Smelting furnace convenient for deslagging
By using a rotating scraper and brush head in the smelting furnace, combined with the driving rods that move up and down, the problem that the prior art cannot clean up the waste slag adhered to the inner wall of the smelting furnace is solved, and efficient removal of waste slag in the inner wall and guaranteeing the quality of metal smelting is achieved.
Patent Information
- Application Number
- CN202421663885.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-15
AI Technical Summary
The waste residue cleaning device of the existing smelting furnace cannot touch the waste residue adhered to the inner wall of the smelting furnace, resulting in the inability to effectively clean up the waste residue remaining on the inner wall.
A sludge-out furnace is designed, and a first motor is used to drive the scraper and brush head to rotate. The second motor is threaded to connect the drive rod to move up and down, and adjust the height of the scraper and brush head to remove waste slag from the inner wall of the melting chamber.
The residual waste residue in the inner wall of the smelting furnace is effectively removed, ensuring the cleaning of the smelting furnace and the quality of the metal smelting.
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Figure CN222865537U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field related to smelting furnaces, in particular to a smelting furnace which is convenient for slag discharge. Background Art
[0002] When a metal or other material is heated to a high temperature and melted in a smelting furnace for subsequent casting or processing, in order to ensure the cleanliness of the interior of the smelting furnace and thus ensure the stability of the subsequent melting operation, it is necessary to regularly remove the waste slag remaining on the inner wall of the smelting furnace. Most of the existing slag removal devices in the smelting furnace are arranged at the bottom of the inner cavity of the smelting furnace. Through a pushing mechanism, the waste slag at the bottom of the inner cavity of the smelting furnace is guided to the second slag outlet to achieve the effect of removing the waste slag. However, this slag cleaning device cannot reach the waste slag adhered to the inner wall of the smelting furnace, and thus cannot clean the waste slag on the inner wall of the smelting furnace. This obviously has a large defect. For this reason, we have proposed a smelting furnace that is convenient for slag removal. Utility Model Content
[0003] The utility model aims to provide a smelting furnace which is convenient for slag discharge, so as to solve the problems raised in the above-mentioned background technology.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a smelting furnace for convenient slag discharge, comprising a furnace body, a smelting chamber and a power chamber are respectively provided on the upper and lower sides of the inner cavity of the furnace body, a first slag outlet and a second slag outlet are provided on the upper and lower sides of the outer periphery of the smelting chamber, a first partition is welded and installed in the smelting chamber, a second partition is clamped and installed in the middle of the first partition, the first partition and the second partition are arranged between the first slag outlet and the second slag outlet, a first motor is fixedly installed at the bottom of the inner cavity of the power chamber by bolts, and a first motor is welded and installed at the upper end of the first motor through its output shaft with a motor connected to the smelting chamber and the power chamber. A driving rod plugged in at the top, a plurality of scrapers and brush heads are arranged on the periphery of the upper end of the driving rod, and the plurality of scrapers and brush heads are evenly spaced and distributed in a circular array on the periphery of the driving rod, and the scrapers are arranged on the upper side of the brush heads. A driving sleeve is welded to the upper end of the output shaft at the upper end of the first motor, and a movable block plugged in to the driving sleeve is welded to the lower end surface of the driving rod, a movable plate is sleeved on the periphery of the driving sleeve, the movable block is rotatably installed in the movable plate, and a second motor is fixedly installed on the top of the inner cavity of the power cavity by bolts, a threaded rod is welded to the lower end of the output shaft at the lower end of the second motor, and the threaded rod is threadedly connected to the movable plate.
[0005] Preferably, the upper surface of the first partition is flush with the lower end of the first slag outlet, each scraper is spirally arranged, and a plurality of scrapers are evenly spaced and distributed in a circular array around the driving rod.
[0006] Preferably, a first slot is provided on the inner side of the first partition plate, a second slot is provided on the outer side of the second partition plate, and the scraper has the same number and shape as the first slot and the second slot.
[0007] Preferably, a support plate is fixedly mounted on the upper end surface of the driving rod, a plurality of scrapers are welded and mounted on the upper end of the support plate, and the outer diameter of the second partition plate is twice the outer diameter of the support plate.
[0008] Preferably, a connecting seat is integrally formed on the outer periphery of the upper side of the driving rod, a spring and a telescopic sleeve that are plugged into each other are fixedly installed between the connecting seat and each brush head, and the spring is arranged in the inner cavity of the telescopic sleeve.
[0009] Preferably, through holes plugged into the drive sleeve and threaded holes threadedly connected to the threaded rod are provided on both sides of the upper end of the movable plate, and an insertion cavity plugged into the movable block and the drive rod is provided in the middle of the upper end of the drive sleeve.
[0010] Preferably, a limit sliding cavity is opened on the periphery of the insertion cavity, a first limit sliding block is fixedly installed on the periphery of the movable block and is slidably connected to the limit sliding cavity, an annular rotating cavity is opened in the through hole, and a second limit sliding block is fixedly installed on the outer end of the first limit sliding block and is slidably connected to the inner cavity of the annular rotating cavity.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] The smelting furnace which facilitates slag discharge is provided with a second motor. Through the threaded connection between the threaded rod and the movable plate and the rotational connection between the movable plate and the movable block, the second motor can drive the driving rod to move up and down, so as to achieve the effect of adjusting the height of the scraper and the brush head in the smelting chamber. The first motor is provided to drive the scraper and the brush head to rotate in the smelting chamber, so as to achieve the effect of removing the waste slag remaining on the inner wall of the smelting chamber.
[0013] The smelting furnace, which is convenient for slag discharge, is provided with a first partition. When the scraper and the brush head are retracted into the power chamber, the second partition is clamped on the upper end of the first partition, and the scraper is flush with the first partition and the upper end of the second partition. Therefore, during the metal smelting process, the protruding part of the upper end of the scraper can be prevented from contacting the metal, thereby ensuring the quality of metal smelting. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the external structure of the furnace body of the utility model;
[0015] Figure 2 It is a schematic diagram of the internal structure of the furnace body when the scraper and brush head of the utility model are retracted;
[0016] Figure 3 It is a schematic diagram of the internal structure of the furnace body when the scraper and brush head of the utility model are unfolded;
[0017] Figure 4 This is a schematic diagram of the internal split structure of the first partition and the second partition of the utility model;
[0018] Figure 5 This is a schematic diagram of the external structure of the scraper of the utility model;
[0019] Figure 6 This is a schematic diagram of the external unfolded structure of the brush head of the utility model;
[0020] Figure 7 This is a schematic diagram of the external structure of the drive sleeve and the threaded rod of the utility model;
[0021] Figure 8 It is a schematic diagram of the external split structure of the movable plate of the utility model.
[0022] In the figure:
[0023] 1. Furnace body; 11. Smelting chamber; 12. Power chamber; 15. First slag outlet; 16. Second slag outlet;
[0024] 2. first motor; 21. first partition; 211. first slot; 22. second partition; 221. second slot; 23. brush head; 231. connecting seat; 232. spring; 233. telescopic sleeve; 24. driving rod; 25. scraper; 26. support plate;
[0025] 3. Second motor; 31. Drive sleeve; 311. Insert cavity; 312. Limit sliding cavity; 32. Threaded rod; 33. Movable plate; 331. Threaded hole; 332. Through hole; 333. Annular rotating cavity; 34. Movable block; 341. First limit sliding block; 342. Second limit sliding block. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] See also Figure 1-8The utility model provides a technical solution: a smelting furnace for convenient slag discharge, comprising a furnace body 1, a smelting chamber 11 and a power chamber 12 are respectively provided on the upper and lower sides of the inner cavity of the furnace body 1, a first slag outlet 15 and a second slag outlet 16 are provided on the upper and lower sides of the outer periphery of the smelting chamber 11, a first partition 21 is welded and installed in the smelting chamber 11, a second partition 22 is clamped and installed in the middle of the first partition 21, the first partition 21 and the second partition 22 are arranged between the first slag outlet 15 and the second slag outlet 16, a first motor 2 is fixedly installed at the bottom of the inner cavity of the power chamber 12 by bolts, and a drive plug-in ... A movable rod 24, a plurality of scrapers 25 and a brush head 23 are arranged on the periphery of the upper end of the driving rod 24, and the plurality of scrapers 25 and the brush heads 23 are evenly spaced and distributed in a circular array on the periphery of the driving rod 24, and the scraper 25 is arranged on the upper side of the brush head 23, a driving sleeve 31 is welded to the upper end of the output shaft of the upper end of the first motor 2, and a movable block 34 which is plugged into the driving sleeve 31 is welded to the lower end face of the driving rod 24, a movable plate 33 is sleeved on the periphery of the driving sleeve 31, and the movable block 34 is rotatably installed in the movable plate 33, and a second motor 3 is fixedly installed on the top of the inner cavity of the power cavity 12 by bolts, and a threaded rod 32 is welded to the lower end of the output shaft of the lower end of the second motor 3, and the threaded rod 32 is threadedly connected to the movable plate 33.
[0028] Specifically, a second motor 3 is provided, and the threaded rod 32 is driven to rotate through its output shaft, and the threaded connection between the threaded rod 32 and the movable plate 33 can drive the movable plate 33 to move up and down, so that the movable plate 33 and the movable block 34 can be driven to move up and down through the rotational connection between the movable plate 33 and the movable block 34, so as to achieve the effect of adjusting the height of the scraper 25 and the brush head 23, and then the first motor 2 can drive the drive sleeve 31 and the drive rod 24 to rotate through its output shaft, so as to drive the scraper 25 and the brush head 23 to rotate on the inner wall of the smelting chamber 11, and then the waste slag remaining on the inner wall of the smelting chamber 11 can be cleaned.
[0029] As a further description of the above technical solution: the upper end surface of the first partition 21 is flush with the lower end of the first slag outlet 15, each scraper 25 is spirally arranged, and multiple scrapers 25 are evenly spaced and distributed in a circular array on the periphery of the driving rod 24, a first slot 211 is opened on the inner side of the first partition 21, and a second slot 221 is opened on the periphery of the second partition 22. The number and shape of the scrapers 25 are the same as the first slot 211 and the second slot 221. A support plate 26 is fixedly installed on the upper end surface of the driving rod 24, and multiple scrapers 25 are welded and installed on the upper end of the support plate 26, and the outer diameter of the second partition 22 is twice the outer diameter of the support plate 26.
[0030] Specifically, the scraper 25 is spirally arranged so that when it rotates, it can guide the waste slag on its upper end surface, which is convenient for the waste slag to remain on the upper end surface of the scraper 25. A first partition 21 and a second partition 22 are arranged, and through the plug-in effect between the scraper 25 and the first slot 211 and the second slot 221, when the scraper 25 and the brush head 23 are retracted into the power chamber 12, the lower end of the smelting chamber 11 can be sealed, and the upper end of the scraper 25 can be prevented from protruding from the upper end of the first partition 21, thereby ensuring the metal smelting quality during the smelting operation in the smelting chamber 11.
[0031] As a further description of the above technical solution: a connecting seat 231 is integrally formed on the outer periphery of the upper side of the driving rod 24, a spring 232 and a telescopic sleeve 233 that are plugged into each other are fixedly installed between the connecting seat 231 and each brush head 23, and the spring 232 is arranged in the inner cavity of the telescopic sleeve 233.
[0032] Specifically, a spring 232 is arranged between the driving rod 24 and each brush head 23. When the driving rod 24 rotates, the brush head 23 can be thrown outward to contact the inner wall of the smelting chamber 11, so that the rotating brush head 23 can clean the waste slag on the inner wall of the smelting chamber 11. When the driving rod 24 stops rotating, the brush head 23 shrinks inward, so that when the brush head 23 descends and shrinks into the power chamber 12, it can avoid the brush head 23 from contacting the inside of the first partition 21.
[0033] As a further description of the above technical solution: through holes 332 for plugging into the drive sleeve 31 and threaded holes 331 for threaded connection with the threaded rod 32 are provided on both sides of the upper end of the movable plate 33, a plug cavity 311 for plugging into the movable block 34 and the drive rod 24 is provided in the middle of the upper end of the drive sleeve 31, a limited sliding cavity 312 is provided on the periphery of the plug cavity 311, a first limiting sliding block 341 slidably connected to the limiting sliding cavity 312 is fixedly installed on the periphery of the movable block 34, an annular rotating cavity 333 is provided in the through hole 332, and a second limiting sliding block 342 slidably connected to the inner cavity of the annular rotating cavity 333 is fixedly installed on the outer end of the first limiting sliding block 341.
[0034] Specifically, through the threaded connection between the threaded hole 331 and the threaded rod 32, and the rotational connection between the second limit slider 342 and the annular rotating chamber 333, the rotating threaded rod 32 can drive the movable block 34 and the driving rod 24 to move up and down, and through the sliding connection between the first limit slider 341 and the limit sliding chamber 312, the rotating driving sleeve 31 can drive the driving rod 24 to rotate therewith.
[0035] Working principle: When cleaning the waste slag remaining on the inner wall of the smelting chamber 11, start the second motor 3, and the second motor 3 drives the threaded rod 32 to rotate through its output shaft. The driving sleeve 31 is connected with the through hole 332 through the plug connection to limit the movement direction of the movable plate 33, so that the rotating threaded rod 32 can drive the movable plate 33 to move upward through the threaded connection between the threaded hole 331, and the movable plate 33 moving upward can drive the movable block 34 to move upward in the driving sleeve 31 through the rotation connection between the second limiting slider 342 and the annular rotating chamber 333, so that the scraper 25 and the brush head 23 can be extended upward into the smelting chamber 11, and the heights of the two can be adjusted.
[0036] The first motor 2 is started, and the first motor 2 drives the driving sleeve 31 to rotate through its output shaft. The rotating driving sleeve 31 can drive the driving rod 24 to rotate with it through the sliding cooperation between the limiting sliding cavity 312 and the first limiting sliding block 341, thereby driving the scraper 25 and the brush head 23 to rotate in the smelting chamber 11. The metal waste slag adhering to the inner wall of the smelting chamber 11 can be scraped off by the rotating scraper 25, and the rotating driving rod 24 can throw the brush head 23 outward so that the brush head 23 contacts the inner wall of the smelting chamber 11, and the dust on the inner wall of the smelting chamber 11 can be cleaned. The scraped waste slag, dust and other impurities will fall down to the bottom surface of the inner cavity of the smelting chamber 11. Since the bottom surface of the inner cavity of the smelting chamber 11 is inclined, it can be combined with the second slag outlet 16 on its outer side to lead out the waste slag, dust and other impurities.
[0037] When the first motor 2 is turned off and the driving rod 24 stops rotating, the spring 232 can drive each brush head 23 to reset inward, so that each brush head 23 shrinks to the inner side below the second partition 22, and the second motor 3 is started to rotate in the opposite direction, which is opposite to the above process, and drives the driving rod 24 to move downward, so that the scraper 25 and the brush head 23 reset downward. At this time, the inward contraction of the brush head 23 can avoid contact with the inner side of the first partition 21, and because the contact surface between the second partition 22 and the first partition 21 is inclined, the second partition 22 can be snapped onto the upper end of the first partition 21, and the scraper 25 can avoid the upper end of the scraper 25 protruding from the upper end of the first partition 21 through the plug-in cooperation between the scraper 25 and the first slot 211 and the second slot 221.
[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A smelting furnace for convenient slag discharge, comprising a furnace body (1), characterized in that: A smelting chamber (11) and a power chamber (12) are respectively provided on the upper and lower sides of the inner cavity of the furnace body (1), a first slag outlet (15) and a second slag outlet (16) are provided on the upper and lower sides of the outer periphery of the smelting chamber (11), a first partition (21) is welded and installed in the smelting chamber (11), a second partition (22) is clamped and installed in the middle of the first partition (21), the first partition (21) and the second partition (22) are arranged between the first slag outlet (15) and the second slag outlet (16), a first motor (2) is fixedly installed at the bottom of the inner cavity of the power chamber (12) by bolts, a driving rod (24) is welded and installed at the upper end of the first motor (2) through its output shaft and plugged into the middle of the smelting chamber (11) and the power chamber (12), and a plurality of driving rods (24) are provided on the outer periphery of the upper end of the driving rod (24) The invention relates to a plurality of scrapers (25) and a brush head (23), wherein the plurality of scrapers (25) and the brush heads (23) are evenly spaced and distributed in a circular array on the periphery of a driving rod (24), and the scrapers (25) are arranged on the upper side of the brush head (23); a driving sleeve (31) is welded to the upper end of the output shaft at the upper end of the first motor (2); a movable block (34) plugged into the driving sleeve (31) is welded to the lower end surface of the driving rod (24); a movable plate (33) is sleeved on the periphery of the driving sleeve (31); the movable block (34) is rotatably mounted in the movable plate (33); a second motor (3) is fixedly mounted on the top of the inner cavity of the power cavity (12) by bolts; a threaded rod (32) is welded to the lower end of the output shaft at the lower end of the second motor (3); and the threaded rod (32) is threadedly connected to the movable plate (33).
2. The smelting furnace with convenient slag discharge according to claim 1, characterized in that: The upper end surface of the first partition plate (21) is flush with the lower end of the first slag outlet (15), each scraper (25) is arranged in a spiral, and a plurality of scrapers (25) are distributed in a circular array at equal intervals around the driving rod (24).
3. The smelting furnace with convenient slag discharge according to claim 2, characterized in that: A first slot (211) is provided on the inner side of the first partition plate (21), a second slot (221) is provided on the outer side of the second partition plate (22), and the scraper (25) has the same number and shape as the first slot (211) and the second slot (221).
4. The smelting furnace with convenient slag discharge according to claim 3, characterized in that: A support plate (26) is fixedly mounted on the upper end surface of the driving rod (24), a plurality of scrapers (25) are welded and mounted on the upper end of the support plate (26), and the outer diameter of the second partition plate (22) is twice the outer diameter of the support plate (26).
5. The smelting furnace with convenient slag discharge according to claim 4, characterized in that: A connecting seat (231) is integrally formed on the outer periphery of the upper side of the driving rod (24); a spring (232) and a telescopic sleeve (233) plugged into each other are fixedly installed between the connecting seat (231) and each brush head (23); the spring (232) is arranged in the inner cavity of the telescopic sleeve (233).
6. The smelting furnace with convenient slag discharge according to claim 1, characterized in that: The movable plate (33) has through holes (332) inserted into the drive sleeve (31) and threaded holes (331) threadedly connected to the threaded rod (32) on both sides of the upper end thereof, and the drive sleeve (31) has an insertion cavity (311) inserted into the movable block (34) and the drive rod (24) in the middle of the upper end thereof.
7. The smelting furnace for convenient slag discharge according to claim 6, characterized in that: A limit sliding cavity (312) is provided on the periphery of the insert cavity (311), a first limit sliding block (341) is fixedly installed on the periphery of the movable block (34) and is slidably connected to the limit sliding cavity (312), an annular rotating cavity (333) is provided in the through hole (332), and a second limit sliding block (342) is fixedly installed on the outer end of the first limit sliding block (341) and is slidably connected to the inner cavity of the annular rotating cavity (333).
Citation Information
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