the flow and stop of the medium. However, piston-type pneumatic valves can usually only provide discrete open or closed states and cannot provide continuous flow regulation. This may not be ideal for applications that require precise flow control, limiting the flexibility of operation and the reliability of the system.

[0004] Therefore, those skilled in the art provide a novel pneumatic valve to solve the problems raised in the above background technology. Utility Model Content

[0005] The purpose of the utility model is to solve the shortcomings existing in the prior art and to propose a new type of pneumatic valve. When the valve is in use, the connecting rod is driven to move by the arranged cylinder so that the multiple grooves inside the conical block are accurately aligned with the multiple protrusions inside the conical tube, thereby achieving a smooth fit between the grooves and the protrusions and accurately controlling the size of the gap between them, thereby accurately controlling the flow of the fluid through the valve, significantly improving the flexibility of operation and the reliability of the system. At the same time, the large contact area between the conical block and the conical tube can withstand higher pressure, ensuring the reliability and safety of the valve in a high-pressure environment.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A novel pneumatic valve comprises a pipeline, a cylinder is arranged on one side of the outer wall of the pipeline, a connecting block is fixedly connected to one end of the cylinder, a connecting rod is fixedly connected to one side of one end face of the connecting block, a conical block is fixedly connected to one side end face of the connecting rod, grooves are evenly spaced on the outer wall of the conical block, a conical cylinder is fixedly connected to the lower end of the inner part of the pipeline, convex blocks are evenly spaced and fixedly connected to the inner part of the conical cylinder, an anti-corrosion layer is arranged on the inner wall of the pipeline, an insulating layer is arranged on the inner middle part of the pipeline, and an anti-oxidation layer is arranged on the outer wall of the pipeline;

[0008] Through the above technical solution, when the valve is in use, the connecting rod is driven to move by the arranged cylinder, so that the multiple grooves inside the conical block are accurately aligned with the multiple protrusions inside the conical tube, thereby achieving a smooth fit between the grooves and the protrusions, and accurately controlling the size of the gap between them, so as to accurately control the flow of the fluid through the valve, significantly improving the flexibility of operation and the reliability of the system, and at the same time, the large contact area between the conical block and the conical tube can withstand higher pressure, ensuring the reliability and safety of the valve in a high-pressure environment.

[0009] Further, the conical block is slidably connected to the pipeline;

[0010] Through the above technical solution, the sliding connection can ensure the stability of the conical block during movement, thereby ensuring the stability of the flow rate.

[0011] Furthermore, through holes are evenly spaced apart inside and outside the conical block;

[0012] Through the above technical solution, the presence of the through holes can ensure that the medium can flow evenly through the grooves on each conical block, which helps to ensure that the grooves on the conical blocks can be fully utilized and avoid problems such as medium accumulation in certain areas or uneven flow rate.

[0013] Furthermore, flanges are fixedly connected to one side of both ends of the outer wall of the pipeline;

[0014] Through the above technical solution, the flange is reliably fastened and is not prone to loosening or leakage, thereby ensuring the operational stability of the pipeline system.

[0015] Furthermore, the anti-corrosion layer is made of polyurethane material;

[0016] Through the above technical solution, polyurethane has excellent chemical corrosion resistance, can effectively protect the inner wall of the pipeline, prevent corrosion, and extend the service life of the pipeline.

[0017] Further, the thermal insulation layer is made of mineral wool material;

[0018] Through the above technical solution, mineral wool has a lower thermal conductivity, which can effectively isolate the heat transfer inside and outside the pipeline, reduce heat loss, help improve the energy efficiency of the pipeline, and save energy consumption.

[0019] Furthermore, the anti-oxidation layer is made of metallic zinc material;

[0020] Through the above technical solution, metallic zinc can physically and chemically combine with the surface of the pipeline to form a solid protective film, thereby effectively preventing the pipeline surface from being corroded and extending the service life of the pipeline.

[0021] The utility model has the following beneficial effects:

[0022] 1. The utility model proposes a new type of pneumatic valve. Compared with the existing pneumatic valve, when the pneumatic valve is used, the connecting rod is driven to move by the provided cylinder, so that the multiple grooves inside the conical block are accurately aligned with the multiple protrusions inside the conical tube, so as to achieve a smooth fit between the grooves and the protrusions, and accurately control the size of the gap between them, so as to accurately control the flow of the fluid through the valve, significantly improving the flexibility of operation and the reliability of the system. At the same time, the large contact area between the conical block and the conical tube can withstand higher pressure, ensuring the reliability and safety of the valve in a high-pressure environment.

[0023] 2. The utility model proposes a new type of pneumatic valve. Compared with the existing pneumatic valves, the pneumatic valve can prevent the medium in the pipeline from corroding the metal material on the inner wall of the pipeline, protect the metal material on the surface of the pipeline from oxidation, and reduce the transfer between the medium in the pipeline and the external temperature, thereby maintaining the temperature of the medium in the pipeline stable, helping to reduce the probability of accidents in the pipeline system, improve the safety and reliability of the pipeline system, and extend the service life of the pipeline. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is an axonometric diagram of a new type of pneumatic valve proposed by the utility model;

[0025] Figure 2 A top-sectional view of a novel pneumatic valve proposed by the utility model;

[0026] Figure 3 A side sectional view of a novel pneumatic valve proposed by the utility model;

[0027] Figure 4 This is an axonometric view of a conical block and a conical cylinder of a new type of pneumatic valve proposed by the utility model;

[0028] Figure 5 for Figure 2 Enlarged view of point A in the middle.

[0029] Legend:

[0030] 1. Pipeline; 2. Flange; 3. Cylinder; 4. Connecting block; 5. Connecting rod; 6. Conical block; 7. Conical cylinder; 8. Through hole; 9. Groove; 10. Bump; 11. Anti-corrosion layer; 12. Insulation layer; 13. Anti-oxidation layer. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the specific implementation of the utility model to clearly and completely describe the technical solutions in the specific implementation of the utility model. Obviously, the specific implementation described is only a part of the specific implementation of the utility model, not all of the specific implementation. Based on the specific implementation of the utility model, all other specific implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0032] Reference Figure 1-5 The utility model provides a specific implementation method: a new type of pneumatic valve, including a pipeline 1, a cylinder 3 is arranged on one side of the outer wall of the pipeline 1, one end of the cylinder 3 is fixedly connected to a connecting block 4, one end face of the connecting block 4 is fixedly connected to a connecting rod 5, one end face of the connecting rod 5 is fixedly connected to a conical block 6, the outer wall of the conical block 6 is evenly spaced with grooves 9, the inner lower end of the pipeline 1 is fixedly connected to a conical cylinder 7, the inside of the conical cylinder 7 is evenly spaced and fixedly connected with bumps 10, the inner wall of the pipeline 1 is provided with an anti-corrosion layer 11, and the inner middle part of the pipeline 1 is provided with an insulating layer 12, The outer wall of the pipeline 1 is provided with an anti-oxidation layer 13. When the valve is in use, the connecting rod 5 is driven to move by the provided cylinder 3, so that the multiple grooves 9 inside the conical block 6 and the multiple protrusions 10 inside the conical tube 7 are accurately aligned, thereby achieving a smooth fit between the grooves 9 and the protrusions 10, and accurately controlling the size of the gap between them, so as to accurately control the flow of the fluid through the valve, significantly improving the flexibility of operation and the reliability of the system. At the same time, the large contact area between the conical block 6 and the conical tube 7 can withstand higher pressure, ensuring the reliability and safety of the valve under high pressure environment.

[0033] The conical block 6 is slidably connected to the pipeline 1. The slidably connected connection can ensure the stability of the conical block 6 during movement, thereby ensuring the stability of the flow rate. Through holes 8 are evenly spaced on the inner and outer sides of the conical block 6. The existence of the through holes 8 can ensure that the medium can evenly flow through the grooves 9 on each conical block 6, which helps to ensure that the grooves 9 on the conical block 6 can be fully utilized, avoiding the problem of medium accumulation in certain areas or uneven flow rate. Flanges 2 are fixedly connected to one side of both ends of the outer wall of the pipeline 1. The flanges 2 are reliably fastened and are not prone to loosening or leakage, ensuring the operational stability of the pipeline 1 system. The anti-corrosion layer 11 It is made of polyurethane material, which has good chemical corrosion resistance and can effectively protect the inner wall of the pipeline 1 to prevent corrosion and extend the service life of the pipeline 1. The insulation layer 12 is made of mineral wool material, which has a low thermal conductivity and can effectively isolate the heat transfer inside and outside the pipeline 1, reduce heat loss, and help improve the energy efficiency of the pipeline 1 and save energy consumption. The antioxidant layer 13 is made of metal zinc material, which can physically and chemically combine with the surface of the pipeline 1 to form a solid protective film, thereby effectively preventing the surface of the pipeline 1 from being corroded and extending the service life of the pipeline 1.

[0034] Working principle: When the valve is in use, the user controls the cylinder 3 to drive the connecting rod 5 to move, so as to achieve a smooth fit between the multiple grooves 9 inside the conical block 6 and the multiple protrusions 10 inside the conical tube 7, and accurately control the gap size to adjust the flow rate, thereby accurately controlling the flow rate of the fluid through the valve, significantly improving the flexibility of operation and the reliability of the system. At the same time, the valve effectively prevents the corrosion of the medium in the pipeline 1 to the metal material through the anti-corrosion layer 11, the anti-oxidation layer 13 and the insulation layer 12, and protects the surface of the pipeline 1 from oxidation. In addition, the insulation layer 12 can also reduce the transfer between the medium in the pipeline 1 and the external temperature, maintain a stable temperature of the medium in the pipeline 1, help reduce the probability of accidents in the pipeline 1 system, improve the safety and reliability of the system, and extend the service life of the pipeline 1.

[0035] Finally, it should be noted that the above is only a preferred specific implementation method of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned specific implementation methods, those skilled in the art can still modify the technical solutions recorded in the aforementioned specific implementation methods, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A novel pneumatic valve, comprising a pipeline (1), characterized in that: A cylinder (3) is provided on one side of the outer wall of the pipeline (1); a connecting block (4) is fixedly connected to one end of the cylinder (3); a connecting rod (5) is fixedly connected to one side of the end face of one side of the connecting block (4); a conical block (6) is fixedly connected to one side of the end face of one side of the connecting rod (5); grooves (9) are evenly spaced apart on the outer wall of the conical block (6); a conical tube (7) is fixedly connected to the lower end of the interior of the pipeline (1); protrusions (10) are evenly spaced apart and fixedly connected to the interior of the conical tube (7); an anti-corrosion layer (11) is provided on the inner wall of the pipeline (1); a heat insulating layer (12) is provided in the middle of the interior of the pipeline (1); and an anti-oxidation layer (13) is provided on the outer wall of the pipeline (1).

2. A novel pneumatic valve according to claim 1, characterized in that: The conical block (6) is slidably connected to the pipeline (1).

3. A novel pneumatic valve according to claim 1, characterized in that: Through holes (8) are evenly spaced apart inside and outside the conical block (6).

4. A novel pneumatic valve according to claim 1, characterized in that: Flanges (2) are fixedly connected to one side of both ends of the outer wall of the pipeline (1).

5. A novel pneumatic valve according to claim 1, characterized in that: The anti-corrosion layer (11) is made of polyurethane material.

6. A novel pneumatic valve according to claim 1, characterized in that: The heat insulating layer (12) is made of mineral wool material.

7. A novel pneumatic valve according to claim 1, characterized in that: The anti-oxidation layer (13) is made of metallic zinc material.