Die cutting leak hole detection device

By designing a die-cutting leak detection device, using components such as extruded rollers, telescopic springs and rotating columns, automatic leak detection during the cutting process of the die-cutting machine is achieved, solving the leak problem caused by incomplete cutting, and improving production efficiency and product quality.

CN222865951UActive Publication Date: 2025-05-13SKYCONN TECH (JIANGSU) CO LTD
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Patent Information

Application Number
CN202421640261.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-05-13
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

During the cutting process, existing die-cutting machines have incomplete cutting and leaking holes due to tool wear, changes in material characteristics and improper operation. They lack automatic detection devices and require manual observation, which is time-consuming and labor-intensive.

Method used

A die-cut leak detection device is designed, including a workbench, a support frame and a detection device. The detection device consists of a support plate, a rotating rod, a telescopic spring, an extruded roller, a rotating column, a detection lamp, etc. The extruded roller contacts the die-cut material, and the telescopic spring and a rotating column drive the power supply conductor to contact the positive and negative electrode blocks, and the detection lamp emits a long bright light for timely viewing and processing.

Benefits of technology

It realizes automatic detection of products that have not been cut off by die-cutting devices, avoiding affecting the quality of use and waste of materials, and does not require manual inspection. At the same time, it can automatically discharge, save time and effort, and has a simple structure and is easy to use.

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Abstract

The utility model relates to the field of die-cutting machine leak hole detection devices, in particular to a die-cutting leak hole detection device which comprises a working table, a supporting frame is fixedly connected to the top of the working table, a detection device is arranged in the supporting frame, the detection device is used for detecting whether a cut die-cutting material has leak holes or not, and the detection device comprises a supporting plate. The supporting plate is fixedly connected between the inner walls of the supporting frame, two fixing plates are fixedly connected to the bottom of the supporting plate, a rotating rod is rotationally connected to the bottom, close to the bottom of the side wall of the fixing plate, of the bottom of the supporting plate, and a telescopic spring is fixedly connected between the top of the rotating rod and the bottom of the fixing plate; the bottom of the rotating rod is rotationally connected with an extrusion roller. Compared with the prior art, the leak hole part which is not cut off due to incomplete cutting of the die cutting device can be detected through the detection device, meanwhile, die cutting materials can be automatically discharged, manual discharging is not needed, time and labor are saved, the structure is simple, and use is convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of die-cutting machine leakage detection devices, in particular to a die-cutting leakage detection device. Background Art

[0002] The die-cutting machine is mainly used for die-cutting (full cutting, half cutting), creasing, hot stamping, laminating and automatic waste discharge of non-metallic materials, cardboard and other materials. It uses steel knives, hardware molds, steel wires (or templates carved from steel plates) to apply a certain pressure through the stamping plate to roll and cut the printed product or cardboard into a certain shape. At this time, the die-cut material on the cardboard is removed to form a leak. With the rapid development of modern manufacturing industry, die-cutting technology, as an important part of the field of material processing, is widely used in the forming, cutting and processing of various materials. The cutting quality and stability directly affect the final quality and production efficiency of the product. In the cutting process of the die-cutting machine, due to the influence of various factors such as material properties, tool wear, mechanical vibration, etc., incomplete cutting sometimes occurs.

[0003] Traditional die-cutting machines rely on manual observation with the naked eye after die-cutting, which is time-consuming and labor-intensive. There is no automatic leak detection device. During the cutting process of the die-cutting machine, due to various factors such as tool wear, changes in material properties, improper operation, etc., incomplete cutting will occur on the printed product after rolling and cutting, resulting in the product in the leak hole not being cut off, and then unable to fall for collection. Further processing of the material is required, which is inconvenient to use. Utility Model Content

[0004] In view of this, the purpose of the utility model is to provide a die-cutting leak detection device to solve the problem that it is not convenient to detect the situation that the die-cutting machine has incomplete cutting in time.

[0005] Based on the above-mentioned purpose, the utility model provides a die-cutting leak detection device, including a workbench, the top of the workbench is fixedly connected to a support frame, a detection device is arranged inside the support frame, the detection device is used to detect whether the die-cutting material after cutting has leaks, the detection device includes a support plate, the support plate is fixedly connected between the inner walls of the support frame, the bottom of the support plate is fixedly connected to a fixed plate, there are two fixed plates, the bottom of the support plate is rotatably connected to a rotating rod near the bottom of the side wall of the fixed plate, a telescopic spring is fixedly connected between the top of the rotating rod and the bottom of the fixed plate, the bottom of the rotating rod is rotatably connected to an extrusion roller, and the outer wall of the extrusion roller is in contact with the die-cutting material.

[0006] Preferably, the bottom of the rotating rod is rotatably connected to an extrusion roller, and the detection mechanism also includes a connecting rod, both ends of the connecting rod are fixedly connected to the side walls of the rotating rod, the side walls of the connecting rod are slidably connected to a rotating column, the top of the support frame is fixedly connected to a detection light, the side walls of the support plate are provided with a groove, the outer wall of the rotating column is rotatably connected in the groove, the top of the support plate is fixedly connected with fixed columns on both sides close to the groove, the opposite surfaces of the fixed columns are fixedly connected with positive and negative electrode blocks, the outer walls of the positive and negative electrode blocks are in contact with the surface of the detection light, and the top of the rotating column is fixedly connected with a power conductor.

[0007] Preferably, a sliding block is fixedly connected to one end of the side wall of the connecting rod close to the rotating column, and a sliding groove is provided on the outer wall of the rotating column, and the sliding block is slidably connected in the sliding groove.

[0008] Preferably, a material collection box is fixedly connected to the bottom of the workbench, and a plurality of rotating rollers are rotatably connected to the bottom of the inner wall of the material collection box.

[0009] Preferably, the side walls of the material collecting box away from the workbench are provided with grab grooves.

[0010] Preferably, the top of the aggregate box and the bottom of the workbench are connected to each other.

[0011] Preferably, the length of the rotating rollers arranged on the top of the aggregate box is smaller than the length of the rotating rollers on both sides of the workbench.

[0012] Preferably, the detection lamp is electrically connected to the positive and negative electrode blocks.

[0013] Preferably, a die-cutting device is provided inside the support frame near the side wall of the detection device.

[0014] The beneficial effects of the utility model are as follows: when the extrusion roller contacts and extrudes the die-cutting material, because the extrusion roller cannot squeeze the die-cutting material and drop it into the collection box, the extrusion roller will stay on the die-cutting material with problems, and then the telescopic spring and the extrusion roller drive the rotating column to rotate and make the power conductor contact with the positive and negative blocks, so that the detection light emits a long bright light, which is convenient for the staff to check and handle in time, and then the products that have not been cut by the die-cutting cutting device can be detected, avoiding affecting the use quality and wasting materials, without manual inspection, and the die-cutting material can be automatically unloaded at the same time, without manual unloading, saving time and effort, simple structure, and easy to use. When it is detected that the die-cutting material is not cut BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only for the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0016] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the overall three-dimensional structure of the detection device of the utility model;

[0018] Figure 3 This is a left-side structural schematic diagram of the detection device of the utility model;

[0019] Figure 4 This is a schematic diagram of the slope structure of the workbench of the utility model from the right side;

[0020] Figure 5 It is a schematic diagram of the left-view structure of the workbench of the utility model.

[0021] The markings in the figure are:

[0022] 1. Workbench; 2. Support frame; 3. Detection device; 4. Support plate; 5. Fixed plate; 6. Rotating rod; 7. Telescopic spring; 8. Extrusion roller; 9. Connecting rod; 10. Rotating column; 11. Groove; 12. Fixed column; 13. Positive and negative electrode blocks; 14. Slider; 15. Slide; 16. Collecting box; 17. Rotating roller; 18. Take-away slot; 19. Rotating roller; 20. Die-cutting device; 21. Detection lamp; 22. Power conductor. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with specific embodiments.

[0024] It should be noted that, unless otherwise defined, the technical terms or scientific terms used in the present invention should be understood by people with ordinary skills in the field to which the present invention belongs. The words "first", "second" and similar words used in the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. "Include" or "comprise" and similar words mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0025] like Figures 1 to 3 As shown, a die-cutting leak detection device includes a workbench 1, a support frame 2 is fixedly connected to the top of the workbench 1, a detection device 3 is arranged inside the support frame 2, and the detection device 3 is used to detect whether the die-cut material after cutting has leaks. The die-cut material is placed on the top of the rotating roller 19, and then the external driving device drives the die-cut material to move on the top of the rotating roller 19. At this time, the die-cutting material is cut by the die-cutting cutting device 20. After the cutting is completed, the die-cutting material will continue to move to one end. When it moves to the bottom of the detection device 3, the detection device 3 is used to detect whether the die-cutting material after cutting has leaks.

[0026] For further information, see Attachment Figures 1 to 3As shown, the detection device 3 includes a support plate 4, which is fixedly connected between the inner walls of the support frame 2, and a fixed plate 5 is fixedly connected to the bottom of the support plate 4. There are two fixed plates 5. The bottom of the support plate 4 is rotatably connected to a rotating rod 6 near the bottom of the side wall of the fixed plate 5, and a telescopic spring 7 is fixedly connected between the top of the rotating rod 6 and the bottom of the fixed plate 5. The bottom of the rotating rod 6 is rotatably connected to an extrusion roller 8, and the outer wall of the extrusion roller 8 is in contact with the die-cutting material. A connecting rod 9 is fixedly connected between the side walls of the rotating rod 6, and a rotating column 10 is slidably connected to the side wall of the connecting rod 9. The top of the support frame 2 is fixedly connected to a detection lamp 21, and the side wall of the support plate 4 is provided with The groove 11, the outer wall of the rotating column 10 is rotatably connected in the groove 11, the top of the support plate 4 is fixedly connected with a fixed column 12 near both sides of the groove 11, the opposite surfaces of the fixed column 12 are fixedly connected with positive and negative electrode blocks 13, the detection lamp 21 and the positive and negative electrode blocks 13 are in electrical connection, the outer wall of the positive and negative electrode blocks 13 is in contact with the outer surface of the detection lamp 21, the top of the support frame 2 is fixedly connected with a power conductor 22, the side wall of the connecting rod 9 is fixedly connected with a slider 14 near one end of the rotating column 10, the outer wall of the rotating column 10 is provided with a slide groove 15, the slider 14 is slidably connected in the slide groove 15, and the inner side wall of the support frame 2 near the detection device 3 is provided with a die cutting device 20;

[0027] After the die-cutting device 20 cuts the die-cutting material, the external driving device will drive the rotating roller 19 to rotate, thereby driving the die-cutting material to continue to move to the bottom of the detection device 3, and one end of the die-cutting material will squeeze one side of the squeezing roller 8, so that the squeezing roller 8 is lifted up and the telescopic spring 7 is contracted, and then the squeezing roller 8 will fit and rotate on the cut die-cutting material, and then the power supply is turned on and the positive and negative electrode blocks 13 are energized. At this time, the power conductor 22 is away from the positive and negative electrode blocks 13, and the detection lamp 21 will not emit a bright light. When the squeezing roller 8 rotates to the die-cutting material that has been die-cut, the power conductor 22 is between the positive and negative electrode blocks 13 and will emit a bright light. The die-cut material is easier to remove, and there is no need for the telescopic spring 7 to squeeze the rotating rod 6 downward with excessive force. The rotating rod 6 only needs to be pressed down and rotated in a direction away from the fixed plate 5 with a small amplitude, and then the rotating rod 6 drives the squeezing roller 8 to apply pressure to the die-cutting material. The cut die-cutting material will fall into the collecting box 16 through the squeezing of the squeezing roller 8. At this time, the rotating Due to the squeezing of the telescopic spring 7 and the lack of support for the die-cutting material, the rotating rod 6 drives the connecting rod 9 to rotate slightly. When the connecting rod 9 moves, it will drive the rotating column 10 to rotate, and then the other end of the rotating column 10 drives the power conductor 22 to leave between the positive and negative electrode blocks 13, and the detection lamp 21 will not emit a bright light, thereby proving that the die-cutting material has passed the inspection. When incomplete cutting occurs due to factors such as tool wear, changes in material properties, and improper operation, the extrusion roller 8 cannot squeeze the die-cutting material into the collection box 16, and then the extrusion roller 8 will stay on the die-cutting material with problems. The telescopic spring 7 and the extrusion roller 8 cannot drive the rotating column 10 to rotate and make the power conductor 22 contact with the positive and negative electrode blocks 13, so that the detection lamp 21 emits a long bright light, and then the incompletely cut leakage part of the die-cutting cutting device 20 can be detected, so as to remind the staff to deal with it in time. At the same time, the die-cutting material can be automatically unloaded without manual unloading, which saves time and effort, has a simple structure, and is easy to use.

[0028] For further information, see Attachment Figure 1 , Figure 4 , Figure 5 As shown, a collection box 16 is fixedly connected to the bottom of the workbench 1, and a plurality of rotating rollers 17 are rotatably connected to the bottom of the inner wall of the collection box 16. The top of the collection box 16 and the bottom of the workbench 1 are interconnected. The qualified die-cutting materials will be squeezed by the extrusion roller 8 and fall to the top of the rotating roller 17. The die-cutting materials will slide on the top of the rotating roller 17 through the slope of the collection box 16 and be transported to the other end of the collection box 16. Then the staff can reach into the collection box 16 through the grab slot 18 to take out the die-cutting materials collected in the collection box 16, thereby realizing automatic unloading.

[0029] For further information, see Attachment Figure 1As shown, the side walls of the material collecting box 16 away from the workbench 1 are provided with convenient grooves 18 , through which the die-cutting materials in the material collecting box 16 can be easily taken out.

[0030] For further information, see Attachment Figure 1 As shown, a plurality of rotating rollers 19 are rotatably connected inside the workbench 1. The length of the rotating rollers 19 arranged on the top of the collecting box 16 is smaller than the length of the rotating rollers 19 on both sides of the workbench 1. The inconsistent lengths of the rotating rollers 19 allow the telescopic spring 7 to drive the rotating rod 6 and the extrusion roller 8 to extrude and discharge the die-cutting material, making it convenient for the die-cutting material to fall into the collecting box 16. At the same time, it can also support the edge of the material that produces waste die-cutting after cutting.

[0031] Those skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples. Under the concept of the present invention, the technical features in the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.

[0032] The utility model is intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the utility model should be included in the scope of protection of the utility model.

Claims

1. A die-cutting leak detection device, characterized in that: The invention comprises a workbench (1), the top of the workbench (1) is fixedly connected to a support frame (2), a detection device (3) is arranged inside the support frame (2), the detection device (3) is used to detect whether the die-cutting material after cutting has leaks, the detection device (3) comprises a support plate (4), the support plate (4) is fixedly connected between the inner walls of the support frame (2), the bottom of the support plate (4) is fixedly connected to a fixed plate (5), there are two fixed plates (5), the bottom of the support plate (4) is rotatably connected to a rotating rod (6) near the bottom of the side wall of the fixed plate (5), a telescopic spring (7) is fixedly connected between the top of the rotating rod (6) and the bottom of the fixed plate (5), the bottom of the rotating rod (6) is rotatably connected to an extrusion roller (8), the outer wall of the extrusion roller (8) is in contact with the die-cutting material.

2. A die-cutting leak detection device according to claim 1, characterized in that: The detection device also includes a connecting rod (9), the two ends of which are fixedly connected to the side walls of the rotating rod (6), the side walls of the connecting rod (9) are slidably connected to a rotating column (10), the top of the support frame (2) is fixedly connected to a detection lamp (21), the side walls of the support plate (4) are provided with a groove (11), the outer wall of the rotating column (10) is rotatably connected in the groove (11), the top of the support plate (4) is fixedly connected to fixed columns (12) on both sides close to the groove (11), the opposite surfaces of the fixed columns (12) are fixedly connected to positive and negative electrode blocks (13), the outer walls of the positive and negative electrode blocks (13) are in contact with the outer surface of the detection lamp (21), and the top of the rotating column (10) is fixedly connected to a power conductor (22).

3. A die-cutting leak detection device according to claim 2, characterized in that: A sliding block (14) is fixedly connected to one end of the side wall of the connecting rod (9) close to the rotating column (10), and a sliding groove (15) is provided on the outer wall of the rotating column (10), and the sliding block (14) is slidably connected in the sliding groove (15).

4. A die-cutting leak detection device according to claim 1, characterized in that: A material collection box (16) is fixedly connected to the bottom of the workbench (1), and a plurality of rotating rollers (17) are rotatably connected to the bottom of the inner wall of the material collection box (16).

5. A die-cutting leak detection device according to claim 4, characterized in that: The side walls of the material collecting box (16) away from the workbench (1) are provided with grab grooves (18).

6. A die-cutting leak detection device according to claim 4, characterized in that: The top of the material collecting box (16) and the bottom of the workbench (1) are connected to each other.

7. A die-cutting leak detection device according to claim 6, characterized in that: A plurality of rotating rollers (19) are rotatably connected inside the workbench (1), and the length of the rotating rollers (19) arranged on the top of the material collection box (16) is smaller than the length of the rotating rollers (19) on both sides of the workbench (1).

8. A die-cutting leak detection device according to claim 2, characterized in that: The detection lamp (21) is electrically connected to the positive and negative electrode blocks (13).

9. A die-cutting leak detection device according to claim 4, characterized in that: A die-cutting device (20) is provided on the side wall of the support frame (2) close to the detection device (3).