AKD neutral sizing agent homogenizer
By designing an AKD neutral glue sizing homogenizer with lifting and translational agitation mechanism, the problem of poor homogenization effect in the prior art is solved, and uniform mixing of raw materials in the homogenized tank is achieved, which significantly improves the homogenization effect and the shelf life of the product.
Patent Information
- Application Number
- CN202421708892.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-18
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-07-18
AI Technical Summary
During the homogenization process of the existing AKD glue sizing homogenizer, the stirring mechanism is fixed and cannot effectively homogenize the raw materials in the tank, resulting in poor homogenization effect.
A AKD neutral glue sizing homogenizer is designed, adopting a lifting and translational agitator mechanism, which drives the lifting and translation of the telescopic rod and the blade through the hydraulic cylinder, and combines with an external motor to drive the screw to achieve homogenization of different depths and ranges in the homogenized tank.
The homogenous mixing and stirring of raw materials in the homogenized tank is achieved, which significantly improves the homogenization effect of AKD neutral glue sizing agent and extends the hydrolysis and shelf life of the product.
Smart Images

Figure CN222871945U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of AKD sizing agent processing, in particular to an AKD neutral sizing agent homogenizer. Background Art
[0002] AKD sizing agent is an unsaturated lactone. The product is a waxy solid that is insoluble in water. Its melting point is about 51-52°C. It is a reactive neutral paper sizing agent. AKD used in paper sizing agent must be made into an emulsion. The particle size of the product is about 0.5-2μm. The emulsion is white and very easy to hydrolyze, so the general storage period is short, only 3-6 months. Due to the development of synthesis and emulsification technology, the solid content of AKD sizing agent emulsion can reach 40% or more, and its hydrolysis and migration tendency is greatly limited.
[0003] In the process of realizing the utility model, the inventors found that there are at least the following problems in the technology: the processing of AKD sizing agent requires that its raw materials be homogenized and emulsified before they can be formed. The homogenizer currently used in the homogenization and emulsification process of the AKD sizing agent raw materials (for example, the patent CN201921282436.9 - a homogenizer emulsifier dedicated to AKD sizing agent) usually has a fixed stirring mechanism that can neither be raised nor lowered, which results in a very limited range of homogenization, and the raw materials in various places in the homogenization tank cannot be effectively homogenized, resulting in poor final homogenization effect.
[0004] Therefore, we propose an AKD neutral sizing agent homogenizer to solve the above problems. Utility Model Content
[0005] The main purpose of the utility model is to provide an AKD neutral sizing agent homogenizer, so that the mixing and stirring of raw materials is more uniform, the raw materials in various places in the homogenizing tank are effectively homogenized, and finally the homogenization effect of the AKD neutral sizing agent is better, which can effectively solve the problems in the background technology.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] An AKD neutral sizing agent homogenizer comprises a bottom support, a homogenizing tank located above the bottom support, and a homogenizing assembly located on the homogenizing tank, an external motor is horizontally mounted on one side wall of the bottom support, wherein a top groove is formed on the bottom support, a screw rod, a bottom support seat and two limit rods are arranged in the top groove, wherein the output shaft of the external motor is coaxially connected with the screw rod, both sides of the limit rods are welded to the bottom support, the bottom support seat is threadedly sleeved on the screw rod, and both sides of the bottom support seat are slidably sleeved on the two limit rods respectively, and the homogenizing tank is welded to the top wall of the bottom support seat, so that the homogenizing tank can move with the movement of the bottom support seat;
[0008] An L-shaped support arm is welded on one side of the top wall of the bottom support, wherein a hydraulic cylinder is installed on the top wall of the support arm, and a telescopic rod is connected below the hydraulic cylinder, the telescopic rod is vertically arranged and connected to the bottom wall of the support arm, and the homogenizing component includes a built-in motor fixed below the telescopic rod, an extension rod coaxially connected to the output shaft of the built-in motor, and multiple groups of blades fixed on the extension rod, wherein the multiple groups of blades all extend into the inner cavity of the homogenizing tank, thereby facilitating mixing and stirring of the AKD neutral sizing agent raw materials in the inner cavity of the homogenizing tank to achieve a homogenizing and emulsifying effect.
[0009] As a preferred implementation scheme, the screw and two limit rods are arranged horizontally, and the two limit rods are symmetrical on both sides of the screw, and both sides of the screw are rotatably connected to the bottom support; so that the screw can operate stably under the drive of an external motor, and both the screw and the built-in motor need to be powered by external power facilities.
[0010] As a preferred embodiment, a feeding pipe is fixedly welded on one side of the top wall of the homogenizing tank, and a discharge pipe is fixedly connected to the side wall of the homogenizing tank facing away from the support arm; wherein the discharge pipe is located at the bottom of the outer wall of the homogenizing tank, so as to facilitate the discharge of the homogenized AKD neutral sizing agent from the discharge pipe, and a valve is installed on the discharge pipe, which can be manual or electric, as long as it is known in the prior art.
[0011] As a preferred embodiment, a mounting frame is welded at the bottom of the telescopic rod, the interior of the mounting frame is of hollow design, and the built-in motor is vertically installed in the inner cavity of the mounting frame; after the built-in motor is fixed in the mounting frame, it is protected accordingly and will not experience structural instability due to the lifting and lowering of the telescopic rod. A number of heat dissipation holes are formed on the bottom wall of the mounting frame, which are the same as its inner cavity, for dissipating heat for the built-in motor.
[0012] As a preferred embodiment, a limiting sleeve is integrally welded at the center of the top wall of the homogenizing tank, wherein the limiting sleeve is formed with a slide groove running through the top and bottom walls thereof, and the extension rod passes through the slide groove and extends into the inner cavity of the homogenizing tank; the slide groove exists to limit the range in which the extension rod can translate to the left or right, so that the blades can translate in the inner cavity of the homogenizing tank, thereby stirring the AKD neutral sizing agent raw material at the edge of the inner cavity of the homogenizing tank.
[0013] As a preferred embodiment, the extension rod is vertically arranged, and multiple groups of blades are evenly spaced along the vertical direction and welded to the extension rod, and each group of blades extends symmetrically on both sides of the extension rod; so that the structure of the blades remains balanced, and multiple groups of blades can work simultaneously to homogenize the AKD neutral sizing agent raw material at different depths in the inner cavity of the homogenizing tank.
[0014] In summary, the technical effects and advantages of the utility model are as follows:
[0015] The AKD neutral sizing agent homogenizer can drive the stirring mechanism to rise and fall by driving the hydraulic cylinder to operate, so as to mix the AKD neutral sizing agent raw materials at different depths in the homogenizing tank, and cooperate with the operation of the external motor to drive the homogenizing tank to move back and forth within a certain range, so that the stirring mechanism can reach the AKD neutral sizing agent raw materials at the edge of the inner cavity of the homogenizing tank, so that the mixing and stirring of the raw materials is more uniform, and the raw materials at various places in the homogenizing tank are effectively homogenized, and finally the homogenization effect of the AKD neutral sizing agent is better;
[0016] The AKD neutral sizing agent homogenizer drives the hydraulic cylinder to operate, drives the telescopic rod, the installation frame, the extension rod and the multiple sets of blades to rise and fall, thereby stirring the AKD neutral sizing agent raw materials at different depths in the inner cavity of the homogenizing tank, and can also drive the external motor to drive the screw to operate, so that the bottom support seat moves horizontally with the two limit rods, thereby driving the bottom support seat and the homogenizing tank to move horizontally, so as to expand the stirring range of the multiple sets of blades, so that the homogenizing effect is better. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 It is a side view of the utility model;
[0019] Figure 3 It is a cross-sectional view of a part of the structure of the utility model along the vertical direction;
[0020] Figure 4 It is a cross-sectional view of a part of the structure of the utility model along the horizontal direction.
[0021] In the figure: 1. bottom support; 2. homogenizing tank; 3. external motor; 4. top groove; 5. screw; 6. limit rod; 7. feeding pipe; 8. discharge pipe; 9. support arm; 10. hydraulic cylinder; 11. telescopic rod; 12. mounting frame; 13. built-in motor; 14. extension rod; 15. blade; 16. limit sleeve; 17. slide groove; 18. bottom support. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0023] Reference Figure 1-Figure 4, an AKD neutral sizing agent homogenizer, comprising a bottom support 1, a homogenizing tank 2 located above the bottom support 1, and a homogenizing assembly located on the homogenizing tank 2, an external motor 3 is horizontally installed on one side wall of the bottom support 1, wherein a top groove 4 is also formed on the bottom support 1, a screw 5, a bottom support seat 18 and two limit rods 6 are arranged in the top groove 4, wherein the output shaft of the external motor 3 is coaxially connected with the screw 5, both sides of the limit rod 6 are welded to the bottom support 1, the screw 5 and the two limit rods 6 are horizontally arranged, and the two limit rods 6 are symmetrical to both sides of the screw 5, and both sides of the screw 5 are rotatably connected to the bottom support 1, so that the screw 5 can stably operate under the drive of the external motor 3, the bottom support seat 18 is threadedly sleeved on the screw 5, and both sides of the bottom support seat 18 are slidably sleeved on the two limit rods 6 respectively, and the homogenizing tank 2 is welded to the top wall of the bottom support seat 18, so that the homogenizing tank 2 can move with the movement of the bottom support seat 18;
[0024] A support arm 9 of L-shaped design is welded on one side of the top wall of the bottom support 1 (a feeding pipe 7 is fixedly welded on one side of the top wall of the homogenizing tank 2, and a discharge pipe 8 is fixedly connected to a side wall of the homogenizing tank 2 facing away from the support arm 9, wherein the discharge pipe 8 is located at the bottom of the outer wall of the homogenizing tank 2, so as to facilitate the output of the homogenized AKD neutral sizing agent from the discharge pipe 8, and a valve is installed on the discharge pipe 8, which can be manual or electric, as long as it belongs to the prior art), wherein a hydraulic cylinder 10 is installed on the top wall of the support arm 9, and a telescopic rod 11 is connected below the hydraulic cylinder 10, the telescopic rod 11 is vertically arranged and connected to the bottom wall of the support arm 9, the homogenizing assembly includes a built-in motor 13 fixed below the telescopic rod 11, an extension rod 14 coaxially connected to the output shaft of the built-in motor 13, and a plurality of blades 15 fixed on the extension rod 14, and the screw 5 and the built-in motor 13 both need to be powered by external power facilities;
[0025] Fixing method of built-in motor 13: A mounting frame 12 is welded at the bottom of telescopic rod 11, the interior of mounting frame 12 is of hollow design, and built-in motor 13 is vertically installed in the inner cavity of mounting frame 12, so that built-in motor 13 is protected accordingly after being fixed in mounting frame 12, and structural instability will not occur due to the lifting and lowering driven by the extension and retraction of telescopic rod 11, and a plurality of heat dissipation holes are formed on the bottom wall of mounting frame 12, which are the same as its inner cavity, for dissipating heat for built-in motor 13, wherein a plurality of blades 15 are extended into the inner cavity of homogenizing tank 2, so as to facilitate mixing and stirring of AKD neutral sizing agent raw materials in the inner cavity of homogenizing tank 2, and achieve the effect of homogenization and emulsification;
[0026] The extension rod 14 is arranged vertically, and multiple groups of blades 15 are evenly spaced and welded to the extension rod 14 in the vertical direction. Each group of blades 15 extends symmetrically on both sides of the extension rod 14, so that the structure of the blades 15 remains balanced. At the same time, multiple groups of blades 15 can work at the same time to homogenize the AKD neutral sizing agent raw materials at different depths in the inner cavity of the homogenizing tank 2. A limiting sleeve 16 is integrally welded at the center of the top wall of the homogenizing tank 2, wherein a slide groove 17 is formed on the limiting sleeve 16 and passes through the top and bottom walls thereof. The extension rod 14 passes through the slide groove 17 and extends into the inner cavity of the homogenizing tank 2. The existence of the slide groove 17 is to limit the range in which the extension rod 14 can be translated to the left or right, so that the blades 15 can be translated in the inner cavity of the homogenizing tank 2, thereby stirring the AKD neutral sizing agent raw materials at the edge of the inner cavity of the homogenizing tank 2.
[0027] The AKD neutral sizing agent homogenizer: when in use, first add the AKD neutral sizing agent raw material into the homogenizing tank 2 through the feeding pipe 7, make the valve close the discharge pipe 8, drive the built-in motor 13 to drive the extension rod 14 and the multiple sets of blades 15 to operate, so as to facilitate the stirring of the AKD neutral sizing agent raw material in the homogenizing tank 2 to achieve a gradually homogenized effect; in this process, the hydraulic cylinder 10 should also be driven to operate, drive the telescopic rod 11, the mounting frame 12, the extension rod 14 and the multiple sets of blades 15 to rise and fall, so as to stir the AKD neutral sizing agent raw material at different depths in the inner cavity of the homogenizing tank 2, and at the same time, the external motor 3 can also be driven to operate to drive the screw 5 to operate, so that the bottom support seat 18 moves horizontally with the two limit rods 6, thereby driving the bottom support seat 18 and the homogenizing tank 2 to move horizontally, so as to expand the stirring range of the multiple sets of blades 15, so as to achieve a better homogenization effect; after completion, the AKD neutral sizing agent can be released from the discharge pipe 8.
[0028] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An AKD neutral sizing agent homogenizer, comprising a bottom support (1), a homogenizing tank (2) located above the bottom support (1), and a homogenizing component located on the homogenizing tank (2), characterized in that: An external motor (3) is horizontally mounted on one side wall of the bottom support (1), wherein a top groove (4) is also formed on the bottom support (1), a screw rod (5), a bottom support seat (18) and two limit rods (6) are arranged in the top groove (4), an output shaft of the external motor (3) is coaxially connected to the screw rod (5), both sides of the limit rod (6) are welded to the bottom support (1), the bottom support seat (18) is threadedly sleeved on the screw rod (5), and both sides of the bottom support seat (18) are respectively slidably sleeved on the two limit rods (6), and the homogenizing tank (2) is welded to the top wall of the bottom support seat (18); A support arm (9) is welded to one side of the top wall of the bottom support (1), wherein a hydraulic cylinder (10) is installed on the top wall of the support arm (9), and a telescopic rod (11) is connected below the hydraulic cylinder (10), and the telescopic rod (11) is vertically arranged and connected to the bottom wall of the support arm (9), and the homogenizing component comprises a built-in motor (13) fixed below the telescopic rod (11), an extension rod (14) coaxially connected to the output shaft of the built-in motor (13), and a plurality of groups of blades (15) fixed to the extension rod (14), wherein the plurality of groups of blades (15) all extend into the inner cavity of the homogenizing tank (2).
2. The AKD neutral sizing agent homogenizer according to claim 1, characterized in that: The screw rod (5) and the two limiting rods (6) are both arranged horizontally, and the two limiting rods (6) are symmetrical to the two sides of the screw rod (5), and both sides of the screw rod (5) are rotatably connected to the bottom support (1).
3. The AKD neutral sizing agent homogenizer according to claim 1, characterized in that: A feeding pipe (7) is fixedly welded to one side of the top wall of the homogenizing tank (2), and a discharge pipe (8) is fixedly connected to a side wall of the homogenizing tank (2) facing away from the support arm (9).
4. The AKD neutral sizing agent homogenizer according to claim 1, characterized in that: A mounting frame (12) is welded to the bottom of the telescopic rod (11); the interior of the mounting frame (12) is of hollow design, and the built-in motor (13) is vertically mounted in the inner cavity of the mounting frame (12).
5. The AKD neutral sizing agent homogenizer according to claim 1, characterized in that: A limiting sleeve (16) is integrally welded at the center of the top wall of the homogenizing tank (2), wherein the limiting sleeve (16) is formed with a slide groove (17) penetrating the top wall and the bottom wall thereof, and the extension rod (14) passes through the slide groove (17) and extends into the inner cavity of the homogenizing tank (2).
6. The AKD neutral sizing agent homogenizer according to claim 1, characterized in that: The extension rod (14) is arranged vertically, and a plurality of groups of blades (15) are distributed at equal intervals in the vertical direction and welded to the extension rod (14), and each group of blades (15) extends symmetrically on both sides of the extension rod (14).
Citation Information
Patent Citations
Special homogenizing emulsifying machine for AKD sizing agent
CN210674827U