Filtering device for emulsifier production
By designing an emulsifier filter device including a backwash assembly and a downpressure assembly, the problem of the lack of backwashing capability and inconvenient maintenance of the emulsifier filter device in the prior art is solved, and rapid filtration of the emulsifier and rapid cleaning of the filter plate are realized.
Patent Information
- Application Number
- CN202421268091.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-06-05
AI Technical Summary
The existing emulsifier filter device lacks backwashing capability, makes it difficult to quickly clean impurities on the filter plate, and is not convenient for rapid assembly, use and maintenance.
A filter device including a filter assembly, a down pressure assembly, a water pump assembly, a material conveying assembly and a backwash assembly is designed. Through the backwash assembly, a multiple upward stream of water is formed by using pressure water to achieve rapid backwashing of the filter assembly and rapid downward filtration through the limiting column and the electric cylinder.
It effectively solves the problem that the emulsifier filter device lacks backflushing ability, realizes rapid cleaning of impurities on the mesh of the filter plate and rapid filtration of emulsifier, simplifies the assembly and maintenance process of the device.
Smart Images

Figure CN222871522U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of filter material devices, and in particular relates to a filter material device for emulsifier production. Background Art
[0002] In the production process of emulsifiers, the raw materials need to be filtered to remove impurities and improve product quality. At present, impurities in the emulsifier are usually filtered and removed by pressure filtration, and the emulsifier filtered by the filter is free of impurities. However, the emulsifier filter device in the prior art usually lacks the ability to backwash, which is not convenient for quickly cleaning and removing impurities on the mesh of the filter plate, and is not convenient for quick assembly and use, and is inconvenient to maintain, which needs further improvement. Utility Model Content
[0003] In order to overcome the problems that the emulsifier filter device in the prior art usually lacks the backwashing ability, is not convenient for quickly cleaning and removing impurities on the mesh of the filter plate, is not convenient for quick assembly and use, and is inconvenient for maintenance.
[0004] The technical scheme of the utility model is: a filter device for emulsifier production, including a discharge component; also including a filtering component, a pressing component, a pumping component, a feeding component and a backwashing component; the upper end of the discharge component is provided with a filtering component for filtering; the upper end of the filtering component is provided with a pressing component for pressing down; the right end of the discharge component is provided with a pumping component for pumping slurry; the feeding component is provided on the pumping component; the inside of the discharge component is provided with a backwashing component for backwashing.
[0005] Preferably, when in use, the filter assembly is placed on the upper end of the discharge assembly, the downward pressure assembly is placed on the upper end of the filter assembly, the pumping assembly is turned on to draw the emulsifier into the feed assembly and then into the filter assembly, and then the downward pressure assembly is turned on to press the emulsifier down and place it into the discharge assembly, thereby achieving rapid downward pressure filtration of the emulsifier. When the filter assembly needs to be backwashed, pressurized water is injected into the backwashing assembly to form multiple upward water columns, which can backwash the filter assembly, thereby solving the problems in the prior art that the emulsifier filter device usually lacks the ability to backwash, is inconvenient to quickly clean and remove impurities on the mesh of the filter plate, is inconvenient to quickly assemble and use, and is inconvenient to maintain.
[0006] Preferably, the discharge assembly includes a supporting plate, a supporting tank, a first trough body, a limiting groove, a liquid outlet pipe and a first electric valve; the upper end of the supporting plate is fixedly connected to the supporting tank; the upper end of the supporting tank is provided with a first trough body; the upper end of the supporting tank is provided with limiting grooves evenly distributed in a circular shape; the inner and outer walls of the supporting tank are fixedly connected with a liquid outlet pipe in a penetrating manner; the first electric valve is fixedly arranged on the liquid outlet pipe, and the filtered emulsifier entering the first trough body can flow out through the liquid outlet pipe.
[0007] Preferably, the filter assembly includes a first mounting cylinder, a filter disc, filter holes, a limiting column and a supporting cylinder; the first mounting cylinder is movably arranged on the upper end of the supporting tank; the filter disc is fixedly connected to the lower part of the inner wall of the first mounting cylinder; the filter holes are evenly distributed through the upper and lower ends of the filter disc; the limiting columns and the limiting grooves are matched with each other; the inner wall of the first mounting cylinder and the inner wall of the first groove body are in the same plane; the supporting cylinder is fixedly connected to the upper end of the first mounting cylinder; the inner wall of the supporting cylinder and the inner wall of the first mounting cylinder are in the same plane, and the limiting column is inserted into the inner wall of the limiting groove, so that the first mounting cylinder can be quickly and stably placed on the upper end surface of the supporting tank.
[0008] Preferably, the pressing assembly includes a second mounting cylinder, a fixed plate, an electric cylinder, a pressure plate and a limiting cylinder; the second mounting cylinder is movably provided on the upper end of the supporting cylinder; the inner wall of the second mounting cylinder is fixedly connected to the fixed plate; the electric cylinder is fixedly connected to the central through-hole of the upper and lower ends of the fixed plate; the lower end of the output shaft of the electric cylinder is fixedly connected to the pressure plate; the outer wall of the pressure plate fits with the inner wall of the supporting cylinder; the lower end of the fixed plate is fixedly connected to the limiting cylinder; the lower part of the outer wall of the limiting cylinder fits with the upper part of the inner wall of the supporting cylinder. After placing the emulsifier into the upper half of the first mounting cylinder, the electric cylinder is turned on to move the pressure plate downward, so that the emulsifier at the upper end of the filter plate can be pressed down, and impurities will be blocked by the filter holes, thereby achieving rapid filtration of the emulsifier.
[0009] Preferably, the pumping assembly includes a base plate, a slurry storage box, a slurry pump, a slurry pipe and a slurry outlet pipe; the right end of the supporting plate is fixedly connected to the base plate; the upper end of the base plate is fixedly connected to the slurry storage box and the slurry pump; the slurry pipe is fixedly connected to the liquid extraction port of the slurry pump; the rear end of the slurry pipe passes through the front end of the slurry storage box and extends to the interior of the slurry storage box; the slurry outlet pipe is fixedly connected to the liquid outlet port of the slurry pump, and the emulsifier is placed inside the slurry storage box, and then the slurry pump is turned on to extract the emulsifier in the slurry storage box using the slurry pipe, so that the emulsifier can be quickly injected into the feeding assembly.
[0010] Preferably, the feeding assembly includes a movable tank, an input pipe, an output pipe and a second electric valve; a movable tank is movably provided at the upper end of the bottom plate; the input pipe is fixedly connected to the lower inner and outer walls of the movable tank by a penetration type; the outer wall of the other end of the slurry outlet pipe is threadedly installed on the inner wall of the other end of the input pipe; the output pipe is fixedly connected to the upper inner and outer walls of the movable tank by a penetration type; the second electric valve is fixedly provided on the output pipe; the other end of the output pipe penetrates the outer wall of the support tube and extends to the inner wall of the support tube, the emulsifier enters the movable tank through the input pipe, and then flows back into the interior of the support tube through the output pipe, thereby realizing rapid injection of the emulsifier.
[0011] Preferably, the backwashing assembly includes a support body, a hollow disk, a nozzle, a water injection pipe, an externally threaded barrel and a sealing cover; the support body is fixedly connected to the lower end surface of the inner wall of the first tank body; the hollow disk is fixedly connected to the upper end of the support body; the evenly distributed nozzles are fixedly connected to the upper end of the hollow disk; the inner and outer walls of the nozzle are fixedly connected with a water injection pipe; the other end of the water injection pipe penetrates the inner wall of the support tank and extends to the outside of the support tank; the upper end of the hollow disk is fixedly connected to an externally threaded barrel; the outer wall of the externally threaded barrel is threadedly installed with a sealing cover, and the sealing cover is threadedly installed on the outer wall of the externally threaded barrel to seal the nozzle, and when backwashing is required, the sealing cover is removed from the externally threaded barrel, and then pressurized water is injected into the water injection pipe, and the water body will rush upward through the hollow disk and multiple nozzles, so that the lower end of the filter disc can be quickly rinsed, which can effectively avoid clogging of the filter holes on the filter disc.
[0012] Beneficial effects of the utility model:
[0013] 1. The nozzle can be sealed by threading the sealing cap on the outer wall of the external threaded barrel. When backwashing is required, the sealing cap is removed from the external threaded barrel, and then pressurized water is injected into the water injection pipe. The water body will rush upward through the hollow disk and multiple nozzles, so that the lower end of the filter disk can be quickly washed, which can effectively avoid the clogging of the filter holes on the filter disk, and solve the problem that the emulsifier filter device in the prior art usually lacks the ability of backwashing and is not convenient for quickly cleaning and removing impurities on the mesh of the filter plate;
[0014] 2. By inserting the limiting column into the inner wall of the limiting groove, the first installation cylinder can be quickly and stably placed on the upper end surface of the support tank, which is convenient for the rapid installation of the first installation cylinder. After the emulsifier is placed in the upper half of the first installation cylinder, the electric cylinder is turned on to move the pressure plate downward, and the emulsifier at the upper end of the filter plate can be pressed down. Impurities will be blocked by the filter holes, so that the emulsifier can be quickly filtered, which solves the problem that the emulsifier filter device in the prior art is not convenient for rapid assembly and use, and is inconvenient for maintenance;
[0015] 3. By placing the emulsifier inside the slurry storage box, and then starting the slurry pump to extract the emulsifier in the slurry storage box through the slurry suction pipe, the emulsifier can be quickly injected into the feeding assembly. The emulsifier enters the movable tank through the input pipe, and then flows back into the interior of the support tube through the output pipe, so that the emulsifier can be quickly injected. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 What is shown is a three-dimensional structural schematic diagram of a filter material device for emulsifier production of the utility model;
[0017] Figure 2 The schematic diagram of the three-dimensional disassembly structure of the discharge component and the filter component of the filter device for emulsifier production of the utility model is shown;
[0018] Figure 3 What is shown is a three-dimensional cross-sectional structural schematic diagram of a down-pressing component of a filter device for emulsifier production of the utility model;
[0019] Figure 4 The three-dimensional structure diagram of the water pumping component and the material conveying component of the filter material device for emulsifier production of the utility model is shown;
[0020] Figure 5 What is shown is a three-dimensional disassembled structural schematic diagram of a backwashing component of a filter device for emulsifier production according to the utility model.
[0021] The marks in the attached drawings are: 1. discharging assembly; 101. bearing plate; 102. supporting tank; 103. first tank body; 104. limiting groove; 105. liquid outlet pipe; 106. first electric valve; 2. filtering assembly; 201. first mounting cylinder; 202. filtering plate; 203. filtering hole; 204. limiting column; 205. supporting cylinder; 3. pressing assembly; 301. second mounting cylinder; 302. fixing plate; 303. electric cylinder; 304. pressing Plate; 305, limiting cylinder; 4, pumping assembly; 401, bottom plate; 402, slurry storage box; 403, slurry pump; 404, slurry pumping pipe; 405, slurry outlet pipe; 5, feeding assembly; 501, movable tank; 502, input pipe; 503, output pipe; 504, second electric valve; 6, backwashing assembly; 601, support body; 602, hollow plate; 603, nozzle; 604, water injection pipe; 605, external threaded cylinder; 606, sealing cover. DETAILED DESCRIPTION
[0022] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0023] See also Figure 1 The utility model provides an embodiment: a filter device for emulsifier production, including a discharge component 1; also including a filter component 2, a downward pressure component 3, a pumping component 4, a feeding component 5 and a backwashing component 6; the upper end of the discharge component 1 is provided with a filter component 2 for filtering; the upper end of the filter component 2 is provided with a downward pressure component 3 for downward pressure; the right end of the discharge component 1 is provided with a pumping component 4 for pumping slurry; the pumping component 4 is provided with a feeding component 5; the inside of the discharge component 1 is provided with a backwashing component 6 for backwashing.
[0024] See also Figure 2In this embodiment, the discharge assembly 1 includes a bearing plate 101, a support tank 102, a first tank body 103, a limiting groove 104, a liquid outlet pipe 105 and a first electric valve 106; the upper end of the bearing plate 101 is fixedly connected to the support tank 102; the upper end of the support tank 102 is provided with a first tank body 103; the upper end of the support tank 102 is provided with a circular limiting groove 104 evenly distributed; the inner and outer walls of the support tank 102 are fixedly connected with the liquid outlet pipe 105; the first electric valve 106 is fixedly arranged on the liquid outlet pipe 105; the filter assembly 2 includes a first mounting cylinder 201, a filter disc 202, a filter hole 203, a limiting column 20 4 and a support cylinder 205; a first mounting cylinder 201 is movably provided at the upper end of the support tank 102; a filter disc 202 is fixedly connected to the lower part of the inner wall of the first mounting cylinder 201; the upper and lower ends of the filter disc 202 are penetrated with filter holes 203 evenly distributed; a circular and evenly distributed limiting column 204 is fixedly connected to the lower end of the first mounting cylinder 201; the limiting column 204 and the limiting groove 104 are adapted; the inner wall of the first mounting cylinder 201 and the inner wall of the first tank body 103 are in the same plane; the upper end of the first mounting cylinder 201 is fixedly connected to the support cylinder 205; the inner wall of the support cylinder 205 and the inner wall of the first mounting cylinder 201 are in the same plane.
[0025] See also Figure 3 In the present embodiment, the pressing assembly 3 comprises a second mounting cylinder 301, a fixed plate 302, an electric cylinder 303, a pressure plate 304 and a limiting cylinder 305; the second mounting cylinder 301 is movably provided at the upper end of the supporting cylinder 205; the inner wall of the second mounting cylinder 301 is fixedly connected with the fixed plate 302; the electric cylinder 303 is fixedly connected with the central through-through of the upper and lower ends of the fixed plate 302; the lower end of the output shaft of the electric cylinder 303 is fixedly connected with the pressure plate 304; the outer wall of the pressure plate 304 is fitted with the inner wall of the supporting cylinder 205; the lower end of the fixed plate 302 is fixedly connected with the limiting cylinder 305; the lower part of the outer wall of the limiting cylinder 305 is fitted with the upper part of the inner wall of the supporting cylinder 205.
[0026] See also Figure 4In this embodiment, the pumping assembly 4 includes a bottom plate 401, a slurry storage box 402, a slurry pump 403, a slurry suction pipe 404 and a slurry outlet pipe 405; the right end of the bearing plate 101 is fixedly connected to the bottom plate 401; the upper end of the bottom plate 401 is fixedly connected to the slurry storage box 402 and the slurry suction pump 403; the slurry suction pipe 404 is fixedly connected to the liquid suction port of the slurry suction pump 403; the rear end of the slurry suction pipe 404 passes through the front end of the slurry storage box 402 and extends to the interior of the slurry storage box 402; the slurry outlet pipe 405 is fixedly connected to the liquid outlet port of the slurry suction pump 403; the feeding assembly 5 includes a movable tank 501, input pipe 502, output pipe 503 and second electric valve 504; a movable tank 501 is movably provided at the upper end of the bottom plate 401; the input pipe 502 is fixedly connected to the lower inner and outer walls of the movable tank 501 by a through-type; the outer wall of the other end of the slurry outlet pipe 405 is threadedly installed on the inner wall of the other end of the input pipe 502; the output pipe 503 is fixedly connected to the upper inner and outer walls of the movable tank 501 by a through-type; the second electric valve 504 is fixedly provided on the output pipe 503; the other end of the output pipe 503 passes through the outer wall of the support tube 205 and extends to the inner wall of the support tube 205.
[0027] See also Figure 5 In this embodiment, the backwash component 6 includes a support body 601, a hollow disk 602, a nozzle 603, a water injection pipe 604, an externally threaded barrel 605 and a sealing cover 606; the support body 601 is fixedly connected to the lower end surface of the inner wall of the first tank body 103; the hollow disk 602 is fixedly connected to the upper end of the support body 601; the nozzles 603 distributed evenly are fixedly connected to the upper end of the hollow disk 602; the water injection pipe 604 is fixedly connected to the inner and outer walls of the nozzle 603 in a through-type manner; the other end of the water injection pipe 604 penetrates the inner wall of the support tank 102 and extends to the outside of the support tank 102; the externally threaded barrel 605 is fixedly connected to the upper end of the hollow disk 602; the sealing cover 606 is threadedly installed on the outer wall of the externally threaded barrel 605.
[0028] When working, first, insert the limiting column 204 into the inner wall of the limiting groove 104, so that the first installation cylinder 201 is quickly and stably placed on the upper end surface of the support tank 102, and then place the second installation cylinder 301 on the upper end of the support cylinder 205, so that the outer wall of the limiting cylinder 305 and the inner wall of the support cylinder 205 fit together;
[0029] Next, the emulsifier is placed inside the slurry storage box 402, and then the slurry pump 403 is turned on to extract the emulsifier in the slurry storage box 402 through the slurry extraction pipe 404, so that the emulsifier can enter the movable tank 501 through the input pipe 502, and then flow back into the support tube 205 through the output pipe 503, so that the emulsifier can be quickly injected;
[0030] After the emulsifier is placed in the upper part of the first installation cylinder 201, the second electric valve 504 is closed, and then the electric cylinder 303 is opened to move the pressure plate 304 downward, so that the emulsifier located at the upper end of the filter plate 202 can be pressed down, and the impurities will be blocked by the filter hole 203, so that the emulsifier can be quickly filtered;
[0031] When in use, the sealing cover 606 is threadedly installed on the outer wall of the externally threaded barrel 605 to seal the nozzle 603. The filtered emulsifier obtained by pressing downward will enter the first tank body 103 and finally flow out through the liquid outlet pipe 105. When the filter disc 202 needs to be backwashed, the sealing cover 606 is removed from the externally threaded barrel 605, and then pressurized water is injected into the water injection pipe 604. The water will rush upward through the hollow disc 602 and multiple nozzles 603, so that the lower end of the filter disc 202 can be quickly rinsed, which can effectively avoid clogging of the filter holes 203 on the filter disc 202.
[0032] Through the above steps, when in use, the filter component 2 is placed on the upper end of the discharge component 1, the downward pressure component 3 is placed on the upper end of the filter component 2, the pumping component 4 is turned on to draw the emulsifier into the feed component 5 and then into the filter component 2, and then the downward pressure component 3 is turned on to press the emulsifier down and place it into the discharge component 1, so that the emulsifier can be quickly filtered downwardly. When it is necessary to backwash the filter component 2, pressurized water is injected into the backwash component 6 to form multiple upward water columns, which can backwash the filter component 2, thereby solving the problems that the emulsifier filter device in the prior art usually lacks the backwashing ability, is inconvenient to quickly clean and remove impurities on the mesh of the filter plate, is inconvenient to quickly assemble and use, and is inconvenient to maintain.
[0033] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.
Claims
1. A filter device for emulsifier production, comprising a discharge assembly (1); characterized in that: The invention also comprises a filtering assembly (2), a pressing assembly (3), a pumping assembly (4), a feeding assembly (5) and a backwashing assembly (6); the upper end of the discharge assembly (1) is provided with a filtering assembly (2) for filtering; the upper end of the filtering assembly (2) is provided with a pressing assembly (3) for pressing downward; the right end of the discharge assembly (1) is provided with a pumping assembly (4) for pumping slurry; the pumping assembly (4) is provided with a feeding assembly (5); the inside of the discharge assembly (1) is provided with a backwashing assembly (6) for backwashing; 1. The discharge assembly (1) comprises a bearing A plate (101), a support tank (102), a first tank body (103), a limiting groove (104), a liquid outlet pipe (105) and a first electric valve (106); the upper end of the bearing plate (101) is fixedly connected to the support tank (102); the upper end of the support tank (102) is provided with a first tank body (103); the upper end of the support tank (102) is provided with limiting grooves (104) evenly distributed in a circular shape; the inner and outer walls of the support tank (102) are fixedly connected with the liquid outlet pipe (105); the first electric valve (106) is fixedly provided on the liquid outlet pipe (105); The backwashing assembly (6) comprises a support body (601), a hollow disk (602), a nozzle (603), a water injection pipe (604), an externally threaded barrel (605) and a sealing cover (606); the support body (601) is fixedly connected to the lower end surface of the inner wall of the first tank body (103); the hollow disk (602) is fixedly connected to the upper end of the support body (601); the nozzles (603) are evenly distributed and fixedly connected to the upper end of the hollow disk (602); the water injection pipe (604) is fixedly connected to the inner and outer walls of the nozzle (603); the other end of the water injection pipe (604) passes through the inner wall of the support tank (102) and extends to the outside of the support tank (102); the externally threaded barrel (605) is fixedly connected to the upper end of the hollow disk (602); and the sealing cover (606) is threadedly mounted on the outer wall of the externally threaded barrel (605).
2. The filter material device for emulsifier production according to claim 1, characterized in that: The filter assembly (2) comprises a first mounting cylinder (201), a filter disc (202), filter holes (203), a limiting column (204) and a support cylinder (205); the first mounting cylinder (201) is movably provided at the upper end of the support tank (102); the filter disc (202) is fixedly connected to the lower part of the inner wall of the first mounting cylinder (201); the filter holes (203) are evenly distributed through the upper and lower ends of the filter disc (202); the limiting columns (204) are evenly distributed in a circular shape and are fixedly connected to the lower end of the first mounting cylinder (201); the limiting columns (204) and the limiting grooves (104) are matched; the inner wall of the first mounting cylinder (201) and the inner wall of the first groove body (103) are in the same plane; the support cylinder (205) is fixedly connected to the upper end of the first mounting cylinder (201); the inner wall of the support cylinder (205) and the inner wall of the first mounting cylinder (201) are in the same plane.
3. The filter material device for emulsifier production according to claim 2, characterized in that: The pressing assembly (3) comprises a second mounting cylinder (301), a fixed plate (302), an electric cylinder (303), a pressure plate (304) and a limiting cylinder (305); the second mounting cylinder (301) is movably provided at the upper end of the supporting cylinder (205); the inner wall of the second mounting cylinder (301) is fixedly connected to the fixed plate (302); the electric cylinder (303) is fixedly connected to the center of the upper and lower ends of the fixed plate (302) in a through-through manner; the lower end of the output shaft of the electric cylinder (303) is fixedly connected to the pressure plate (304); the outer wall of the pressure plate (304) is fitted with the inner wall of the supporting cylinder (205); the lower end of the fixed plate (302) is fixedly connected to the limiting cylinder (305); the lower part of the outer wall of the limiting cylinder (305) is fitted with the upper part of the inner wall of the supporting cylinder (205).
4. The filter material device for emulsifier production according to claim 1, characterized in that: The pumping assembly (4) comprises a bottom plate (401), a slurry storage box (402), a slurry pump (403), a slurry pumping pipe (404) and a slurry outlet pipe (405); the bottom plate (401) is fixedly connected to the right end of the bearing plate (101); the slurry storage box (402) and the slurry pump (403) are fixedly connected to the upper end of the bottom plate (401); the slurry pumping pipe (404) is fixedly connected to the liquid pumping port of the slurry pump (403); the rear end of the slurry pumping pipe (404) passes through the front end of the slurry storage box (402) and extends to the interior of the slurry storage box (402); and the slurry outlet pipe (405) is fixedly connected to the liquid outlet port of the slurry pump (403).
5. The filter material device for emulsifier production according to claim 4, characterized in that: The material conveying assembly (5) comprises a movable tank (501), an input pipe (502), an output pipe (503) and a second electric valve (504); the movable tank (501) is movably arranged at the upper end of the bottom plate (401); the input pipe (502) is fixedly connected to the lower parts of the inner and outer walls of the movable tank (501); the outer wall of the other end of the slurry outlet pipe (405) is threadedly mounted on the inner wall of the other end of the input pipe (502); the output pipe (503) is fixedly connected to the upper parts of the inner and outer walls of the movable tank (501); the second electric valve (504) is fixedly arranged on the output pipe (503); the other end of the output pipe (503) passes through the outer wall of the support tube (205) and extends to the inner wall of the support tube (205).