Efficient cooling grate cooler structure
By designing a high-efficiency cooling grate cooler structure containing multiple air-conditioning conveyors and hot-air recovery pipe fittings, the existing grate cooler problem is solved, efficient cooling and hot-air recovery are achieved, and the demand for cement clinker cooling is met.
Patent Information
- Application Number
- CN202421834739.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-31
AI Technical Summary
Existing grate chillers are inefficient when cooling cement clinker and cannot meet the needs of efficient heat dissipation.
A high-efficiency cooling grate cooler structure is designed, including a base, a grate plate conveying mechanism, a first air-conditioning conveying mechanism, a second air-conditioning conveying mechanism and a hot gas recovery pipe fitting. The air-conditioning cooling material layer is sent from below the grate plate through the first air-conditioning conveying mechanism, and the heat on the surface of the material layer is taken away through the second air-conditioning conveying mechanism, further cooled the material layer, and finally the cooled hot gas is recycled and utilized.
The efficient cooling of the grate cooler is achieved, which can more effectively reduce the temperature of the material layer, meet the needs of cement clinker cooling, and recover hot gas through hot gas retrieval pipe fittings, improving the overall heat recovery efficiency.
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Figure CN222865600U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of grate coolers, and in particular to a high-efficiency cooling grate cooler structure. Background Art
[0002] Grate cooler is an important main equipment in the clinker burning system of cement plant. Its main function is to cool and transport cement clinker and provide hot air for rotary kiln and decomposition furnace. It is the main equipment for heat recovery in the burning system. At present, people often use grate cooler to cool cement in the market.
[0003] The grate cooler in the prior art disperses the high-temperature clinker on the grate plate to form a material layer on the grate plate, and inefficiently transfers the heat of the clinker to the environment under the heat of the high-temperature gas. It does not have an efficient heat dissipation function and cannot meet the clinker cooling needs.
[0004] In view of this, the present application aims to provide a high-efficiency cooling grate cooler structure to better solve the above-mentioned technical problems. Summary of the invention
[0005] The purpose of the embodiments of the present application is to provide a high-efficiency cooling grate cooler structure, which can solve the technical problem of high-efficiency cooling of the grate cooler.
[0006] The embodiment of the present application provides a high-efficiency cooling grate cooler structure, including a base, a grate plate conveying mechanism, a first cold air conveying mechanism, a second cold air conveying mechanism and a hot air recovery pipe fitting, the grate plate conveying mechanism is installed on the base, a cover body is provided on the grate plate conveying mechanism, the first cold air conveying mechanism is installed on the base, and is used to deliver cold air to the bottom end of the grate plate conveying mechanism, the second cold air conveying mechanism is installed on the base, the second cold air conveying mechanism is provided with an air supply pipe fitting, the air supply pipe fitting extends from the top of the cover body, and is used to deliver air into the cover body, and the hot air recovery pipe fitting is connected to the side of the cover body, and is used to recover the hot air in the cover body.
[0007] Furthermore, the air supply pipe is provided with a connecting pipe and an air blowing pipe, the connecting pipe extends into the cover body, the air blowing pipe is located in the cover body and connected to the connecting pipe for supplying air into the cover body.
[0008] Furthermore, the air blowing pipe is arranged along the conveying direction of the grate plate conveying mechanism and is located in the middle position of the grate plate conveying mechanism.
[0009] Furthermore, the air blowing pipe is provided with two rows of air blowing ports, and the two rows of air blowing ports are respectively distributed toward both sides of the conveying direction of the grate plate conveying mechanism.
[0010] Furthermore, the hot gas recovery pipes are respectively connected to the two sides of the cover body corresponding to the conveying direction of the grate conveying mechanism.
[0011] Furthermore, the first cold air delivery mechanism is provided with a fan, a refrigeration structure, an air delivery pipe and an air supply hood, the fan is installed on the base and connected to the refrigeration structure, the refrigeration structure is installed on the base, and the output end of the refrigeration structure is connected to the air delivery pipe, the air supply hood is arranged at the bottom end of the grate conveying mechanism and is connected to the air delivery pipe.
[0012] Furthermore, a filter is installed at the air inlet end of the fan.
[0013] Furthermore, an air distribution plate is provided at the position where the air supply hood is connected to the air delivery pipe.
[0014] Furthermore, an air induction structure is installed on the hot gas recovery pipe.
[0015] Beneficial effects of the utility model:
[0016] The utility model provides a high-efficiency cooling grate cooler structure, comprising a base, a grate plate conveying mechanism, a first cold air conveying mechanism, a second cold air conveying mechanism and a hot air recovery pipe fitting, the grate plate conveying mechanism is installed on the base, a cover body is provided on the grate plate conveying mechanism, the first cold air conveying mechanism is installed on the base, and is used to send cold air to the bottom end of the grate plate conveying mechanism, the second cold air conveying mechanism is installed on the base, and the second cold air conveying mechanism is provided with an air supply pipe fitting, the air supply pipe fitting extends from the top of the cover body, and is used to send air into the cover body, and the hot air recovery pipe fitting is connected with the side of the cover body, and is used to recover the hot air in the cover body. The utility model has a simple structure and a reasonable design. The first cold air conveying mechanism is provided to send cold air from below the grate plate to cool the material layer, and the second cold air conveying mechanism is provided to send air to take away the heat on the surface of the material layer, so as to further cool the material layer. The hot air formed after cooling enters the hot air recovery pipe fitting for recovery, so as to be utilized in the back-end process. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 It is a schematic diagram of the structure of some embodiments of the utility model;
[0019] Figure 2It is a schematic diagram of the connection between the air supply hood and the grate plate conveying mechanism in some embodiments of the utility model.
[0020] The reference numerals are:
[0021] Base 1, grate conveying mechanism 2, first cold air conveying mechanism 3, fan 31, refrigeration structure 32, air delivery pipe 33, air supply hood 34, air distribution plate 341, second cold air conveying mechanism 4, air supply pipe 41, connecting pipe 42, air blowing pipe 43, air blowing port 431, hot air recovery pipe 5, air induction structure 51, cover body 6, material layer-A. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application described and shown in the drawings here can be arranged and designed in various different configurations.
[0023] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application for which protection is sought, but merely represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present application.
[0024] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0025] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the product of the application is usually placed when in use. They are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0026] In addition, the terms "horizontal", "vertical", "overhanging" and the like do not mean that the components are required to be absolutely horizontal or overhanging, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0027] In the description of this application, it should also be noted that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0028] See also Figure 1-Figure 2 As shown, the high-efficiency cooling grate cooler structure described in this embodiment includes a base 1, a grate conveying mechanism 2, a first cold air conveying mechanism 3, a second cold air conveying mechanism 4 and a hot air recovery pipe 5, the grate conveying mechanism 2 is installed on the base 1, and a cover body 6 is provided on the grate conveying mechanism 2, the first cold air conveying mechanism 3 is installed on the base 1, and is used to deliver cold air to the bottom end of the grate conveying mechanism 2, the second cold air conveying mechanism 4 is installed on the base 1, and the second cold air conveying mechanism 4 is provided with an air supply pipe 41, and the air supply pipe 41 extends from the top of the cover body 6, and is used to deliver air into the cover body 6, and the hot air recovery pipe 5 is connected to the side of the cover body 6, and is used to recover the hot air in the cover body 6.
[0029] This embodiment has a simple structure and a reasonable design. A first cold air conveying mechanism 3 is provided to deliver cold air from below the grate plate to cool the material layer, and a second cold air conveying mechanism 4 is provided to deliver air to take away the heat on the surface of the material layer to further cool the material layer. The hot air formed after cooling enters the hot air recovery pipe 5 for recovery so as to be utilized in the back-end process.
[0030] Furthermore, the air supply pipe 41 is provided with a connecting pipe 42 and an air blowing pipe 43 . The connecting pipe 42 extends into the cover body 6 . The air blowing pipe 43 is located in the cover body 6 and connected to the connecting pipe 42 for supplying air into the cover body 6 .
[0031] Specifically, the air blowing pipe 43 is arranged along the conveying direction of the grate conveying mechanism 2 and is located in the middle position of the grate conveying mechanism 2 .
[0032] Specifically, the air blowing pipe 43 is provided with two rows of air blowing ports 431 , and the two rows of air blowing ports 431 are respectively distributed toward both sides of the conveying direction of the grate plate conveying mechanism 2 .
[0033] In this embodiment, the air blowing pipe 43 is specifically arranged in the middle position, and two rows of air blowing ports 431 are arranged to blow air toward both sides to take away the hot air from both sides, thereby achieving efficient cooling.
[0034] On the basis of the above-mentioned embodiment, the hot gas recovery pipe 5 is respectively connected to the two sides of the cover body 6 corresponding to the conveying direction of the grate conveying mechanism 2 .
[0035] In this embodiment, by cooperating with two rows of air outlets 431 and connecting the two sides of the cover body 6 to the hot air recovery pipe 5, hot air can be absorbed from both sides to achieve efficient cooling.
[0036] In some embodiments, the first cold air delivery mechanism 3 is provided with a fan 31, a refrigeration structure 32, an air delivery pipe 33 and an air supply hood 34. The fan 31 is installed on the base 1 and connected to the refrigeration structure 32. The refrigeration structure 32 is installed on the base 1, and the output end of the refrigeration structure 32 is connected to the air delivery pipe 33. The air supply hood 34 is arranged at the bottom end of the grate conveying mechanism 2 and is connected to the air delivery pipe 33.
[0037] In this embodiment, the setting of the first cold air delivery mechanism 3 is specifically shown. By setting the refrigeration structure 32, the gas delivered by the fan 31 can be cooled, and then delivered to the air supply hood 34 through the air delivery pipe 33, and then blown upward from the bottom of the grate plate to take away the heat of the material layer on the grate plate, thereby achieving efficient cooling. The heat brought out is located above the material layer, and can be quickly blown away by the second cold air delivery mechanism 4. The hot air is then recovered through the hot air recovery pipe 5 to achieve efficient cooling. The second cold air delivery mechanism 4 here can selectively be provided with a cooling component to deliver cold air, or directly deliver normal temperature air, because the cold air blown by the first cold air delivery mechanism 3 has brought out a large amount of heat from the material layer and the gas temperature is relatively high, so normal temperature air can be used to blow away the hot air.
[0038] Specifically, in this embodiment, a filter is installed at the air inlet end of the fan 31.
[0039] In this embodiment, a filter is provided to prevent impurities from entering and affecting the normal operation of the cooling structure.
[0040] Specifically, in this embodiment, an air distribution plate 341 is provided at the position where the air supply hood 34 is connected to the air delivery pipe 33 .
[0041] In this embodiment, by providing the air distribution plate 341, the cold air is distributed and then enters the grate plate to ensure the cooling effect.
[0042] In some embodiments, an air induction structure 51 is installed on the hot gas recovery pipe 5 .
[0043] In this embodiment, by providing the air induction structure 51, the hot air in the cover body 6 can be quickly drawn out to achieve efficient cooling.
[0044] The above are only preferred embodiments of the present application and are not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A high-efficiency cooling grate cooler structure, characterized in that: It includes a base, a grate conveying mechanism, a first cold air conveying mechanism, a second cold air conveying mechanism and a hot air recovery pipe fitting, the grate conveying mechanism is installed on the base, a cover body is provided on the grate conveying mechanism, the first cold air conveying mechanism is installed on the base, and is used to deliver cold air to the bottom end of the grate conveying mechanism, the second cold air conveying mechanism is installed on the base, the second cold air conveying mechanism is provided with an air supply pipe fitting, the air supply pipe fitting extends from the top end of the cover body, and is used to deliver air into the cover body, and the hot air recovery pipe fitting is connected to the side of the cover body, and is used to recover the hot air in the cover body.
2. The high-efficiency cooling grate cooler structure according to claim 1 is characterized in that: The air supply pipe is provided with a connecting pipe and an air blowing pipe. The connecting pipe extends into the cover body. The air blowing pipe is located in the cover body and connected with the connecting pipe for supplying air into the cover body.
3. The high-efficiency cooling grate cooler structure according to claim 2 is characterized in that: The air blowing pipe is arranged along the conveying direction of the grate plate conveying mechanism and is located in the middle position of the grate plate conveying mechanism.
4. The high-efficiency cooling grate cooler structure according to claim 3 is characterized in that: The air blowing pipe is provided with two rows of air blowing ports, and the two rows of air blowing ports are respectively distributed toward both sides of the conveying direction of the grate plate conveying mechanism.
5. The high-efficiency cooling grate cooler structure according to claim 4 is characterized in that: The hot gas recovery pipes are respectively connected to the two sides of the cover body corresponding to the conveying direction of the grate plate conveying mechanism.
6. The high-efficiency cooling grate cooler structure according to claim 1 is characterized in that: The first cold air delivery mechanism is provided with a fan, a refrigeration structure, an air delivery pipe and an air supply hood. The fan is installed on the base and connected to the refrigeration structure. The refrigeration structure is installed on the base, and the output end of the refrigeration structure is connected to the air delivery pipe. The air supply hood is arranged at the bottom end of the grate conveying mechanism and is connected to the air delivery pipe.
7. The high-efficiency cooling grate cooler structure according to claim 6 is characterized in that: A filter is installed at the air inlet end of the fan.
8. The high-efficiency cooling grate cooler structure according to claim 6 is characterized in that: An air distribution plate is provided at the position where the air supply hood is connected to the air delivery pipe.
9. The high-efficiency cooling grate cooler structure according to claim 1 is characterized in that: The hot gas recovery pipe is provided with an air induction structure.