Roller motor magnet easy to assemble
By designing the drum motor magnets with support mechanisms and lift mechanisms, the problems of high thresholds and damage risks during the installation of the stator of the permanent magnet electric drum motor are solved, and a convenient and safe stator installation process is achieved.
Patent Information
- Application Number
- CN202421844015.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-08-01
AI Technical Summary
The stator installation process of existing permanent magnet electric drum motors requires external lifting equipment, with high thresholds and prone to stator damage.
A drum motor magnet including a support mechanism and a lifting mechanism is designed. The support mechanism realizes movement of the stator shaft through a screw and a handwheel. The lifting mechanism uses a lifting slope and a support wheel to simplify the stator installation process.
The motor stator can be installed without external lifting equipment, which is convenient to operate, has a low installation threshold, and improves installation safety and convenience.
Smart Images

Figure CN222868746U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of permanent magnet electric rollers, in particular to a roller motor magnet that is easy to assemble. Background Art
[0002] Permanent magnet electric roller is a conveying equipment driven by a permanent magnet motor. It integrates the motor, reducer and roller together. It has the characteristics of compact structure, high efficiency and low noise. Due to the use of permanent magnet materials, energy consumption and maintenance requirements are reduced. It is suitable for various conveying systems, such as mines, ports, food processing and other fields.
[0003] A Chinese patent discloses a permanent magnet electric drum motor assembly device (Announcement No.: CN212785115U). When the device needs to assemble the stator and the rotor together, the rotor is first fixed to the connection hole of the fixed seat plate according to the specifications, and then the guide head is installed at the bottom of the stator shaft. The upper top plate of the guide head and the bottom of the stator shaft are first positioned with stoppers, and then fixed with bolts. Finally, the stator is lifted by pulling the lifting ring, and the lower bottom plate of the guide head is aligned with the guide cylinder and moved downward in the vertical direction until the installation is completed. The device has the following defects:
[0004] Although the above device effectively ensures that the magnetic pull in the circumferential direction between the stator and the rotor is uniform and consistent, and prevents bumps or scratches between the stator and the rotor during assembly, when installing the motor stator, an external lifting device is required to connect the lifting ring and install the motor stator from top to bottom. Not only is the installation requirement threshold high, but other parts of the motor may be accidentally touched when the motor stator is lifted, which will still cause damage to the motor stator. Utility Model Content
[0005] The technical problems to be solved by the utility model are as follows: when installing the motor stator, an external lifting device is required to connect the lifting ring and install the motor stator from top to bottom. Not only is the installation requirement threshold high, but other parts of the motor may be accidentally touched when the motor stator is lifted, which will still cause damage to the motor stator.
[0006] The purpose of the utility model can be achieved through the following technical solutions:
[0007] A drum motor magnet with simple assembly includes a support mechanism, a lifting mechanism is arranged at the lower end of the support mechanism, the support mechanism includes a motor rotor, and the lifting mechanism includes a motor stator;
[0008] Also includes:
[0009] The support mechanism also includes a motor base, a mounting groove is provided in the middle of the bottom of the motor base, a limited bearing is fixedly connected to the inner wall of the motor base and located at the lower end of the mounting groove, and a clamping wheel is slidably connected to the inner wall of the motor base and located at the upper end of the mounting groove, and two clamping wheels are provided in total, and the clamping wheels are symmetrically arranged on both sides of the mounting groove;
[0010] One end of the two clamping wheels extends into the interior of the mounting groove, and the other side of the clamping wheel is fixedly connected to a spring, and the side edge of the spring is fixedly mounted to the inner wall of the motor base;
[0011] Wherein, the front side of the motor base and the two sides of the installation groove are provided with plug holes.
[0012] As a further solution of the utility model: the inner walls of the two insertion holes are both plugged with insertion shafts, and the outer sides of the two insertion shafts are commonly fixedly installed with a lifting slope, and the back side of the lifting slope is against the motor base.
[0013] As a further solution of the utility model: a fixed seat plate is fixedly installed on the top of the motor base, the top of the fixed seat plate is installed with the motor rotor by bolts, the middle part of the fixed seat plate is hollowed out, and the motor base is fixedly connected with a guide rail below the hollowed-out part of the fixed seat plate, and the guide rail is consistent with the length direction of the motor base.
[0014] As a further solution of the utility model: a screw is inserted into the inner wall of the installation groove, and a clamping groove is opened on the side of the screw located inside the installation groove. The inner side of the clamping groove is respectively abutted against two clamping wheels, and the bottom end surface of the screw is rotatably connected to the inner side of the limit bearing.
[0015] As a further solution of the utility model: the top end of the screw rod extends vertically upward, the length direction of the screw rod is consistent with the length direction of the guide rail, the top end of the screw rod extends above the motor rotor, and the top end of the screw rod is fixedly connected to a hand wheel.
[0016] As a further solution of the utility model: the lifting mechanism also includes a stator shaft, the side of the stator shaft is installed with the motor stator, an internal threaded hole is opened in the middle of the inner wall of the stator shaft, the bottom surface of the stator shaft is fixedly connected with a lower base plate, the inner wall of the lower base plate is opened below the internal threaded hole, and the inner wall of the lower base plate is rotatably connected with support wheels on both sides of the opening.
[0017] As a further solution of the utility model: the inner wall of the internal threaded hole is threadedly sleeved with the surface of the screw, the top of the side of the lower base plate is fixedly connected to the fixed seat plate by bolts, the side of the support wheel is slidably connected to the outer surface of the lifting slope, and the back of the lower base plate is slidably connected to the inner side of the guide rail.
[0018] Beneficial effects of the utility model:
[0019] (1) When installing the motor stator, the utility model does not need to use external lifting equipment. After pushing the motor stator into the motor base, a screw is inserted into the inside of the stator shaft. The screw can pass through the stator shaft and connect to the installation groove in the motor base. Then, by rotating the hand wheel on the top of the screw, the stator shaft and the electronic stator can be driven to move to the inside of the motor rotor. The operation is convenient and the installation threshold is low.
[0020] (2) A lifting ramp can be installed on the outside of the motor base, and the lower base plate at the bottom of the stator shaft is connected to the support wheel. After the lifting ramp is installed, the lower base plate and the upper motor stator can be quickly moved into the motor base with the help of the support wheel, thereby improving the safety and convenience of the motor stator installation. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The utility model is further described below in conjunction with the accompanying drawings.
[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0023] Figure 2 This is a schematic diagram of the rear view structure of the lifting slope in the utility model;
[0024] Figure 3 It is a schematic diagram of the internal structure of the fixed seat plate in the utility model;
[0025] Figure 4 It is a schematic diagram of the structure after the screw rod is installed in the utility model;
[0026] Figure 5 yes Figure 4 A schematic diagram of the enlarged structure of region A;
[0027] Figure 6 It is a cross-sectional structural schematic diagram of the lifting mechanism in the utility model.
[0028] In the figure: 1. Support mechanism; 101. Motor base; 102. Socket; 103. Lifting slope; 104. Insert shaft; 105. Mounting groove; 106. Limit bearing; 107. Clamping wheel; 108. Spring; 109. Fixed seat plate; 110. Guide rail; 111. Motor rotor; 112. Screw; 113. Hand wheel; 114. Clamping groove; 2. Lifting mechanism; 201. Stator shaft; 202. Internal threaded hole; 203. Motor stator; 204. Lower base plate; 205. Through port; 206. Support wheel. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] like Figure 1-6 As shown, a simple assembly drum motor magnet includes a support mechanism 1, a lifting mechanism 2 is arranged at the lower end of the support mechanism 1, the support mechanism 1 includes a motor rotor 111, and the lifting mechanism 2 includes a motor stator 203; the support mechanism 1 also includes a motor base 101, a mounting groove 105 is opened in the middle of the bottom of the motor base 101, a limited bearing 106 is fixedly connected to the inner wall of the motor base 101 and located at the lower end of the mounting groove 105, and a clamping wheel 107 is slidably connected to the inner wall of the motor base 101 and located at the upper end of the mounting groove 105, and the clamping wheel 107 is provided with two , and the clamping wheels 107 are symmetrically arranged on both sides of the installation groove 105; wherein, one end of the two clamping wheels 107 extends into the interior of the installation groove 105, and the other side of the clamping wheel 107 is fixedly connected with a spring 108, and the side of the spring 108 is fixedly installed with the inner wall of the motor base 101; wherein, the front of the motor base 101 and the two sides of the installation groove 105 are also provided with a plug hole 102, and the inner walls of the two plug holes 102 are both plugged with a plug shaft 104, and the outer sides of the two plug shafts 104 are jointly fixedly installed with a lifting slope 103, and the back of the lifting slope 103 is against the motor base 101, such as Figure 1-Figure 3 As shown, the insertion shaft 104 on the back of the lifting slope 103 is inserted into the inside of the insertion hole 102, thereby positioning and connecting the lifting slope 103 and the motor base 101;
[0031] A fixed seat plate 109 is fixedly installed on the top of the motor base 101. The top of the fixed seat plate 109 is installed with the motor rotor 111 by bolts. The middle of the fixed seat plate 109 is hollowed out. The motor base 101 is fixedly connected to a guide rail 110 below the hollowed-out portion of the fixed seat plate 109. The guide rail 110 is consistent with the length direction of the motor base 101. Figure 3-Figure 4 As shown, after the back side of the lower base plate 204 is inserted into the guide rail 110, the lower base plate 204 can only move along the length direction of the guide rail 110;
[0032] A screw rod 112 is inserted into the inner wall of the installation groove 105. A clamping groove 114 is opened on the side of the screw rod 112 located inside the installation groove 105. The inner sides of the clamping groove 114 are respectively against the two clamping wheels 107. The bottom end surface of the screw rod 112 is rotatably connected to the inner side of the limit bearing 106. The top end of the screw rod 112 extends vertically upward. The length direction of the screw rod 112 is consistent with the length direction of the guide rail 110. The top end of the screw rod 112 extends to the top of the motor rotor 111, and the top end of the screw rod 112 is fixedly connected to the hand wheel 113. Figure 5 As shown, the spring 108 pushes the clamping wheel 107 into the clamping groove 114, thereby preventing the screw from moving up and down;
[0033] The lifting mechanism 2 also includes a stator shaft 201, the side of the stator shaft 201 is installed with the motor stator 203, an internal thread hole 202 is opened in the middle of the inner wall of the stator shaft 201, a lower base plate 204 is fixedly connected to the bottom surface of the stator shaft 201, a through hole 205 is opened on the inner wall of the lower base plate 204 and located below the internal thread hole 202, and support wheels 206 are rotatably connected to the inner wall of the lower base plate 204 and located on both sides of the through hole 205, such as Figure 6 As shown, the support wheels 206 prevent the bottom surface of the lower bottom plate 204 from being worn;
[0034] The inner wall of the internal threaded hole 202 is threadedly sleeved with the surface of the screw rod 112, the side top of the lower base plate 204 is fixedly connected to the fixed seat plate 109 by bolts, the side of the support wheel 206 is slidably connected to the outer surface of the lifting slope 103, and the back of the lower base plate 204 is slidably connected to the inner side of the guide rail 110. Figure 3 As shown, a protrusion is provided on the back of the lower base plate 204 corresponding to the guide rail 110 , and the protrusion is convenient for positioning with the guide rail 110 .
[0035] The working principle of this utility model:
[0036] The motor rotor 111 can be pre-installed and fixed to the top of the fixed seat plate 109 by bolts. When installing the motor stator 203, first align the plug shaft 104 on the back of the lifting slope 103 and insert it into the socket 102, then push the lower base plate 204, and climb it along the lifting slope 103 to the inside of the motor base 101 with the help of the support wheels 206. The back side of the lower base plate 204 is aligned and snapped into the inside of the guide rail 110 to complete the positioning of the lower base plate 204 and the upper motor stator 203, and then the lifting slope 103 and the fixed seat plate 109 are removed.
[0037] Secondly, after passing the end of the screw 112 with the clamping groove 114 through the motor rotor 111, it is screwed into the internal threaded hole 202, and finally inserted into the installation groove 105, pushing the clamping wheels 107 on both sides, and the bottom end of the screw 112 is inserted into the limit bearing 106. After loosening the clamping wheel 107, the spring 108 pushes the clamping wheel 107 into the clamping groove 114. At this time, the bottom end of the screw 112 is limited in the installation groove 105, and the screw 112 cannot move up and down. At this time, the hand wheel 113 is rotated, and the surface thread of the screw rod 112 pushes the internal thread hole 202, driving the stator shaft 201 and the lower base plate 204 to move upward along the guide rail 110 until the lower base plate 204 contacts the bottom surface of the fixed seat plate 109, and then the lower base plate 204 is fixed to the fixed seat plate 109 by bolts. Finally, the clamping wheel 107 is pushed again to separate from the clamping groove 114, and the screw rod 112 is gradually screwed upward out of the internal thread hole 202 by rotating the hand wheel 113.
[0038] The above is a detailed description of an embodiment of the utility model, but the content is only a preferred embodiment of the utility model and cannot be considered to limit the scope of implementation of the utility model. All equivalent changes and improvements made within the scope of application of the utility model should still fall within the scope of the patent coverage of the utility model.
Claims
1. A drum motor magnet with simple assembly, comprising a support mechanism (1), a lifting mechanism (2) being arranged at the lower end of the support mechanism (1), the support mechanism (1) comprising a motor rotor (111), and the lifting mechanism (2) comprising a motor stator (203); It is characterized in that Also includes: The support mechanism (1) further comprises a motor base (101), a mounting groove (105) is provided in the middle of the bottom of the motor base (101), a limit bearing (106) is fixedly connected to the inner wall of the motor base (101) and located at the lower end of the mounting groove (105), and a clamping wheel (107) is slidably connected to the inner wall of the motor base (101) and located at the upper end of the mounting groove (105), and two clamping wheels (107) are provided in total, and the clamping wheels (107) are symmetrically arranged on both sides of the mounting groove (105); One end of the two clamping wheels (107) extends into the interior of the mounting groove (105), and the other side of the clamping wheel (107) is fixedly connected to a spring (108), and the side edge of the spring (108) is fixedly mounted on the inner wall of the motor base (101); Wherein, the front side of the motor base (101) and the two sides of the installation groove (105) are provided with insertion holes (102).
2. A drum motor magnet with simple assembly according to claim 1, characterized in that: The inner walls of the two insertion holes (102) are both plugged with an insertion shaft (104), and the outer sides of the two insertion shafts (104) are commonly fixedly mounted with a lifting slope (103), and the back side of the lifting slope (103) abuts against the motor base (101).
3. A drum motor magnet with simple assembly according to claim 1, characterized in that: A fixed seat plate (109) is fixedly mounted on the top of the motor base (101); the top of the fixed seat plate (109) is mounted on the motor rotor (111) by bolts; the middle of the fixed seat plate (109) is hollowed out; a guide rail (110) is fixedly connected to the motor base (101) below the hollowed-out portion of the fixed seat plate (109); and the guide rail (110) is consistent in length direction with the motor base (101).
4. A drum motor magnet with simple assembly according to claim 1, characterized in that: A screw rod (112) is inserted into the inner wall of the installation groove (105), and a clamping groove (114) is provided on the side of the screw rod (112) located inside the installation groove (105). The inner side of the clamping groove (114) is respectively abutted against two clamping wheels (107), and the bottom end surface of the screw rod (112) is rotatably connected to the inner side of the limit bearing (106).
5. A drum motor magnet with simple assembly as claimed in claim 4, characterized in that: The top end of the screw rod (112) extends vertically upwards, the length direction of the screw rod (112) is consistent with the length direction of the guide rail (110), the top end of the screw rod (112) extends above the motor rotor (111), and the top end of the screw rod (112) is fixedly connected to a hand wheel (113).
6. A drum motor magnet with simple assembly as claimed in claim 1, characterized in that: The lifting mechanism (2) further comprises a stator shaft (201), the side of the stator shaft (201) being mounted on the motor stator (203), an internal threaded hole (202) being provided in the middle of the inner wall of the stator shaft (201), a lower base plate (204) being fixedly connected to the bottom surface of the stator shaft (201), a through opening (205) being provided on the inner wall of the lower base plate (204) and located below the internal threaded hole (202), and support wheels (206) being rotatably connected to both sides of the inner wall of the lower base plate (204) and located on both sides of the through opening (205).
7. A drum motor magnet with simple assembly according to claim 6, characterized in that: The inner wall of the internal threaded hole (202) is threadedly sleeved on the surface of the screw rod (112); the top of the side of the lower base plate (204) is fixedly connected to the fixed seat plate (109) by bolts; the side of the support wheel (206) is slidably connected to the outer surface of the lifting slope (103); and the back of the lower base plate (204) is slidably connected to the inner side of the guide rail (110).
Citation Information
Patent Citations
Permanent magnet electric roller motor assembling device
CN212785115U