Spraying device for tinned copper wire processing

By designing a spraying device for processing tin-plated copper wires with a first rotating disc and a second rotating disc, and using the cooperation of a servo motor and a winding roller, the problems of uneven painting and unreasonable line structure in the prior art are solved, and uniform spraying and efficiency improvement of copper wires are achieved.

CN222872496UActive Publication Date: 2025-05-16JIANGSU SHANFENG COPPER TECH CO LTD
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Patent Information

Application Number
CN202421711175.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-19
Publication Date
2025-05-16
Estimated Expiration
2034-07-19

AI Technical Summary

Technical Problem

The existing spraying device for tin-plated copper wire processing is not feasible to drive the spray head to rotate through the pipe, resulting in unreasonable circuit structure and uneven spraying.

Method used

A spraying device for processing tin-plated copper wire is designed. By setting up a first rotating disk and a second rotating disk, and using two servo motors to drive them to rotate simultaneously, combining the design of the rolling roller and the unwinding roller, the copper wire rotates evenly during the spraying process.

Benefits of technology

The uniform spraying of copper wire is achieved, which avoids unreasonable circuit structure and ensures the efficiency and effect of the spraying process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a spraying device for tinned copper wire processing, which comprises an equipment box, the top end and the bottom end of the equipment box are vertically provided with circular mounting ports in a penetrating manner, and the interiors of the two mounting ports are respectively and transversely connected with a first rotating disc and a second rotating disc in a rotating manner. According to the spraying device for tinned copper wire processing, the first rotating disc and the second rotating disc are arranged, when the device operates, the first rotating disc and the second rotating disc are driven by the two servo motors to rotate synchronously, and in the rotating process of the first rotating disc, the first rotating disc and the second rotating disc rotate synchronously; when a copper wire is sprayed, a winding roller on the upper surface of the equipment box can rotate under the driving of a gear at the top end of the winding roller, so that the copper wire on an unwinding roller is wound to the outer surface of the winding roller, and in the process, a first rotating disc and a second rotating disc also rotate, so that the copper wire located in the equipment box can rotate, and uniform spraying of the copper wire is guaranteed; and the overall structure of the structure does not generate unreasonability on the circuit.
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Description

Technical Field

[0001] The utility model relates to the technical field of copper wire processing, in particular to a spraying device for tinned copper wire processing. Background Art

[0002] Copper wire refers to the wire drawn from hot-rolled copper rod without annealing (but smaller wires may require intermediate annealing). It can be used for weaving mesh, cables, copper brush filters, etc. Copper is one of the metals known in ancient times. With the development of production, production tools made of natural copper from Q345B channel steel are no longer sufficient. The development of production has prompted people to find ways to obtain copper from copper mines. Copper-containing minerals are relatively common, and most of them have bright and eye-catching colors.

[0003] Chinese patent CN212820665U discloses a spraying device for tinned copper wire processing, in which a rotatable pipe is arranged inside the device, and a nozzle is installed inside the pipe. The rotation of the pipe drives the nozzle to rotate so as to evenly spray paint on the surface of the copper wire. However, this method does not take into account the overall line structure. During the rotation of the pipe, both the pipes and wires used to connect to the nozzle will eventually be entangled, and the desired purpose cannot be achieved.

[0004] Therefore, it is necessary to provide a new spraying device for tinned copper wire processing to solve the above-mentioned technical problems. Summary of the invention

[0005] The utility model provides a spraying device for tinned copper wire processing, which solves the technical problem that the method of driving the nozzle to rotate through a pipeline in the above-mentioned patent is not feasible.

[0006] In order to solve the above technical problems, the utility model provides a spraying device for tinned copper wire processing, comprising an equipment box, wherein the top and bottom ends of the equipment box are vertically penetrated with circular installation openings, and the insides of the two installation openings are respectively connected with a first rotating disk and a second rotating disk in a horizontally rotatable manner;

[0007] There are two rotating shafts, which are rotatably connected to the top end of the first rotating disk and the bottom end of the second rotating disk respectively, and the outer surfaces of the two rotating shafts are detachably mounted with a winding roller and an unwinding roller respectively, and the top end of the first rotating disk and the middle part of the upper surface of the second rotating disk are vertically penetrated with wire holes;

[0008] A device ring, wherein the inner diameter of the device ring is larger than the outer diameter of the first rotating disk and the device ring is fixedly connected to the top of the equipment box, the inner ring surface of the device ring is fixedly connected to an inner gear ring, and the top of the winding roller is detachably mounted with a gear meshing with the inner gear ring.

[0009] Preferably, the lower surface of the first rotating disk and the upper surface of the second rotating disk are both fixedly connected with extension rings, the top and bottom ends inside the equipment box are both fixedly connected with servo motors, the outer surfaces of the two servo motors and the outer surfaces of the two extension rings are both fixedly connected with pulleys, and the two pulleys at the same end are connected by belt transmission.

[0010] Preferably, the upper surface of the first rotating disk and the lower surface of the second rotating disk are both fixedly connected with a wire holder.

[0011] Preferably, a nozzle is transversely fixedly connected to one side of the lower inner cavity of the equipment box, and a device port is transversely penetrated through the other side of the lower inner cavity of the equipment box, and an exhaust fan corresponding to the nozzle is transversely fixedly connected inside the device port.

[0012] Preferably, the upper part of the inner cavity of the equipment box is vertically fixedly connected with a vertical tube through a mounting frame, and an electric heating wire is arranged inside the vertical tube.

[0013] Preferably, an equipment opening is transversely penetrated through the front end of the outer surface of the equipment box, an equipment box door is rotatably connected to the inside of the equipment opening through a hinge, and a plurality of supporting legs are vertically fixedly connected to the bottom end of the equipment box.

[0014] Compared with the related art, the spraying device for tinned copper wire processing provided by the utility model has the following beneficial effects: the utility model provides a spraying device for tinned copper wire processing, by setting a first rotating disk and a second rotating disk, when the device is running, two servo motors drive the first rotating disk and the second rotating disk to rotate synchronously, during the rotation of the first rotating disk, the winding roller on its upper surface will rotate driven by its own top gear, thereby winding the copper wire on the unwinding roller to its own outer surface, during this process, since the first rotating disk and the second rotating disk are also rotating, the copper wire located inside the equipment box will also rotate, so as to ensure uniform spraying of the copper wire, and the overall structure of the structure will not cause unreasonable lines. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 A schematic structural diagram of a preferred embodiment of a spraying device for tinned copper wire processing provided by the utility model;

[0016] Figure 2 for Figure 1 The schematic diagram of the overall structure of the spraying device for tinned copper wire processing shown in FIG.

[0017] Figure 3 for Figure 1 Schematic diagram of the structure of the gear meshing with the internal gear ring shown.

[0018] Numbers in the figure: 1. equipment box, 2. first rotating disk, 3. second rotating disk, 4. rotating shaft, 5. unwinding roller, 6. winding roller, 7. device ring, 8. inner gear ring, 9. gear, 10. wire holder, 11. servo motor, 12. extension ring, 13. wire hole, 14. nozzle, 15. exhaust fan, 16. vertical pipe, 17. heating wire, 18. equipment box door, 19. supporting leg. DETAILED DESCRIPTION

[0019] The utility model is further described below in conjunction with the accompanying drawings and implementation modes.

[0020] Please refer to Figure 1 , Figure 2 and Figure 3 ,in, Figure 1 A schematic structural diagram of a preferred embodiment of a spraying device for tinned copper wire processing provided by the utility model; Figure 2 for Figure 1 The schematic diagram of the overall structure of the spraying device for tinned copper wire processing shown in FIG. Figure 3 for Figure 1 The schematic diagram of the structure of the gear meshing with the inner gear ring is shown. The spraying device for tinned copper wire processing comprises: an equipment box 1, the top and bottom of the equipment box 1 are vertically penetrated with circular installation openings, and the insides of the two installation openings are respectively connected with a first rotating disk 2 and a second rotating disk 3 in a horizontal rotation manner;

[0021] There are two rotating shafts 4, which are rotatably connected to the top end of the first rotating disk 2 and the bottom end of the second rotating disk 3 respectively. The outer surfaces of the two rotating shafts 4 are detachably mounted with a winding roller 6 and an unwinding roller 5 respectively. The top end of the first rotating disk 2 and the middle of the upper surface of the second rotating disk 3 are vertically penetrated with a wire hole 13;

[0022] The device ring 7 has an inner diameter larger than the outer diameter of the first rotating disk 2 and is fixedly connected to the top of the equipment box 1. The inner ring surface of the device ring 7 is fixedly connected with an inner gear ring 8. The top of the winding roller 6 is detachably mounted with a gear 9 that meshes with the inner gear ring 8.

[0023] The lower surface of the first rotating disk 2 and the upper surface of the second rotating disk 3 are both fixedly connected with an extension ring 12, the top and bottom ends inside the equipment box 1 are both fixedly connected with a servo motor 11, the outer surfaces of the two servo motors 11 and the outer surfaces of the two extension rings 12 are both fixedly connected with pulleys, and the two pulleys at the same end are connected by a belt drive.

[0024] When the device is in operation, the two servo motors 11 drive the first rotating disk 2 and the second rotating disk 3 to rotate synchronously. During the rotation of the first rotating disk 2, the winding roller 6 on its upper surface will rotate driven by its own top gear 9, thereby winding the copper wire on the unwinding roller 5 to its outer surface. During this process, since the first rotating disk 2 and the second rotating disk 3 are also rotating, the copper wire located inside the equipment box 1 will also rotate, thereby ensuring uniform spraying of the copper wire, and the overall structure of the structure will not cause unreasonable lines.

[0025] When the servo motor 11 is running, the pulley on the surface of its output shaft will drive another pulley to rotate through the belt, which will also drive the extension ring 12 to rotate, thereby driving the first rotating disk 2 or the second rotating disk 3 fixedly connected to the extension ring 12 to rotate, so that the two rotate synchronously. During the rotation process, the winding roller 6 on the first rotating disk 2 rotates under the action of the gear 9 thereon and the outer gear ring 8 of the device ring 7, and winds up the copper wire on the unwinding roller 5.

[0026] A wire holder 10 is fixedly connected to the upper surface of the first rotating disk 2 and the lower surface of the second rotating disk 3 .

[0027] The wire holder 10 plays a guiding role, ensuring that the copper wire can be located at the center of the wire hole 13 without causing wear to the copper wire.

[0028] A nozzle 14 is transversely fixedly connected to one side of the lower inner cavity of the equipment box 1, and a device opening is transversely penetrated through the other side of the lower inner cavity of the equipment box 1. An exhaust fan 15 corresponding to the nozzle 14 is transversely fixedly connected inside the device opening.

[0029] During the operation of the device, the nozzle 14 sprays paint on the copper wire, and the excess paint is discharged by the exhaust fan 15 without affecting other structures inside the device.

[0030] A vertical tube 16 is vertically fixedly connected to the upper part of the inner cavity of the equipment box 1 through a mounting frame, and a heating wire 17 is arranged inside the vertical tube 16 .

[0031] The copper wire passes through the interior of the vertical tube 16, and the paint on the surface of the copper wire is baked and dried in the process.

[0032] An equipment opening is formed transversely through the front end of the outer surface of the equipment box 1 , and an equipment box door 18 is rotatably connected to the inside of the equipment opening through a hinge. A plurality of supporting legs 19 are vertically fixedly connected to the bottom end of the equipment box 1 .

[0033] The equipment box door 18 is convenient for people to open the device to maintain and inspect the internal structure, and the support legs 19 play a supporting role.

[0034] The working principle of the spraying device for tinned copper wire processing provided by the utility model is as follows:

[0035] When the servo motor 11 is running, the pulley on the surface of its output shaft will drive another pulley to rotate through the belt, which will also drive the extension ring 12 to rotate, thereby driving the first rotating disk 2 or the second rotating disk 3 fixedly connected to the extension ring 12 to rotate, so that the two rotate synchronously. During the rotation process, the winding roller 6 on the first rotating disk 2 rotates under the action of the gear 9 thereon and the outer gear ring 8 of the device ring 7, and winds up the copper wire on the unwinding roller 5. During this process, the nozzle 14 sprays paint on the surface of the copper wire, and the copper wire is also baked and dried in the process of passing through the inside of the vertical tube 16.

[0036] Compared with the related art, the spraying device for tinned copper wire processing provided by the utility model has the following advantages:

[0037] Beneficial effects:

[0038] The utility model provides a spraying device for tinned copper wire processing. By setting a first rotating disk 2 and a second rotating disk 3, when the device is in operation, two servo motors 11 drive the first rotating disk 2 and the second rotating disk 3 to rotate synchronously. During the rotation of the first rotating disk 2, the winding roller 6 on the upper surface thereof will rotate driven by its own top gear 9, so as to wind the copper wire on the unwinding roller 5 to its own outer surface. During this process, since the first rotating disk 2 and the second rotating disk 3 are also rotating, the copper wire located inside the equipment box 1 will also rotate, so as to ensure uniform spraying of the copper wire, and the overall structure of the structure will not cause unreasonable lines.

[0039] The above are only embodiments of the present invention, and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A spraying device for tinned copper wire processing, characterized in that: It comprises an equipment box (1), wherein the top and bottom ends of the equipment box (1) are both vertically penetrated with circular installation openings, and the interiors of the two installation openings are respectively connected to a first rotating disk (2) and a second rotating disk (3) in a transversely rotatable manner; A rotating shaft (4), wherein the rotating shaft (4) has two parts and is rotatably connected to the top end of the first rotating disk (2) and the bottom end of the second rotating disk (3), respectively; a winding roller (6) and an unwinding roller (5) are detachably mounted on the outer surfaces of the two rotating shafts (4), and a wire hole (13) is vertically penetrated in the middle of the top end of the first rotating disk (2) and the upper surface of the second rotating disk (3); A device ring (7), the inner diameter of which is larger than the outer diameter of the first rotating disk (2) and which is fixedly connected to the top of the equipment box (1), the inner ring surface of which is fixedly connected to an inner gear ring (8), and the top of the winding roller (6) is detachably mounted with a gear (9) which meshes with the inner gear ring (8).

2. The spraying device for tinned copper wire processing according to claim 1, characterized in that: The lower surface of the first rotating disk (2) and the upper surface of the second rotating disk (3) are both fixedly connected with an extension ring (12), the top and bottom ends inside the equipment box (1) are both fixedly connected with a servo motor (11), the outer surfaces of the two servo motors (11) and the outer surfaces of the two extension rings (12) are both fixedly connected with pulleys, and the two pulleys at the same end are connected via a belt drive.

3. The spraying device for tinned copper wire processing according to claim 1, characterized in that: The upper surface of the first rotating disk (2) and the lower surface of the second rotating disk (3) are both fixedly connected with a wire holder (10).

4. The spraying device for tinned copper wire processing according to claim 1, characterized in that: A nozzle (14) is transversely fixedly connected to one side of the lower inner cavity of the equipment box (1), and a device opening is transversely penetrated and opened on the other side of the lower inner cavity of the equipment box (1), and an exhaust fan (15) corresponding to the nozzle (14) is transversely fixedly connected inside the device opening.

5. The spraying device for tinned copper wire processing according to claim 1, characterized in that: The upper part of the inner cavity of the equipment box (1) is vertically fixedly connected to a vertical tube (16) via a mounting frame, and an electric heating wire (17) is arranged inside the vertical tube (16).

6. The spraying device for tinned copper wire processing according to claim 1, characterized in that: The front end of the outer surface of the equipment box (1) is provided with an equipment opening which is horizontally penetrated, and the interior of the equipment opening is rotatably connected to an equipment box door (18) via a hinge, and the bottom end of the equipment box (1) is vertically fixedly connected to a plurality of support legs (19).

Citation Information

Patent Citations

  • Spraying device for tinned copper wire machining

    CN212820665U