Discharging mechanism of granulator

By adopting the combination mechanism of limit notch and arc-shaped inserts in the unloading mechanism of the granulator, the precise alignment and rapid disassembly between the unloading barrel and the discharge port are achieved, solving the problems of small storage capacity of the feeding box and complex disassembly in the high-yield production environment, and improving production efficiency and safety.

CN222872089UActive Publication Date: 2025-05-16JILIN BOYU XIANGSHI IND & TRADE CO LTD
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Patent Information

Application Number
CN202421727958.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-22
Publication Date
2025-05-16
Estimated Expiration
2034-07-22

AI Technical Summary

Technical Problem

In a high-yield production environment, the existing granulator unloading mechanism has small storage capacity and complex disassembly, resulting in low production efficiency, high labor costs and safety risks.

Method used

A granulator discharge mechanism is designed, and a combination mechanism of limit notch and arc-shaped inserts are adopted to ensure that the discharge barrel is accurately aligned with the discharge port, and the rapid disassembly is achieved through the grip and the moving wheel, reducing operational complexity and safety risks.

Benefits of technology

It improves the stability and efficiency of material collection, simplifies operating procedures, reduces labor costs and safety risks, and improves overall production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a discharging mechanism of a pelletizer, which belongs to the technical field of discharging of the pelletizer and is characterized in that a cross beam is arranged between a mounting seat and a base, the end of the cross beam is provided with a limiting notch, a grip is arranged beside the base, the lower end of the grip is provided with moving wheels and a limiting frame, a discharging barrel is mounted on the limiting frame, and the discharging barrel is provided with a discharging hole. The discharging barrel is aligned with the discharging opening to achieve discharging of the materials; an arc-shaped inserting block is arranged at the outer end of the limiting frame, the arc-shaped inserting block is aligned with the limiting notch to limit the discharging barrel at the discharging port, and the handle is pulled to enable the arc-shaped inserting block to be pushed out of the limiting notch to achieve rapid dismounting of the discharging barrel. And through the design of the limiting notch and the arc-shaped inserting block, the discharging barrel is accurately aligned with the discharging opening, it is ensured that materials enter smoothly, meanwhile, stability is enhanced, and shaking is reduced. The design pays attention to user experience, the grip is moved to achieve rapid alignment, the discharging barrel can be fixed or dismantled through simple operation (such as pulling the grip or rotating a nut), the process is simplified, and efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of granulator unloading, in particular to a granulator unloading mechanism. Background Art

[0002] The discharge mechanism of the granulator, as an indispensable part of the granulator, has the core responsibility of smoothly moving the formed granules out of the machine. However, when the discharge mechanism adopts a receiving box and needs to be fixed to the discharge port through a frame, some challenges may be encountered.

[0003] First, when the storage capacity of the receiving box is small, the high frequency of replacement or emptying operations will undoubtedly slow down production efficiency, especially in a high-volume production environment. This not only increases the workload of operators to monitor and replace the receiving box, but also increases labor costs accordingly.

[0004] Secondly, if the design or installation method of the material receiving box is not easy to disassemble and replace, then many inconveniences may be encountered in actual operation. Especially when cleaning or dealing with sudden failures is required, if the disassembly process is complicated, it will not only affect the production progress, but also increase the safety risks of the operators, such as requiring special tools or taking specific postures to remove the material receiving box. Utility Model Content

[0005] The main purpose of the utility model is to provide a granulator discharging mechanism, which can effectively solve the problems raised in the background technology.

[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0007] A granulator unloading mechanism comprises a base, a mounting seat, a power device, a granulating cylinder and a discharge port, wherein the power device and the mounting seat are mounted on the base, and the granulating cylinder is mounted on the mounting seat, and the discharge port is located on the side wall of the granulating cylinder for discharging materials;

[0008] A crossbeam is provided between the mounting seat and the base, and a limited notch is provided at the end of the crossbeam. A handle is placed next to the base, and a moving wheel is provided at the lower end of the handle. A limit frame is provided at the lower end of the handle, and a discharge barrel is installed on the limit frame, and the discharge barrel is aligned with the discharge port to realize the discharge of materials;

[0009] The outer end of the limiting frame is provided with an arc-shaped plug-in block, and the arc-shaped plug-in block is aligned with the limiting notch to limit the discharge barrel at the discharge port, and the handle is pulled to push the arc-shaped plug-in block out of the limiting notch to realize rapid removal of the discharge barrel.

[0010] The arc-shaped plug block and the side wall of the cross beam are provided with aligned limit plug holes, and a limit plug rod is inserted into the hole of the limit plug hole, so that the arc-shaped plug block is limited on the cross beam by the limit plug rod;

[0011] Wherein, the limiting plug rod is a screw rod, and nuts are sleeved on both ends of the limiting plug rod, and the limiting plug rod is fixed on the crossbeam through the nuts;

[0012] The cross section of the limit frame is designed in an "H" shape, a circular hole is opened at the center of the limit frame, the lower end convex column of the discharge barrel is inserted into the circular hole, and the discharge barrel is fixed to the handle and the limit frame by a clamp;

[0013] The arc-shaped plug-in block and the limit frame are designed as one body, and the cross-sections of the arc-shaped plug-in block and the limit frame are designed in an "L" shape, and the corners of the arc-shaped plug-in block and the limit frame are designed in an arc shape;

[0014] The opening diameter of the discharge cylinder is larger than the width of the discharge port, and a storage cylinder is installed at the upper end of the granulation cylinder to store materials.

[0015] Compared with the prior art, the utility model has the following beneficial effects:

[0016] In the present invention, a series of ingenious mechanisms are specially introduced in the careful design of the discharge mechanism to ensure the smoothness and accuracy of material transfer. Specifically, the unique limit notch and arc-shaped plug block cooperate with each other to enable the discharge barrel to accurately dock with the discharge port, which not only ensures that the material can flow into the discharge barrel accurately, but also significantly improves the stability of the discharge mechanism during the material collection process, effectively reducing the risk of shaking and displacement.

[0017] In order to optimize the user experience, the design of the discharge mechanism also focuses on the convenience of operation. The user can easily adjust the position of the discharge barrel by simply moving the handle to quickly align it with the discharge port. What is more worth mentioning is that through simple actions such as turning the handle or rotating the nut, the user can quickly complete the fixing or removal of the discharge barrel. This design greatly simplifies the operation process and significantly improves work efficiency.

[0018] In terms of safety, the unloading mechanism also demonstrates excellent performance. By adding limit rods and limit holes, the unloading mechanism can firmly lock the unloading barrel when collecting materials, effectively preventing it from accidentally falling out or shifting, thereby avoiding possible safety accidents and providing users with a safer operating environment.

[0019] In addition, the opening diameter of the discharge barrel is specially designed to be larger than the width of the discharge port. This innovative design not only ensures that the material can flow into the discharge barrel unimpeded, reducing the possibility of material blockage or leakage, but also further improves the efficiency of material collection, making the entire granulation process smoother and more efficient. This carefully considered design detail undoubtedly brings users a more excellent use experience. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 It is a diagram showing the overall structure of the utility model;

[0022] Figure 3 It is a side view of the overall structure of the utility model;

[0023] Figure 4 for Figure 2 Enlarged schematic diagram at point A in the middle.

[0024] In the figure: 1. base; 2. mounting seat; 3. power device; 4. granulating cylinder; 5. storage cylinder; 6. discharge port; 7. crossbeam; 8. limiting notch; 9. handle; 10. moving wheel; 11. discharge cylinder; 12. limiting frame; 13. arc-shaped plug block; 14. limiting plug hole; 15. limiting plug rod. DETAILED DESCRIPTION

[0025] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods. Example

[0026] like Figures 1 to 4 As shown, a novel granulator discharging mechanism is mainly composed of several key parts, including a base 1, a mounting seat 2, a power device 3, a granulating barrel 4 and a discharge port 6. The power device 3 and the mounting seat 2 are firmly mounted on the base 1, and the granulating barrel 4 is mounted on the mounting seat 2 to complete the granulation process. The discharge port 6 is located on the side wall of the granulating barrel 4, which is designed to discharge the material smoothly.

[0027] A crossbeam 7 is specially arranged between the base 1 and the mounting seat 2 to enhance the stability of the structure. At the end of the crossbeam 7, there is a carefully designed limit notch 8. In order to facilitate movement and operation, a handle 9 is placed next to the base 1, and a moving wheel 10 is installed at the lower end of the handle 9, so that it can be easily moved in the working area. In addition, a limit frame 12 is also arranged at the lower end of the handle 9, and a discharge barrel 11 is installed on the limit frame 12. The discharge barrel 11 is precisely aligned with the discharge port 6 to ensure that the material can enter and be discharged smoothly.

[0028] The design of the limiting frame 12 is very clever, and an arc-shaped insert block 13 is provided at its outer end. The arc-shaped insert block 13 corresponds to the limiting notch 8 of the crossbeam 7. When the discharge barrel 11 needs to be aligned with the discharge port 6, the arc-shaped insert block 13 will be inserted into the limiting notch 8 to firmly limit the discharge barrel 11 at the position of the discharge port 6. When the discharge barrel 11 needs to be removed, it only needs to simply pull the handle 9 to push the arc-shaped insert block 13 out of the limiting notch 8, so that it can be quickly removed.

[0029] In terms of detailed design, the cross section of the limit frame 12 adopts an "H"-shaped design, with a round hole in the center. The lower end boss of the discharge barrel 11 can be inserted into the round hole and fixed to the handle 9 and the limit frame 12 by a clamp to ensure the firmness of the connection. The arc-shaped plug 13 and the limit frame 12 are designed as one piece, and their cross sections are in an "L" shape. The corners are designed in an arc shape, which not only increases the stability of the structure, but also improves the convenience of operation.

[0030] It is worth mentioning that the opening diameter of the discharge barrel 11 is greater than the width of the discharge port 6, so that the material can smoothly enter the discharge barrel 11. In addition, a storage barrel 5 is installed at the upper end of the granulation barrel 4 for storing materials to ensure the continuity of the granulation process. Example

[0031] On the basis of the first embodiment, we further optimized the granulator discharging mechanism. In addition to the above structural design, we added aligned limit holes 14 on the side walls of the arc-shaped plug block 13 and the cross beam 7. These limit holes 14 are used to insert the limit rods 15, and the arc-shaped plug block 13 is firmly limited on the cross beam 7 by the limit rods 15, further enhancing the stability and safety of the structure.

[0032] In practical applications, the limit rod 15 adopts a screw design, and nuts are sleeved at both ends. By tightening the nuts, the limit rod 15 can be tightly fixed on the crossbeam 7 to ensure that the arc-shaped plug 13 will not accidentally fall out. This design not only improves the convenience of operation, but also enhances the safety performance of the equipment.

[0033] The rest of the structure and functions are the same as those in the first embodiment, including the base 1, the mounting seat 2, the power device 3, the granulation barrel 4, the discharge port 6, the handle 9, the moving wheel 10, the limit frame 12, the discharge barrel 11 and the storage barrel 5. The configuration and functions of the parts remain unchanged, ensuring the stability and reliability of the equipment.

[0034] Working process: mainly around the granulation drum 4. First, the material is fed into the granulation drum 4 through the storage drum 5. After the power device 3 is started, it provides the granulation drum 4 with a rotating power, so that the material is subjected to friction, extrusion and shearing in the granulation drum 4, so that it gradually agglomerates to form particles. With the continuous rotation of the granulation drum 4, the formed particles gradually increase in size and eventually reach the desired particle size.

[0035] When the particles reach the required particle size, they will be discharged through the discharge port 6 on the side wall of the granulating cylinder 4. At this time, the discharge mechanism comes into play. By moving the handle 9, the position of the discharge cylinder 11 can be adjusted so that it is accurately aligned with the discharge port 6. Then, the material can smoothly pass through the discharge port 6 into the discharge cylinder 11 and be collected.

[0036] When in use: The use process of the discharge mechanism mainly involves the alignment and fixation of the discharge barrel 11 and the discharge port 6. By moving the handle 9, the discharge barrel 11 is brought close to the discharge port 6. In this process, the arc-shaped plug 13 on the limit frame 12 will gradually approach the limit notch 8 of the crossbeam 7. When the arc-shaped plug 13 is completely aligned with the limit notch 8, continue to push the handle 9 to insert the arc-shaped plug 13 into the limit notch 8. At this time, the discharge barrel 11 is accurately aligned with the discharge port 6.

[0037] In order to ensure that the discharge barrel 11 does not shake or shift when collecting materials, a fixing device needs to be provided between the arc-shaped plug block 13 and the cross beam 7. In the first embodiment, the discharge barrel 11 can be fixed at the position of the discharge port 6 by the tightening effect of the handle 9. In the second embodiment, the design of the limit rod 15 and the limit plug hole 14 is also added. The limit rod 15 is inserted into the aligned limit plug hole 14 and fixed to the cross beam 7 by tightening the nut, which can further improve the stability and safety of the structure.

[0038] After collecting the materials, the discharge barrel 11 needs to be removed for cleaning or replacement. At this time, simply pull the handle 9 to make the arc-shaped plug 13 withdraw from the limiting notch 8. Then, the discharge barrel 11 can be moved away from the discharge port 6. In the second embodiment, if the limiting plug rod 15 is used, it is necessary to loosen the nut first, pull the limiting plug rod 15 out of the limiting plug hole 14, and then perform the removal operation. The entire unloading process is simple and fast, which improves work efficiency and safety.

[0039] It should be noted that, in this article, relational terms such as first and second (number one, number two), etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. However, the terms "include", "comprises" or any other variations are intended to cover non-exclusive inclusion, so that a process, method, article or device that includes a series of elements includes not only those elements, but also other elements that are not explicitly listed, or include elements that are inherent to such process, method, article or device. In the absence of more restrictions, the elements defined by the sentence "including one..." do not exclude the existence of other identical elements in the process, method, article or device that includes the elements.

[0040] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A granulator discharging mechanism, comprising a base (1), a mounting seat (2), a power device (3), a granulating cylinder (4) and a discharge port (6), wherein the power device (3) and the mounting seat (2) are mounted on the base (1), and the granulating cylinder (4) is mounted on the mounting seat (2), and the discharge port (6) is located on the side wall of the granulating cylinder (4) for discharging materials, characterized in that: A crossbeam (7) is provided between the mounting seat (2) and the base (1), and a limiting notch (8) is provided at the end of the crossbeam (7); a handle (9) is placed next to the base (1), and a moving wheel (10) is provided at the lower end of the handle (9); a limiting frame (12) is provided at the lower end of the handle (9), and a discharge barrel (11) is installed on the limiting frame (12), and the discharge barrel (11) is aligned with the discharge port (6) to realize material discharge; The outer end of the limiting frame (12) is provided with an arc-shaped plug-in block (13), and the arc-shaped plug-in block (13) is aligned with the limiting notch (8) to limit the discharge barrel (11) at the discharge port (6), and the handle (9) is pulled to push the arc-shaped plug-in block (13) out of the limiting notch (8) to realize the rapid removal of the discharge barrel (11).

2. A granulator discharging mechanism according to claim 1, characterized in that: The side walls of the arc-shaped plug block (13) and the cross beam (7) are provided with aligned limit plug holes (14), and a limit plug rod (15) is inserted into the hole of the limit plug hole (14), so that the arc-shaped plug block (13) is limited on the cross beam (7) by the limit plug rod (15).

3. A granulator discharging mechanism according to claim 2, characterized in that: The limiting rod (15) is a screw rod, and nuts are sleeved on both ends of the limiting rod (15), and the limiting rod (15) is fixed to the crossbeam (7) by the nuts.

4. A granulator discharging mechanism according to claim 1 or 3, characterized in that: The cross section of the limiting frame (12) is designed to be "H"-shaped. A circular hole is provided at the center of the limiting frame (12). The lower end boss of the discharge barrel (11) is inserted into the circular hole. The discharge barrel (11) is fixed to the handle (9) and the limiting frame (12) by a clamp.

5. A granulator discharging mechanism according to claim 4, characterized in that: The arc-shaped plug block (13) and the limiting frame (12) are designed as an integral whole, and the cross-sections of the arc-shaped plug block (13) and the limiting frame (12) are designed in an "L" shape, and the corners of the arc-shaped plug block (13) and the limiting frame (12) are designed in an arc shape.

6. A granulator discharging mechanism according to claim 5, characterized in that: The opening diameter of the discharge cylinder (11) is greater than the width of the discharge port (6), and a storage cylinder (5) is installed at the upper end of the granulation cylinder (4), and materials are stored through the storage cylinder (5).