Automatic polyurethane sampling mechanism for carbon fibers
By designing an automatic sampling mechanism for carbon fiber manufacturing, the sample residue and mixing problems caused by difficult replacement of the sampling cylinder is solved, and more efficient sample detection is achieved.
Patent Information
- Application Number
- CN202421615348.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-09
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-09
AI Technical Summary
During the carbon fiber manufacturing process, if the sampling barrel is difficult to replace during the polyurethane sampling process, it is easy to cause sample residue and mixing, affecting the accuracy of the detection.
A polyurethane automatic sampling mechanism for carbon fiber is designed, including supporting base plate, adjustment box, transverse plate and drive motor. The sampling cylinder is easily assembled and replaced by structures such as slots, mounting blocks, clamping pins and locking nuts, and the sampling height and the ability to clamp the sample cup are adjusted through servo motors and threaded rods.
It improves the convenience of replacement of the sampling cylinder, enhances the height adjustment ability of the sampling mechanism and the clamping ability of the sample cup, thereby ensuring the accuracy and reliability of sample detection.
Smart Images

Figure CN222866257U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of polyurethane sampling, in particular to an automatic polyurethane sampling mechanism for carbon fiber. Background Art
[0002] Carbon fiber is a high-strength, high-modulus fiber with a high carbon content. It has excellent mechanical properties and chemical stability. In order to enhance the tensile strength of carbon fiber monofilaments, polyurethane needs to be added during the manufacturing process. Polyurethane is a strong and tough material, so the performance of polyurethane will directly affect the strength of carbon fiber. Therefore, sampling and testing are required during its preparation.
[0003] There is no fixed standard for limiting the number of polyurethane samples, but the representativeness of the sampling needs to be ensured. Generally speaking, sufficient samples need to be taken in experiments or production to ensure the accuracy and reliability of the test results. Therefore, multiple groups of samples are generally required. If the sampling tube is difficult to replace during this process, it is easy for samples to remain in the sampling tube and mix, affecting the accuracy of sample testing. Utility Model Content
[0004] The purpose of the utility model is to provide an automatic polyurethane sampling mechanism for carbon fiber to solve the problem mentioned in the above background technology that generally, it is necessary to sample multiple groups of samples. If the sampling tube is difficult to replace during this process, it is easy to produce a phenomenon of sample residues and mixing in the sampling tube, which affects the accuracy of sample detection.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a polyurethane automatic sampling mechanism for carbon fiber, comprising a supporting base plate, an adjustment box, and a cross plate, a driving motor is installed at the top of the cross plate, position sensors are installed on both sides of the bottom of the cross plate, the output end of the driving motor is connected to a connecting block, an embedding groove is provided inside the connecting block, an insert block is embedded inside the embedding groove, a through groove is provided inside the insert block, a bayonet is inserted inside the through groove, locking nuts are connected to the outer walls on both sides of the bayonet, a connecting plate is fixed to the bottom end of the insert block, a sampling barrel is installed at the bottom end of the connecting plate, a sampling hole is provided at a position near the top of one side of the sampling barrel, a threaded groove is provided inside the bottom end of the sampling barrel, and a threaded column is connected inside the threaded groove.
[0006] Preferably, a conical block is fixed to the bottom end of the threaded column, a threaded connection is formed between the threaded groove and the threaded column, and the position sensors are symmetrically distributed about the central axis of the cross plate.
[0007] Preferably, outer side walls on both sides of the bayonet are fixed with external threads, and a threaded connection is formed between the bayonet and the locking nut.
[0008] Preferably, a servo motor is installed at the top of the regulating box, a guide groove is opened inside one side of the regulating box, a threaded rod is installed inside the regulating box, a threaded block is connected to the outer wall of the threaded rod, and a guide block is fixed to one side of the threaded block.
[0009] Preferably, a threaded connection is formed between the threaded rod and the threaded block, and the outer diameter of the guide block is smaller than the inner diameter of the guide groove.
[0010] Preferably, one side of the guide block is connected to the threaded block, and the other side of the guide block is connected to the cross plate.
[0011] Preferably, a fixing plate is installed on one side of the top end of the supporting base plate, a telescopic rod is connected to one side of the fixing plate, and a clamping plate is connected to one side of the telescopic rod.
[0012] Preferably, the inner wall of the clamping plate is connected to a retaining spring, one side of the retaining spring is connected to an arc-shaped plate, and the inner wall of the arc-shaped plate is connected to a protective pad.
[0013] Compared with the prior art, the utility model has the following beneficial effects: the polyurethane automatic sampling mechanism for carbon fiber not only improves the convenience of replacing the sampling tube, but also improves the height adjustment ability and sample cup clamping ability of the sampling mechanism;
[0014] (1) The embedding groove is opened inside the connection block, and then the connection plate is used to complete the connection and installation between the insertion block and the sampling tube. At this time, when assembling the sampling tube, the insertion block can be inserted into the embedding groove. After the insertion is completed, the through groove is flush with the installation hole on the side of the connection block, and the bayonet is inserted through the installation hole and the through groove. Then, the two ends are threadedly locked with locking nuts. Therefore, the sampling tube can be assembled. When sampling, the sampling tube reaches the inside of the sample cup, and then the material is fed through the sampling hole to the inside of the sampling tube for collection. When taking out the sample, the conical block can be rotated to make the thread column leave the inside of the thread groove. When replacing, the locking nut is disassembled and the bayonet is taken out, and then the insertion block is removed from the inside of the connection block. Then, the sampling tube can be assembled in the same way, thereby improving the overall convenience during the work process;
[0015] (2) The guide block is used to connect the threaded block and the horizontal plate. When the servo motor is working, the threaded rod can be driven to rotate. At this time, the threaded block and the threaded rod cooperate with each other to form a thread path. At this time, the guide block guides along the guide groove, so the height of the horizontal plate can be adjusted. The height adjustment position is monitored by the position sensor, which facilitates the adjustment of the sampling height.
[0016] (3) The fixing plate is installed on one side of the top of the supporting bottom plate, the sampling cup is placed between the fixing plates, and then the telescopic rod is started to drive the clamping plate to move, and the clamping plate is used to clamp the sampling cup. When clamping, the protective pad directly contacts to form a clamping protection, and the retaining spring is correspondingly compressed to form a certain buffer protection, thereby improving the overall sample cup clamping ability during the working process. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the front cross-sectional structure of the connection block of the utility model;
[0019] Figure 3 This is a schematic diagram of the top view structure of the clamping plate of the utility model;
[0020] Figure 4 For the utility model Figure 1 Schematic diagram of the enlarged cross-section structure at point A in the middle.
[0021] In the figure: 1. Support base plate; 2. Adjustment box; 3. Threaded rod; 4. Guide groove; 5. Fixed plate; 6. Telescopic rod; 7. Clamping plate; 8. Sampling tube; 9. Connecting block; 10. Cross plate; 11. Drive motor; 12. Position sensor; 13. Servo motor; 14. Threaded block; 15. Guide block; 16. Insert block; 17. Through groove; 18. Embedded groove; 19. Bayonet pin; 20. Connecting plate; 21. Injection hole; 22. Locking nut; 23. Retaining spring; 24. Arc plate; 25. Protective pad; 26. Threaded groove; 27. Conical block; 28. Threaded column. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-4The utility model provides an embodiment: an automatic sampling mechanism of polyurethane for carbon fiber, comprising a supporting base plate 1, an adjusting box 2, and a transverse plate 10. A driving motor 11 is installed at the top of the transverse plate 10, and position sensors 12 are installed on both sides of the bottom of the transverse plate 10. The output end of the driving motor 11 is connected to a connecting block 9, and an embedding groove 18 is provided inside the connecting block 9. An inserting block 16 is embedded inside the embedding groove 18. A through groove 17 is provided inside the inserting block 16. A bayonet 19 is inserted inside the through groove 17. Locking nuts 22 are connected to the outer walls on both sides of the bayonet 19. A connecting plate 20 is fixed to the bottom end of the inserting block 16. A sampling barrel 8 is installed at the bottom end of the connecting plate 20. A sampling hole 21 is provided at a position near the top of one side of the sampling barrel 8. A threaded groove 26 is provided inside the bottom end of the sampling barrel 8, and a threaded column 28 is connected inside the threaded groove 26.
[0024] A conical block 27 is fixed to the bottom end of the threaded column 28 , and a threaded connection is formed between the threaded groove 26 and the threaded column 28 . The position sensors 12 are symmetrically distributed about the central axis of the cross plate 10 .
[0025] External threads are fixed to the outer side walls of both sides of the bayonet pin 19 , and a threaded connection is formed between the bayonet pin 19 and the locking nut 22 .
[0026] A servo motor 13 is installed at the top of the regulating box 2, a guide groove 4 is opened inside one side of the regulating box 2, a threaded rod 3 is installed inside the regulating box 2, a threaded block 14 is connected to the outer wall of the threaded rod 3, and a guide block 15 is fixed to one side of the threaded block 14.
[0027] A threaded connection is formed between the threaded rod 3 and the threaded block 14 , and the outer diameter of the guide block 15 is smaller than the inner diameter of the guide groove 4 .
[0028] One side of the guide block 15 is connected to the threaded block 14 , and the other side of the guide block 15 is connected to the cross plate 10 .
[0029] A fixing plate 5 is installed on one side of the top end of the supporting base plate 1 , a telescopic rod 6 is connected to one side of the fixing plate 5 , and a clamping plate 7 is connected to one side of the telescopic rod 6 .
[0030] The inner wall of the clamping plate 7 is connected with a clamping spring 23, one side of the clamping spring 23 is connected with an arc plate 24, and the inner wall of the arc plate 24 is connected with a protective pad 25;
[0031] Furthermore, mounting holes are provided inside both sides of the connecting block 9 , so that after the insert block 16 is inserted into the embedding groove 18 , the bayonet 19 is inserted through the mounting holes on both sides of the connecting block 9 and the through groove 17 , and then the locking nut 22 is used for thread locking.
[0032] Working principle: First, when working, place the polyurethane sampling cup between the fixed plates 5, then start the telescopic rod 6 to drive the clamping plate 7 to move, and use the clamping plate 7 to clamp the sampling cup. When clamping, the protective pad 25 directly contacts to form a clamping protection, and then insert the insertion block 16 into the embedded groove 18, let the bayonet 19 pass through the installation hole and the through groove 17, and then use the locking nut 22 to lock the thread at both ends, so as to complete the assembly of the sampling tube 8, and then start the servo motor 13 to drive the threaded rod 3 rotates, at this time, the threaded rod 3 and the threaded block 14 cooperate to drive the cross plate 10 to move, so that the sampling tube 8 reaches the inside of the polyurethane sampling cup, and at this time, the driving motor 11 is started to drive the connecting block 9 and the sampling tube 8 to rotate as a whole, so that the polyurethane sample passes through the sampling hole 21 to reach the inside of the sampling tube 8 for collection, and after the sampling tube 8 leaves the inside of the polyurethane sampling cup, the sampling tube 8 is disassembled and the conical block 27 is rotated to make the threaded column 28 leave the inside of the thread groove 26, so that the sampling is completed from the bottom position of the sampling tube 8.
[0033] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
Claims
1. An automatic sampling mechanism for polyurethane for carbon fiber, comprising a supporting base plate (1), an adjustment box (2), and a transverse plate (10), characterized in that: A driving motor (11) is installed at the top of the horizontal plate (10), and position sensors (12) are installed on both sides of the bottom of the horizontal plate (10). The output end of the driving motor (11) is connected to a connecting block (9), and an embedding groove (18) is provided inside the connecting block (9). An insert block (16) is embedded inside the embedding groove (18), and a through groove (17) is provided inside the insert block (16). A bayonet (19) is inserted inside the through groove (17), and locking nuts (22) are connected to the outer walls on both sides of the bayonet (19). A connecting plate (20) is fixed to the bottom end of the insert block (16), and a sampling barrel (8) is installed at the bottom end of the connecting plate (20). A sampling hole (21) is provided on one side of the sampling barrel (8) near the top, and a threaded groove (26) is provided inside the bottom end of the sampling barrel (8), and a threaded column (28) is connected inside the threaded groove (26).
2. The automatic sampling mechanism of polyurethane for carbon fiber according to claim 1, characterized in that: A conical block (27) is fixed to the bottom end of the threaded column (28), a threaded connection is formed between the threaded groove (26) and the threaded column (28), and the position sensor (12) is symmetrically distributed about the central axis of the cross plate (10).
3. The automatic sampling mechanism of polyurethane for carbon fiber according to claim 1, characterized in that: External threads are fixed to the outer side walls on both sides of the bayonet (19), and a threaded connection is formed between the bayonet (19) and the locking nut (22).
4. The automatic sampling mechanism of polyurethane for carbon fiber according to claim 1, characterized in that: A servo motor (13) is installed at the top of the regulating box (2), a guide groove (4) is provided inside one side of the regulating box (2), a threaded rod (3) is installed inside the regulating box (2), an outer side wall of the threaded rod (3) is connected to a threaded block (14), and a guide block (15) is fixed to one side of the threaded block (14).
5. The automatic sampling mechanism of polyurethane for carbon fiber according to claim 4, characterized in that: A threaded connection is formed between the threaded rod (3) and the threaded block (14), and the outer diameter of the guide block (15) is smaller than the inner diameter of the guide groove (4).
6. The automatic sampling mechanism of polyurethane for carbon fiber according to claim 4, characterized in that: One side of the guide block (15) is connected to the threaded block (14), and the other side of the guide block (15) is connected to the transverse plate (10).
7. The automatic sampling mechanism of polyurethane for carbon fiber according to claim 1, characterized in that: A fixing plate (5) is installed on one side of the top end of the supporting base plate (1), a telescopic rod (6) is connected to one side of the fixing plate (5), and a clamping plate (7) is connected to one side of the telescopic rod (6).
8. The automatic sampling mechanism of polyurethane for carbon fiber according to claim 7, characterized in that: The inner wall of the clamping plate (7) is connected to a clamping spring (23), one side of the clamping spring (23) is connected to an arc-shaped plate (24), and the inner wall of the arc-shaped plate (24) is connected to a protective pad (25).