Combined magnetic ring winding machine
By designing an adjustment device in the magnetic ring wire wrapper, the automatic disk replacement is realized, and the problems of cumbersome and labor consumption in the prior art are solved, and the working efficiency of the equipment and the shortening of downtime are improved.
Patent Information
- Application Number
- CN202421836210.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-31
AI Technical Summary
The existing magnetic ring wire wrapper needs manual operation when replacing the wire tray, resulting in cumbersome steps, high labor consumption, and long downtime, which affects the processing progress.
A combined magnetic ring wire wrapper is designed, and the adjustment device is used to automate the replacement process of the wire disk. The motor drives the screw to drive the placement chamber to slide, achieving rapid replacement of the wire disk.
Through the use of the adjustment device, the efficiency of wire disk replacement is significantly improved, labor consumption is reduced, downtime is shortened, and the working efficiency of the overall equipment is improved.
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Figure CN222867444U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of magnetic ring winding machines, in particular to a combined magnetic ring winding machine. Background Art
[0002] A magnetic ring winding machine is a device specially used to wind wire around a magnetic ring or core. The magnetic ring wire is usually insulated copper wire or other conductive materials, which is used to manufacture inductors or other electronic components.
[0003] The utility model with announcement number CN201720495933.1 discloses a multifunctional magnetic ring winding machine, and the key points of its technical solution are: including a handle, a coil and a first traction wheel, a cover body is arranged below the handle, and a rotating shaft is connected to the cover body, a coil fixing block is arranged below the coil, and a groove is inlaid on the coil fixing block, a second traction wheel is installed on the right side of the first traction wheel, and a traction machine is fixed to the right side of the second traction wheel, a winding block is arranged on the right side of the traction machine, and a motor is arranged behind the winding block, and a battery is installed below the motor. The multifunctional magnetic ring winding machine has a relatively simple structure, is relatively convenient to operate, and has relatively powerful functions. It is provided with a first traction wheel and a second traction wheel, which can make the line have a certain tension and tighten the line, so that the winding can be more tightly wound and will not be loose, thereby ensuring the quality of the winding, and the battery can be charged, and the winding can also be carried out in the case of power outage.
[0004] With respect to the above-mentioned related contents, the following technical defects exist: a wire drum is installed on the supporting device of the magnetic ring winding machine, and the wire on the wire drum can be used to wind the magnetic ring through the magnetic ring winding machine. However, after the wire on the wire drum is consumed, when a new wire drum with wire wrapped around it needs to be replaced, it needs to be replaced manually. The worker needs to use an assembly rod to first connect the assembly rod to one end of the supporting device, and then connect it to the inner wall of the wire drum through the assembly rod, and finally pass the assembly rod through the inner wall of the wire drum and connect the assembly rod to the other end of the supporting device to complete the replacement of the wire drum. However, the wire drum with the wire wrapped around it is heavy, and when aligning the assembly rod with the inner wall of the wire drum, a worker cannot complete it alone, resulting in the need for two workers to cooperate to complete the replacement of the wire drum. This also results in the steps for replacing the wire drum being more cumbersome, and the manpower consumption is also higher, and the time spent is longer, which leads to a longer downtime of the entire combined magnetic ring winding machine, affecting the processing progress of the combined magnetic ring winding machine.
[0005] Therefore, we propose a combined magnetic ring winding machine. Utility Model Content
[0006] A technical problem to be solved by the present application is that when the winding wire on the wire reel is consumed and needs to be replaced with a new wire reel with the winding wire, it needs to be replaced manually. The worker needs to use an assembly rod to first connect the assembly rod to one end of the support device, then connect it to the inner wall of the wire reel through the assembly rod, and finally pass the assembly rod through the inner wall of the wire reel and connect the assembly rod to the other end of the support device to complete the replacement of the wire reel. However, the wire reel with the winding wire is heavy, and a worker cannot align the assembly rod with the inner wall of the wire reel alone, resulting in two workers working together to complete the replacement of the wire reel. This also results in the steps for replacing the wire reel being more cumbersome, and the manpower consumption is also higher, and the time spent is longer, which leads to a longer downtime of the entire combined magnetic ring winding machine, affecting the processing progress of the combined magnetic ring winding machine.
[0007] To solve the above technical problems, an embodiment of the present application provides a combined magnetic ring winding machine, comprising a combined magnetic ring winding machine body, a supporting device is installed on the upper surface of the combined magnetic ring winding machine body, a wire drum is installed on the inner wall of the supporting device, a wire winding device is installed on one side of the combined magnetic ring winding machine body, a regulating device is installed on one side of the combined magnetic ring winding machine body, an adjusting device is provided on the side of the combined magnetic ring winding machine body close to the supporting device, the adjusting device comprises a bottom plate, the bottom plate is fixedly connected to the combined magnetic ring winding machine body, the supporting device is fixedly connected to the bottom plate, a motor is fixedly connected to the side of the bottom plate away from the combined magnetic ring winding machine body, a screw is fixedly connected to the output end of the motor, a connecting plate is threadedly connected to the arc surface of the screw, a placement bin is fixedly connected to one side of the connecting plate, the inner wall of the placement bin is slidably connected to the wire drum, and both sides of the placement bin are fixedly connected to connecting blocks, the inner wall of the connecting block slides through a limit rod, and one end of the limit rod is fixedly connected to the bottom plate.
[0008] The effects achieved by the above components are as follows: a wire reel is installed on the supporting device, the wire on the wire reel is connected to the wire winding device through the combined magnetic ring winding machine body, the regulating device installed on the combined magnetic ring winding machine body is started, and the wire winding device is started by the regulating device, so that the magnetic ring can be wound by the wire winding device. However, when the wire on the wire reel is consumed and a new wire reel with the wire wound on it needs to be replaced, it needs to be replaced manually. The worker needs to use an assembly rod to first connect the assembly rod to one end of the supporting device, and then connect the assembly rod to the inner wall of the wire reel through the assembly rod, and finally pass the assembly rod through the inner wall of the wire reel, and connect the assembly rod to the other end of the supporting device. The ends need to be connected to complete the replacement of the wire reel, but the wire reel with the winding wire is heavy, and a single worker cannot complete the alignment of the assembly rod with the inner wall of the wire reel, resulting in the need for two workers to cooperate to complete the replacement of the wire reel. This also leads to the cumbersome steps when replacing the wire reel, and the manpower consumption is also high, and the time is long, which leads to the prolonged downtime of the entire combined magnetic ring winding machine body, affecting the processing efficiency of the combined magnetic ring winding machine body. At this time, the wire reel can be replaced by the adjusting device, so that the efficiency of replacing the wire reel can be improved through the adjusting device, the labor consumption can be reduced, and the working efficiency of the combined magnetic ring winding machine body can be improved.
[0009] In some embodiments, support plates are fixedly connected on both sides of the support device, an electric push rod is fixedly connected to the side of the support plate away from the wire drum, a rotating rod is fixedly connected to the output end of the electric push rod, and both rotating rods are movably connected to the inner wall of the wire drum.
[0010] In some embodiments, an end of the arc surface of the limiting rod away from the bottom plate is fixedly connected to a connecting ring, and the connecting ring is in a circular ring shape.
[0011] The effect achieved by the above components is that when the limit rod comes into contact with the connecting block driven by the motor, the connecting ring installed on the limit rod can prevent the limit rod from directly contacting the connecting block, thereby avoiding damage when the two come into contact.
[0012] In some embodiments, the ends of the two rotating rods close to each other are fixedly connected to guide blocks, and the cross-section of the guide blocks is arc-shaped.
[0013] The effect achieved by the above components is that when the rotating rod contacts the inner wall of the wire drum driven by the electric push rod, the guide block installed on the rotating rod can increase the connection speed between the rotating rod and the wire drum, and improve the connection efficiency between the rotating rod and the wire drum.
[0014] In some embodiments, the limiting rod is a titanium alloy rod.
[0015] The effect achieved by the above components is that the surface of the rod body of the limit rod made of titanium alloy is relatively hard, which also makes it difficult for the surface of the rod body of the limit rod made of titanium alloy to deform when used for a long time, and the service life is longer.
[0016] In some embodiments, an auxiliary device is provided at one end of the combined magnetic ring winding machine body, and the auxiliary device includes a load-bearing plate, which is fixedly connected to the combined magnetic ring winding machine body, and a fixed block is fixedly connected to the side of the load-bearing plate away from the combined magnetic ring winding machine body, and a positioning rod is slidably penetrated through the inner wall of the fixed block, and the arc surface of the positioning rod is sleeved with a spring, and the two ends of the spring are respectively fixedly connected to the positioning rod and the fixed block, and the arc surface of the positioning rod is slidably connected to two assembly blocks, and the two assembly blocks are fixedly connected to the same storage bin on the side away from the combined magnetic ring winding machine body, and handles are rotatably connected on both sides of the storage bin, and a plurality of partitions are fixedly connected to the inner wall of the storage bin, and the plurality of partitions are evenly distributed on the inner wall of the storage bin.
[0017] The effect achieved by the above components is: the magnetic rings processed by the combined magnetic ring winding machine body can be centrally stored through auxiliary devices. After a certain number of magnetic rings are stored, the magnetic rings can be transported through auxiliary devices, thereby improving the efficiency of transporting the magnetic rings.
[0018] In some embodiments, the arc surface of the positioning rod is rotatably connected to a pull ring.
[0019] The effect achieved by the above components is that when the positioning rod needs to be moved, the positioning rod can be moved through the pull ring installed on the positioning rod, so that the speed of moving the positioning rod can be increased through the pull ring.
[0020] In some embodiments, the cross-section of the placement bin is arc-shaped.
[0021] The utility model has at least the following beneficial effects: by arranging an adjusting device, when the wire reel on the combined magnetic ring winding machine needs to be replaced, the wire reel can be replaced through the adjusting device, and the speed of replacing the wire reel can be increased by the adjusting device, so that the downtime of the entire combined magnetic ring winding machine can be reduced by quickly replacing the wire reel, so that the combined magnetic ring winding machine can be put into operation quickly, and the production efficiency of the entire combined magnetic ring winding machine can be improved.
[0022] By setting up an auxiliary device, after the magnetic rings are processed by the combined magnetic ring winding machine, the processed magnetic rings can be placed in the auxiliary device, so that the magnetic rings can be transported by the auxiliary device. The auxiliary device can increase the speed of transporting the processed magnetic rings and increase the quantity of transportation, thereby reducing the workload of workers. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0024] Figure 2 It is a structural schematic diagram of the regulating device of the utility model;
[0025] Figure 3 It is a partial structural schematic diagram of the regulating device of the utility model;
[0026] Figure 4 This is a schematic diagram of the auxiliary device structure of the utility model.
[0027] In the figure: 1. main body of combined magnetic ring winding machine; 2. adjusting device; 201. bottom plate; 202. motor; 203. screw rod; 204. connecting plate; 205. storage bin; 206. limit rod; 207. support plate; 208. electric push rod; 209. rotating rod; 210. connecting ring; 211. guide block; 212. connecting block; 3. auxiliary device; 31. load-bearing plate; 32. fixing block; 33. positioning rod; 34. spring; 35. assembly block; 36. storage bin; 37. handle; 38. partition; 39. pull ring; 4. winding device; 5. supporting device; 6. wire drum; 7. regulating device. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] For example, see Figure 1-4 The utility model provides a technical solution: a combined magnetic ring winding machine, comprising a combined magnetic ring winding machine body 1, a supporting device 5 is installed on the upper surface of the combined magnetic ring winding machine body 1, a wire drum 6 is installed on the inner wall of the supporting device 5, a winding device 4 is installed on one side of the combined magnetic ring winding machine body 1, a regulating device 7 is installed on one side of the combined magnetic ring winding machine body 1, an adjusting device 2 is provided on the side of the combined magnetic ring winding machine body 1 close to the supporting device 5, and an auxiliary device 3 is provided at one end of the combined magnetic ring winding machine body 1.
[0030] The specific settings and functions of the adjustment device 2 and the auxiliary device 3 are described in detail below.
[0031] Reference Figure 2 and Figure 3As shown, in this embodiment: the adjusting device 2 includes a bottom plate 201, the bottom plate 201 is fixedly connected to the combined magnetic ring winding machine body 1, the supporting device 5 is fixedly connected to the bottom plate 201, the bottom plate 201 is fixedly connected to a motor 202 on the side away from the combined magnetic ring winding machine body 1, the output end of the motor 202 is fixedly connected to a screw 203, the arc surface of the screw 203 is threadedly connected to a connecting plate 204, one side of the connecting plate 204 is fixedly connected to a placement bin 205, the inner wall of the placement bin 205 is slidably connected to the wire drum 6, both sides of the placement bin 205 are fixedly connected to a connecting block 212, the inner wall of the connecting block 212 slides through a limit rod 206, one end of the limit rod 206 is fixedly connected to the bottom plate 201, and the supporting device 5 is installed. There is a wire reel 6, the winding wire on the wire reel 6 is connected with the winding device 4 through the combined magnetic ring winding machine body 1, the regulating device 7 installed on the combined magnetic ring winding machine body 1 is started, and the winding device 4 is started by the regulating device 7, so that the magnetic ring can be wound by the winding device 4, but after the winding wire on the wire reel 6 is consumed, when a new wire reel 6 with winding wire needs to be replaced, it needs to be replaced manually. The worker needs to use an assembly rod to first connect the assembly rod to one end of the supporting device 5, and then connect it to the inner wall of the wire reel 6 through the assembly rod, and finally pass the assembly rod through the inner wall of the wire reel 6, and connect the assembly rod to the other end of the supporting device 5 to complete the replacement of the wire reel 6, but the wire reel 6 with winding wire needs to be replaced manually. The weight is heavy, and a single worker cannot complete the alignment of the assembly rod with the inner wall of the wire drum 6, resulting in that two workers are required to cooperate to complete the replacement of the wire drum 6. This also results in the steps of replacing the wire drum 6 being more cumbersome, and the manpower consumption is also high, and the time cost is long, which leads to the prolonged downtime of the entire combined magnetic ring winding machine body 1, affecting the processing efficiency of the combined magnetic ring winding machine body 1. At this time, the wire drum 6 can be replaced by the adjusting device 2, so that the efficiency of replacing the wire drum 6 can be improved by the adjusting device 2, the labor consumption can be reduced, and the working efficiency of the combined magnetic ring winding machine body 1 can be improved. Both sides of the support device 5 are fixedly connected with support plates 207, and the side of the support plate 207 away from the wire drum 6 is fixedly connected with an electric push Rod 208, the output end of the electric push rod 208 is fixedly connected with a rotating rod 209, and the two rotating rods 209 are movably connected to the inner wall of the wire drum 6. The arc surface of the limit rod 206 is fixedly connected to the end away from the bottom plate 201 with a connecting ring 210, and the connecting ring 210 is annular. When the limit rod 206 contacts the connecting block 212 driven by the motor 202, the connecting ring 210 installed on the limit rod 206 can prevent the limit rod 206 from directly contacting the connecting block 212, thereby preventing damage when the two are in contact. The ends of the two rotating rods 209 close to each other are fixedly connected with a guide block 211, and the cross-section of the guide block 211 is arc-shaped. When the rotating rod 209 contacts the inner wall of the wire drum 6 driven by the electric push rod 208,The guide block 211 installed on the rotating rod 209 can increase the connection speed between the rotating rod 209 and the wire drum 6, and improve the connection efficiency between the rotating rod 209 and the wire drum 6. The limit rod 206 is a titanium alloy rod. The surface of the limit rod 206 made of titanium alloy is relatively hard, which also makes it difficult for the surface of the limit rod 206 made of titanium alloy to deform when used for a long time, and has a longer service life.
[0032] Reference Figure 4 As shown, specifically, the auxiliary device 3 includes a load-bearing plate 31, the load-bearing plate 31 is fixedly connected to the combined magnetic ring winding machine body 1, and a fixed block 32 is fixedly connected to the side of the load-bearing plate 31 away from the combined magnetic ring winding machine body 1, and a positioning rod 33 is slidably penetrated through the inner wall of the fixed block 32, and the arc surface of the positioning rod 33 is sleeved with a spring 34, and the two ends of the spring 34 are respectively fixedly connected to the positioning rod 33 and the fixed block 32, and the arc surface of the positioning rod 33 is slidably connected to two assembly blocks 35, and the two assembly blocks 35 are away from the assembly One side of the combined magnetic ring winding machine body 1 is fixedly connected to the same storage bin 36, and both sides of the storage bin 36 are rotatably connected to handles 37. The inner wall of the storage bin 36 is fixedly connected to a plurality of partitions 38, and the plurality of partitions 38 are evenly distributed in the inner wall of the storage bin 36. The magnetic rings processed by the combined magnetic ring winding machine body 1 can be centrally stored by the auxiliary device 3. After a certain number of magnetic rings are stored, the auxiliary device 3 can be used to transport the magnetic rings, thereby improving the efficiency of transporting the magnetic rings.
[0033] In the second embodiment, the arc surface of the positioning rod 33 is rotatably connected with a pull ring 39. When the positioning rod 33 needs to be moved, the positioning rod 33 can be moved by the pull ring 39 installed on the positioning rod 33, so that the speed of moving the positioning rod 33 can be increased by the pull ring 39, and the cross-section of the placement bin 205 is arc-shaped.
[0034] When the wire drum 6 needs to be replaced, the new wire drum 6 is placed in the placement bin 205. At this time, the motor 202 installed on the bottom plate 201 can be used. The movement of the motor 202 will drive the screw rod 203 to rotate through the output end. The rotation of the screw rod 203 will drive the placement bin 205 to move through the connecting plate 204. The movement of the placement bin 205 will slide along the direction of the limit rod 206 through the connecting blocks 212 on both sides. The placement bin 205 will move to the side away from the bottom plate 201. After moving to the specified position, the movement of the motor 202 can be stopped. At this time, the electric push rod 208 installed on the support plate 207 can be started. The movement of the electric push rod 208 will drive the rotating rod 209 to move toward the inner wall of the wire drum 6 through the output end, so that the wire drum 6 can be connected to the wire drum 6 through the rotating rod 209 to install the wire drum 6 on the supporting device 5. At this time, the placement bin 205 can be driven by the motor 202 to move in the direction of the bottom plate 201, and the replacement of the wire drum 6 can be completed.
[0035] When the processed magnetic rings need to be stored, they can be placed in the storage bin 36. The partition 38 divides the storage bin 36 into several spaces to facilitate workers to count the processed magnetic rings. After a certain number of magnetic rings are stored, the positioning rod 33 is pulled in the fixed block 32. The movement of the positioning rod 33 will drive the spring 34 to stretch, and the positioning rod 33 will be pulled out of the two assembly blocks 35. At this time, the fixing effect of the storage bin 36 can be released. At this time, the storage bin 36 can be moved by the handle 37, so that the processed magnetic rings can be transported in a centralized manner through the storage bin 36.
[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A combined magnetic ring winding machine, comprising a combined magnetic ring winding machine body (1), a supporting device (5) is installed on the upper surface of the combined magnetic ring winding machine body (1), a wire drum (6) is installed on the inner wall of the supporting device (5), a winding device (4) is installed on one side of the combined magnetic ring winding machine body (1), and a regulating device (7) is installed on one side of the combined magnetic ring winding machine body (1), characterized in that: The combined magnetic ring winding machine body (1) is provided with an adjustment device (2) on a side close to the support device (5), the adjustment device (2) comprising a bottom plate (201), the bottom plate (201) being fixedly connected to the combined magnetic ring winding machine body (1), the support device (5) being fixedly connected to the bottom plate (201), the bottom plate (201) being fixedly connected to a motor (202) on a side away from the combined magnetic ring winding machine body (1), the output end of the motor (202) being fixedly connected to a screw (203), the arc surface of the screw rod (203) is threadedly connected to a connecting plate (204), one side of the connecting plate (204) is fixedly connected to a placement bin (205), the inner wall of the placement bin (205) is slidably connected to the wire drum (6), both sides of the placement bin (205) are fixedly connected to connecting blocks (212), the inner wall of the connecting block (212) slides through a limiting rod (206), and one end of the limiting rod (206) is fixedly connected to the bottom plate (201).
2. A combined magnetic ring winding machine according to claim 1, characterized in that: Both sides of the support device (5) are fixedly connected to support plates (207), the side of the support plate (207) away from the wire drum (6) is fixedly connected to an electric push rod (208), the output end of the electric push rod (208) is fixedly connected to a rotating rod (209), and the two rotating rods (209) are movably connected to the inner wall of the wire drum (6).
3. A combined magnetic ring winding machine according to claim 1, characterized in that: One end of the arc surface of the limiting rod (206) away from the bottom plate (201) is fixedly connected to a connecting ring (210), and the connecting ring (210) is in a circular ring shape.
4. A combined magnetic ring winding machine according to claim 2, characterized in that: One end of the two rotating rods (209) close to each other is fixedly connected to a guide block (211), and the cross section of the guide block (211) is arc-shaped.
5. The combined magnetic ring winding machine according to claim 1, characterized in that: The limiting rod (206) is a titanium alloy rod.
6. A combined magnetic ring winding machine according to claim 1, characterized in that: An auxiliary device (3) is provided at one end of the combined magnetic ring winding machine body (1), and the auxiliary device (3) comprises a load-bearing plate (31), and the load-bearing plate (31) is fixedly connected to the combined magnetic ring winding machine body (1); a fixed block (32) is fixedly connected to the side of the load-bearing plate (31) away from the combined magnetic ring winding machine body (1); a positioning rod (33) is slidably penetrated through the inner wall of the fixing block (32); a spring (34) is sleeved on the arc surface of the positioning rod (33), and the two ends of the spring (34) are respectively The two assembling blocks (35) are respectively fixedly connected to the positioning rod (33) and the fixing block (32); the arc surface of the positioning rod (33) is slidably connected to two assembly blocks (35); the two assembly blocks (35) are fixedly connected to the same storage bin (36) on one side away from the combined magnetic ring winding machine body (1); handles (37) are rotatably connected to both sides of the storage bin (36); a plurality of partitions (38) are fixedly connected to the inner wall of the storage bin (36); and the plurality of partitions (38) are evenly distributed on the inner wall of the storage bin (36).
7. A combined magnetic ring winding machine according to claim 6, characterized in that: The arc surface of the positioning rod (33) is rotatably connected with a pull ring (39).
8. The combined magnetic ring winding machine according to claim 1, characterized in that: The cross section of the storage bin (205) is arc-shaped.
Citation Information
Patent Citations
Multi -functional magnetic ring winding machine
CN206697350U