Automatic gluing device for fuzzing and pilling

Abstract

The utility model provides a fuzzing and pilling automatic gluing device which comprises a machine base, a bearing mechanism, a machine frame, a glue injection mechanism, a control mechanism and a pressure regulating mechanism, the machine frame is installed on the rear side of the machine base, and the bearing mechanism is installed on the upper end face of the machine base and comprises a bearing bottom plate capable of moving front and back; the glue injection mechanism is mounted on the rack and comprises a glue spraying valve capable of moving leftwards, rightwards, upwards and downwards; the control mechanism is electrically connected with the bearing mechanism and the glue injection mechanism; the pressure regulating mechanism comprises an oil-water separator, a first pressure regulating valve and a second pressure regulating valve, an air outlet of the oil-water separator is respectively connected with air inlets of the first pressure regulating valve and the second pressure regulating valve, and air outlets of the first pressure regulating valve and the second pressure regulating valve are respectively connected with the glue spraying valve and respectively control the glue discharging width and the glue discharging speed. The gluing device is easy to operate, the labor cost is reduced, the gluing size is accurate, the reliability is good, the glue outlet width and speed can be adjusted, and the gluing device can meet various different gluing requirements.

Description

Technical Field

[0001] The utility model relates to the technical field of fabric testing, in particular to an automatic gluing device for pilling. Background Art

[0002] Clothes made of fabrics are constantly subjected to friction during daily wear and washing, which may cause pilling and fuzzing on the fabric surface. This not only damages the appearance of the fabric, but also significantly reduces the durability of the fabric.

[0003] Pilling performance testing of fabrics is an important part of textile inspection. The ASTMD3512 random pilling tester commonly used in testing requires glue sealing on each side of the fabric test sample. Sealing glue on each side of the fabric test sample can prevent the yarn from loosening, and the glue coating needs to meet the 3mm width requirement. Usually, this operation is done manually by the tester. Before gluing, the tester needs to draw the glue coating size on the test sample, and the glue coating needs to be operated in a jog manner. Manual operation by the tester is prone to uneven glue coating and inaccurate glue coating width. Utility Model Content

[0004] In order to achieve the above purpose and other purposes, the utility model is implemented through the following technical solutions: one, including a machine base; a bearing mechanism, including a first guide rail and a bearing base plate, the first guide rail is arranged on the upper end surface of the machine base, and the bearing base plate is slidably installed on the first guide rail; a frame, the frame is fixedly installed on the rear side of the machine base; a glue injection mechanism, the glue injection mechanism is installed on the frame, including a glue tank and a glue spray valve, the glue tank and the glue spray valve are installed on the mounting plate, and the lower end of the glue tank is connected to the glue spray valve; a control mechanism, the control mechanism is installed on the frame and electrically connected to the bearing mechanism and the glue injection mechanism; a pressure regulating mechanism, the pressure regulating mechanism is installed on the side of the machine base, including an oil-water separator, a first pressure regulating valve and a second pressure regulating valve, the air outlet of the oil-water separator is respectively connected to the air inlet of the first pressure regulating valve and the second pressure regulating valve, and the air outlet of the first pressure regulating valve and the second pressure regulating valve is respectively connected to the glue spray valve.

[0005] In one embodiment, a first interface is provided on one side of the glue spray valve, and the first interface is connected to the glue tank; a second interface, a third interface and a fourth interface are provided on the other side of the glue spray valve in order from top to bottom, the second interface is connected to the air outlet of the first pressure regulating valve, the fourth interface is connected to the air outlet of the second pressure regulating valve, and the third interface is used for pressure relief.

[0006] In one embodiment, the interior of the glue spray valve includes a solenoid valve, a ejector pin and a nozzle, the second interface and the third interface are connected to the solenoid valve, the upper end of the ejector pin is embedded in the lower end of the solenoid valve, the first interface and the fourth interface are connected to the ejector pin, and the lower end of the ejector pin is connected to the nozzle.

[0007] In one embodiment, the upper end of the glue spray valve is a micrometer, and the micrometer is connected to the solenoid valve.

[0008] In one embodiment, the air inlet of the oil-water separator is connected to an air compressor, and the top of the glue tank is connected to the air outlet of the oil-water separator.

[0009] In one embodiment, the control mechanism includes a motor assembly and a graphic editor, the motor assembly and the graphic editor are fixed on the frame, the motor assembly is electrically connected to the graphic editor, and the motor assembly is electrically connected to the supporting mechanism and the glue injection mechanism.

[0010] In one embodiment, the bearing mechanism further includes an anti-glue layer and a magnetic attraction component. The upper end surface of the bearing base plate covers the anti-glue layer, and the magnetic attraction component is embedded and installed on the edge of the bearing base plate.

[0011] In one embodiment, it also includes an anti-drying barrel, which is arranged on the machine base and filled with anti-drying oil. The anti-drying barrel is located below the initial position of the glue spraying valve, and the lower end of the glue spraying valve is immersed in the anti-drying oil.

[0012] Due to the application of the above technical solution, the utility model has the following advantages compared with the prior art: the utility model is easy to operate, reduces labor costs, has accurate gluing dimensions, good reliability, and both the gluing width and speed can be adjusted, and can be suitable for a variety of different gluing needs. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 Shown is a schematic diagram of the utility model;

[0014] Figure 2 Shown is a schematic diagram of the interior of the glue spray valve of the present utility model.

[0015] 1-glue coating device; 11-machine base; 12-carrying mechanism; 121-first guide rail; 122-carrying bottom plate; 123-anti-glue layer; 124-magnetic suction piece; 13-machine frame; 14-glue injection mechanism; 141-second guide rail; 142-mounting seat; 143-third guide rail; 144-mounting plate; 145-fixing piece; 146-glue tank; 147-glue spray valve; 1471-first interface; 147 2-second interface; 1473-third interface; 1474-fourth interface; 1475-micrometer; 1476-solenoid valve; 1477-thimble; 1478-nozzle; 15-control mechanism; 151-motor assembly; 152-graphic editor; 16-pressure regulating mechanism; 161-oil-water separator; 162-first pressure regulating valve; 163-second pressure regulating valve; 17-control switch; 18-anti-dry barrel. DETAILED DESCRIPTION

[0016] See also Figure 1 to Figure 2 The following describes the implementation of the present invention through specific examples. Those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.

[0017] It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification for the understanding and reading of those skilled in the art, and are not used to limit the limiting conditions for the implementation of the utility model, so they have no substantial technical significance. Any modification of the structure, change of the proportion relationship, or adjustment of the size, without affecting the effects and purposes that can be achieved by the utility model, should still fall within the scope of the technical contents disclosed by the utility model. At the same time, the terms such as "left", "right", "up", "down", and "one" quoted in this specification are only for the convenience of description, and are not used to limit the scope of the implementation of the utility model. The change or adjustment of the relative relationship, without substantially changing the technical content, should also be regarded as the scope of the implementation of the utility model.

[0018] In the present invention, for the sake of clear description, the following explanation is made: the observer faces the attached Figure 1 The side closer to the observer is the "front", the side farther from the observer is the "rear", and the left and right sides of the observer are the "left" and "right" respectively. The above description is only for the convenience of describing the utility model clearly, and does not indicate or imply that the structure or parts referred to must have a specific orientation or be constructed in a specific orientation, so it cannot be understood as a limitation of the utility model. At the same time, in order to facilitate the observation of the structure, the connecting pipes are not drawn in the drawings.

[0019] An automatic gluing device 1 for pilling evenly applies glue on each side of a fabric test sample to prevent the yarn from becoming loose and affecting the test result during a pilling random tumbling test.

[0020] like Figure 1 As shown, the glue coating device 1 includes a base 11, a bearing mechanism 12, a frame 13, a glue injection mechanism 14, a control mechanism 15, a pressure regulating mechanism 16, and a control switch 17. The upper end surface of the base 11 is provided with the bearing mechanism 12, and the fabric test sample is placed and fixed on the bearing mechanism 12 to prevent the fabric test sample from moving and affecting the glue coating; the frame 13 is fixedly installed on the rear side of the base 11, the frame 13 spans the base 11, and the two ends are respectively fixed on the left and right sides of the base 11; the glue injection mechanism 14 is movably installed on the frame 13, and the glue injection mechanism 14 applies glue to the fabric test sample; the control mechanism 15 is fixedly installed on the frame 13, and the control mechanism 15 is used to control the operation of the glue injection mechanism 14; the pressure regulating mechanism 16 is fixedly installed on one side of the base 11, and the pressure regulating mechanism 16 is used to adjust the glue output of the glue injection mechanism 14; the control switch 17 is installed on the front side of the frame 13, and the working state of the glue injection mechanism 14 is controlled by the control switch 17.

[0021] The bearing mechanism 12 includes a first guide rail 121, a bearing base plate 122, an anti-glue layer 123 and a magnetic attraction member 124. The first guide rail 121 is fixedly installed on the upper end surface of the machine base 11, and the two ends of the first guide rail 121 are respectively fixed to the front and rear sides of the machine base 11; the bearing base plate 122 is slidably installed on the first guide rail 121, and the bearing base plate 122 slides back and forth along the first guide rail 121; the upper end surface of the bearing base plate 122 is covered with the anti-glue layer 123 to prevent glue from sticking to the bearing base plate 122; a plurality of the magnetic attraction members 124 are embedded and installed at the edge of the bearing base plate 122, which are used to fix the fabric test sample on the bearing base plate 122 to prevent the fabric test sample from shifting during glue coating.

[0022] The glue injection mechanism 14 includes a second guide rail 141, a mounting seat 142, a third guide rail 143, a mounting plate 144, a fixing member 145, a glue tank 146, and a glue spray valve 147. The second guide rail 141 is arranged on the crossbar of the frame 13, the mounting seat 142 is slidably mounted on the second guide rail 141, and the mounting seat 142 slides left and right along the second guide rail 141; the third guide rail 143 is arranged on the mounting seat 142; the mounting plate 144 is slidably mounted on the third guide rail 143, and the mounting plate 144 slides up and down along the third guide rail 143; the fixing member 145 is fixedly mounted on the The glue tank 146 is installed on the upper part of the mounting plate 144 through the fixing member 145, and the top of the glue tank 146 is connected to the pressure regulating mechanism 16 through a pipeline, giving the glue in the glue tank 146 an initial pressure so that the glue can flow out downward; the glue spraying valve 147 is fixedly installed on the lower part of the mounting plate 144, and the lower end of the glue spraying valve 147 is lower than the lower end of the mounting plate 144. The lower end of the glue tank 146 is connected to the glue spraying valve 147 through a pipeline, and the glue flows from the glue tank 146 into the glue spraying valve 147, and the glue spraying valve 147 sprays glue on the fabric test sample.

[0023] The control mechanism 15 includes a motor assembly 151 and a graphic editor 152. The motor assembly 151 is fixedly mounted on the vertical rod of the frame 13 and is electrically connected to the glue injection mechanism 14. The motor assembly 151 controls the movement of the supporting base plate 122 and the glue injection mechanism 14. The graphic editor 152 is fixedly mounted on the vertical rod of the frame 13 and is electrically connected to the glue injection mechanism 14. The graphic editor 152 is used to set the required glue coating shape and size.

[0024] The pressure regulating mechanism 16 includes an oil-water separator 161, a first pressure regulating valve 162 and a second pressure regulating valve 163. The oil-water separator 161, the first pressure regulating valve 162 and the second pressure regulating valve 163 are sequentially installed on the side of the base 11 from front to back. The air inlet of the oil-water separator 161 is connected to an air compressor (not shown in the figure), and the air outlet of the oil-water separator 161 is respectively connected to the air inlet of the first pressure regulating valve 162, the air inlet of the second pressure regulating valve 163, and the air outlet of the oil-water separator 161. The top of the glue tank 146 is connected by a pipeline, and the oil-water separator 161 is used to remove gas impurities and moisture from the air compressor, and provide initial pressure to the first pressure regulating valve 162, the second pressure regulating valve 163, and the glue tank 146; the first pressure regulating valve 162 and the second pressure regulating valve 163 are respectively connected to the glue spraying valve 147 through pipelines, and the first pressure regulating valve 162 and the second pressure regulating valve 163 are used to adjust the pressure to control the glue discharge speed of the glue spraying valve 147.

[0025] Please combine Figure 1 and Figure 2 A first interface 1471 is provided on one side of the glue spray valve 147, and the first interface 1471 is connected to the lower end of the glue tank 146 through a pipeline, and the glue in the glue tank 146 enters the glue spray valve 147 from the first interface 1471; a second interface 1472, a third interface 1473 and a fourth interface 1474 are provided on the other side of the glue spray valve 147 from top to bottom, and the second interface 1472 is connected to the first pressure regulating valve 162 through a pipeline, the third interface 1473 is used for pressure relief, and the fourth interface 1474 is connected to the second pressure regulating valve 163 through a pipeline. The glue spraying valve 147 also includes a micrometer 1475, a solenoid valve 1476, a ejector pin 1477 and a nozzle 1478. The top of the glue spraying valve 147 is the micrometer 1475, and the micrometer 1475 can manually control the glue output; the solenoid valve 1476 is arranged inside the glue spraying valve 147, and the solenoid valve 1476 is connected to the micrometer 1475. The micrometer 1475 is used to control the amplitude of the switch of the solenoid valve 1476, so as to control the glue output; the second interface 1472 and the third interface 1473 are connected to the solenoid valve 1476, and are used to control the switch of the solenoid valve 1476; the ejector pin 1477 is arranged at the lower end of the solenoid valve 1476, and the second interface 1472 and the third interface 1473 control the ejector pin 1477 to move up and down by controlling the air pressure; The interior of the needle 1477 is hollow, the first interface 1471 and the fourth interface 1474 are connected to the ejector pin 1477 respectively, the lower end of the ejector pin 1477 is connected to the nozzle 1478, the nozzle 1478 is located at the glue outlet, the interior of the glue outlet is conical, the glue flows into the lower end of the ejector pin 1477 from the first interface 1471, and is sprayed out from the nozzle 1478, the nozzle 1478 is lifted up following the ejector pin 1477, the nozzle 1478 is lifted up following the ejector pin 1477, the glue contacts the glue outlet during glue spraying, and the glue outlet width becomes larger; the nozzle 1478 is reset following the ejector pin 1477, the glue does not contact the glue outlet, and is directly sprayed out from the nozzle 1478, the fourth interface 1474 is connected to the second pressure regulating valve 163 to control the air pressure in the ejector pin 1477, thereby controlling the glue outlet speed.

[0026] In order to prevent the glue outlet of the glue spray valve 147 from being blocked due to the glue drying out in contact with the air, the glue coating device 1 is also provided with an anti-drying barrel 18. The anti-drying barrel 18 is arranged on the upper end surface of the machine base 11 and is located below the initial position of the glue spray valve 147. The anti-drying barrel 18 is filled with anti-drying oil. When the glue spray valve 147 is not working, the lower end is immersed in the anti-drying barrel and is isolated from the air to prevent the glue spray valve 147 from being blocked.

[0027] When the glue coating device 1 is used, the fabric test sample is laid flat on the bearing base plate 122, fixed by the magnetic suction member 124, the graphics are set in advance in the graphic editor 152, and the control switch 17 is clicked to operate, and the motor assembly 151 drives the bearing base plate 122 to move forward and backward, the mounting seat 142 to move left and right, and the mounting plate 144 to move up and down, thereby driving the glue spraying valve 147 to apply glue on the fabric test sample; the pressure regulating mechanism 16 is turned on to give the glue tank 146 an initial pressure, and the glue enters the glue spraying valve 147 through the pipeline, and the first pressure regulating valve 162 passes through the second interface 14 72 and the third interface 1473 control the switch of the solenoid valve 1476, the micrometer 1475 adjusts the switch size of the solenoid valve 1476, drives the ejector pin 1477 to move, and the ejector pin 1477 drives the nozzle 1478 to move to adjust the width of the glue output; the second pressure regulating valve 163 applies pressure to the glue in the ejector pin 1477 through the fourth interface 1474 to adjust the speed of the glue output; during the gluing process, the control switch 17 can be used to pause or perform a single gluing operation. After the gluing is completed, click the control switch 17 to close, the glue spray valve 147 returns to the initial position, and the lower end is immersed in the anti-drying barrel 18.

[0028] In summary, the utility model is easy to operate, reduces labor costs, has accurate gluing dimensions, good reliability, and both the gluing width and speed can be adjusted, and can be suitable for a variety of different gluing needs.

[0029] Therefore, the utility model effectively overcomes various shortcomings in the prior art and has a high industrial utilization value. The above embodiments are only illustrative of the principles and effects of the utility model, and are not used to limit the utility model. Anyone familiar with this technology can modify or change the above embodiments without violating the spirit and scope of the utility model. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the relevant technical field without departing from the spirit and technical ideas disclosed by the utility model should still be covered by the claims of the utility model.

Claims

1. An automatic gluing device for pilling, characterized in that: include: Machine base; The bearing mechanism comprises a first guide rail and a bearing bottom plate, wherein the first guide rail is arranged on the upper end surface of the base, and the bearing bottom plate is slidably mounted on the first guide rail; A frame, the frame being fixedly mounted on the rear side of the base; A glue injection mechanism, which is installed on the frame and includes a glue tank and a glue spraying valve, wherein the lower end of the glue tank is connected to the glue spraying valve; A control mechanism, which is mounted on the frame and electrically connected to the bearing mechanism and the glue injection mechanism; A pressure regulating mechanism is installed on the side of the machine base, and includes an oil-water separator, a first pressure regulating valve and a second pressure regulating valve. The air outlet of the oil-water separator is respectively connected to the air inlet of the first pressure regulating valve and the second pressure regulating valve, and the air outlet of the first pressure regulating valve and the second pressure regulating valve is respectively connected to the glue spraying valve.

2. The automatic gluing device for pilling according to claim 1, characterized in that: A first interface is provided on one side of the glue spray valve, and the first interface is connected to the glue tank; a second interface, a third interface and a fourth interface are provided on the other side of the glue spray valve in sequence from top to bottom, the second interface is connected to the air outlet of the first pressure regulating valve, the fourth interface is connected to the air outlet of the second pressure regulating valve, and the third interface is used for pressure relief.

3. The automatic gluing device for pilling according to claim 2, characterized in that: The interior of the glue spray valve includes a solenoid valve, a ejector pin and a nozzle, the second interface and the third interface are connected to the solenoid valve, the upper end of the ejector pin is embedded in the lower end of the solenoid valve, the first interface and the fourth interface are connected to the ejector pin, and the lower end of the ejector pin is connected to the nozzle.

4. The automatic gluing device for pilling according to claim 3 is characterized in that: The upper end of the glue spraying valve is a micrometer, and the micrometer is connected to the solenoid valve.

5. The automatic gluing device for pilling according to claim 1, characterized in that: The air inlet of the oil-water separator is connected to the air compressor, and the top of the glue tank is connected to the air outlet of the oil-water separator.

6. The automatic gluing device for pilling according to claim 1, characterized in that: The control mechanism comprises a motor component and a graphic editor, wherein the motor component and the graphic editor are fixed on the frame, the motor component is electrically connected to the graphic editor, and the motor component is electrically connected to the bearing mechanism and the glue injection mechanism.

7. The automatic gluing device for pilling according to claim 1, characterized in that: The bearing mechanism further comprises an anti-glue layer and a magnetic attraction component. The upper end surface of the bearing base plate covers the anti-glue layer, and the magnetic attraction component is embedded and installed on the edge of the bearing base plate.

8. The automatic gluing device for pilling according to claim 1, characterized in that: It also includes an anti-drying barrel, which is arranged on the machine base and filled with anti-drying oil. The anti-drying barrel is located below the initial position of the glue spraying valve, and the lower end of the glue spraying valve is immersed in the anti-drying oil.

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