Ceramic tile bottom washing machine

By designing a tile bottom washing machine including a conveying mechanism and a roller brush assembly, the problems of inefficient and poor adaptability of traditional manual cleaning are solved, efficient automated cleaning and flexible adaptability are achieved, and the efficiency and quality of tile cleaning are significantly improved.

CN222872787UActive Publication Date: 2025-05-16FOSHAN JUXINGXIANG MECHANICAL & ELECTRICAL CO LTD
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Patent Information

Application Number
CN202421217553.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-05-16
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

Traditional manual cleaning of ceramic tiles is inefficient and it is difficult to ensure consistency in cleaning quality, especially for the bottom cleaning of large-area or special-shaped ceramic tiles. The existing ceramic tile cleaning equipment has problems such as incomplete cleaning, poor dimensional adaptability and complex operation.

Method used

A ceramic tile bottom washing machine is designed, including a conveying mechanism and a roller brush assembly. The conveying mechanism automatically pushes the tiles through the cleaning area, and multiple sets of brush rollers are self-rotated and matched with the water spray system to achieve all-round cleaning of the bottom of the tiles. The roller brush assembly can flexibly adapt to ceramic tiles of different sizes and shapes through the front and rear movement of the base and the control of the lifting motor.

Benefits of technology

It significantly improves the efficiency and quality of tiles cleaning, realizes efficient automated cleaning and flexible adaptability, ensures that both standard sizes and special-shaped tiles can be cleaned uniformly and effectively, reduces labor costs and improves the continuity and standardization of cleaning operations.

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Abstract

The utility model discloses a ceramic tile bottom washing machine which comprises a machine frame, a conveying mechanism is arranged on the machine frame, a conveying channel is arranged in the conveying mechanism, ceramic tiles can pass through the conveying channel, a rolling brush assembly is installed on the lower side of the machine frame and comprises bases arranged on the two sides of the machine frame respectively, and brush rollers are installed on the bases on the two sides. One end of the brush roller is connected with a rotating motor, and a guide rail is arranged below the base. The ceramic tile cleaning device has an efficient automatic cleaning function and flexible adaptability, the positions of the brush rollers can be adjusted according to ceramic tiles of different sizes and shapes, accurate alignment of the brush rollers to the bottom faces of the ceramic tiles is achieved, and the universality and flexibility of the device are enhanced.
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Description

Technical Field

[0001] The utility model relates to the technical field of tile production, in particular to a tile bottom cleaning machine. Background Art

[0002] In the building decoration industry, ceramic tiles are widely used as a decorative material, and their surface cleanliness directly affects the final decoration effect. However, the traditional manual cleaning method is not only inefficient, but also difficult to ensure the consistency of cleaning quality, especially when dealing with a large number of tiles or large areas. This problem is more prominent. Although the existing ceramic tile cleaning equipment has improved the cleaning efficiency to a certain extent, it still has some shortcomings, such as incomplete cleaning, poor adaptability to ceramic tile size, and complicated operation. In particular, the cleaning of the bottom of the ceramic tile often becomes a difficult point due to its special location and different shapes. Utility Model Content

[0003] Therefore, in order to solve the above problems, the purpose of the utility model is to provide a tile bottom cleaning machine, including a frame, a conveying mechanism is arranged on the frame, a conveying channel is arranged in the conveying mechanism for tiles to pass through, a roller brush assembly is installed on the lower side of the frame, the roller brush assembly includes a base arranged on both sides of the frame, brush rollers are installed on the bases on both sides, one end of the brush roller is connected to a rotating motor, a guide rail is provided under the base, the guide rail is parallel to the axis of rotation of the brush roller, the base is clamped on the guide rail and can move along the direction of the guide rail.

[0004] Preferably, the base comprises an upper base and a lower base which are movably connected, the brush roller is mounted on the upper base, and a clamping block is connected to the lower end of the lower base, and the clamping block is clamped on the guide rail.

[0005] Preferably, the guide rail is fixed to the frame, a lifting motor is installed on the lower base, and an output end of the lifting motor is connected to the upper base.

[0006] Preferably, the lower base is provided with guide supports that penetrate vertically on both sides of the lifting motor, and the lower end of the upper base is connected to two guide columns that are respectively inserted into the guide supports.

[0007] Preferably, a water pipe is provided in the frame, and a water spray port is provided on an upward side of the water pipe.

[0008] The beneficial effects of the utility model are:

[0009] Through innovative design, the efficiency and quality of tile cleaning have been significantly improved, which is specifically reflected in the following aspects:

[0010] (1) Efficient and automated cleaning: The device integrates transportation and cleaning. It uses a conveying mechanism to automatically push tiles through the cleaning area. At the same time, multiple groups of brush rollers rotate and cooperate with the water spray system to achieve all-round and efficient cleaning of the bottom surface of the tiles, greatly saving labor costs and improving the continuity and standardization of cleaning operations.

[0011] (2) Flexible adaptability: For tiles of different sizes and shapes, the device achieves precise alignment and height adjustment of the brush roller on the bottom surface of the tile through the forward and backward movement of the base and the up and down adjustment function controlled by the lifting motor, ensuring that both standard-sized and special-shaped tiles can be cleaned evenly and effectively, enhancing the versatility and flexibility of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0013] Figure 1 It is a schematic diagram of the structure of the utility model;

[0014] Figure 2 It is a structural diagram of the bottom of the rack;

[0015] Figure 3 It is a structural schematic diagram of a roller brush assembly;

[0016] Explanation of the accompanying drawings: 1. Conveying mechanism; 2. Roller brush assembly; 3. Base; 31. Upper base; 32. Lower base; 33. Block; 34. Lifting motor; 35. Guide support; 36. Guide column; 4. Brush roller; 5. Rotating motor; 6. Guide rail; 7. Water pipe; 71. Water nozzle; 8. Ceramic tile.

[0017] The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0019] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0020] Unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0021] Embodiment 1:

[0022] Figure 1-Figure 3 The utility model provides a tile bottom cleaning machine, including a conveying mechanism 1 and a roller brush assembly 2. The conveying mechanism 1 is fixed on a frame. A conveying channel is provided in the conveying mechanism 1 for tiles 8 to pass through. The conveying mechanism 1 includes a mechanism capable of driving the tiles 8 to move forward in the conveying channel. The roller brush assembly 2 is arranged below the conveying channel. The roller brush assembly 2 includes a base 3, a brush roller 4, a rotating motor 5 and a guide rail 6. Two bases 3 are grouped together and arranged on both sides of the frame. A rotatable brush roller 4 is installed on one group of bases 3. When the brush roller 4 rotates, the bristles thereon can scrub the bottom surface of the tiles 8 in the conveying channel.

[0023] The guide rails 6 are also divided into two groups and are arranged on both sides of the frame and below the base 3. The base 3 is clamped on the guide rails 6. The base 3 can move forward and backward along the guide rails 6. Since the bases 3 on both sides are connected to the same brush roller 4, the two bases 3 move synchronously. The guide rails 6 on the opposite sides are also set to the same size. When the base 3 moves, it drives the brush roller 4 to move.

[0024] The base 3 includes an upper base 31 and a lower base 32. The brush roller 4 is mounted on the upper base 31. The lower end of the lower base 32 is connected with a clamping block 33. The clamping block 33 is clamped on the guide rail 6. The guide rail 6 is directly fixed on the frame during installation.

[0025] The upper base 31 is movably connected to the lower base 32. Specifically, a lifting motor 34 is installed on the lower base 32. The output end of the lifting motor 34 is connected to the upper base 31. When the lifting motor 34 is started, it can control the upper base 31 to rise / fall. The lower base 32 is provided with guide supports 35 that pass through from top to bottom on both sides of the lifting motor 34. Two guide columns 36 are connected to the lower end of the upper base 31 and are respectively inserted into the guide supports 35. The guide supports 35 and the guide columns 36 cooperate to play a guiding role to prevent the upper base 31 from deflecting.

[0026] A water pipe 7 is laid in the frame, close to the conveying channel and arranged below the conveying channel. A water spray port 71 is provided on an upward side of the water pipe 7 to spray water toward the tiles 8 in the conveying channel.

[0027] Working principle:

[0028] The ceramic tile 8 enters from the entrance of the conveying channel, and the conveying mechanism 1 drives the ceramic tile 8 to move forward in the conveying channel. A plurality of groups of brush rollers 4 are arranged in an array and rotate under the conveying channel. The bristles of the brush roller 4 cooperate with the spray water provided by the water pipe 7 to brush the bottom surface of the ceramic tile 8. The width of the conveying channel is usually larger than the ceramic tile 8. If the ceramic tile 8 is misplaced when placed in the conveying channel, the brush roller 4 cannot completely cover the bottom surface of the ceramic tile 8. At this time, the position of the brush roller 4 needs to be adjusted, so that the base 3 slides along the guide rail 6 with the brush roller 4 to change its position to ensure that the brush roller 4 can align and cover the bottom surface of the ceramic tile 8. The base 3 also has a lifting function. When the brush roller 4 is too close to the ceramic tile 8, the root of the bristles abuts against the bottom surface of the ceramic tile 8, and the scrubbing effect is poor. The height of the brush roller 4 can be controlled by the lifting motor 34. Adjusting to the most suitable height according to actual conditions can ensure the scrubbing effect.

[0029] The above description is only an optional embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the inventive concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.

Claims

1. A tile bottom cleaning machine, characterized in that: The invention comprises a frame, a conveying mechanism (1) is arranged on the frame, a conveying channel is arranged in the conveying mechanism (1) for tiles (8) to pass through, a roller brush assembly (2) is installed on the lower side of the frame, the roller brush assembly (2) comprises bases (3) arranged on both sides of the frame, brush rollers (4) are installed on the bases (3) on both sides, one end of the brush roller (4) is connected to a rotating motor (5), a guide rail (6) is arranged below the base (3), the guide rail (6) is parallel to the axis of rotation of the brush roller (4), and the base (3) is clamped on the guide rail (6) and can move along the guide rail (6); The base (3) comprises an upper base (31) and a lower base (32) which are movably connected, the brush roller (4) is mounted on the upper base (31), and the lower end of the lower base (32) is connected to a clamping block (33), which is clamped on the guide rail (6).

2. The tile bottom cleaning machine according to claim 1, characterized in that: The guide rail (6) is fixed to the frame, and the lower base (32) (3) is equipped with a lifting motor (34), and the output end of the lifting motor (34) is connected to the upper base (31) (3).

3. The tile bottom cleaning machine according to claim 2, characterized in that: The lower base (32) (3) is provided with guide supports (35) that penetrate up and down on both sides of the lifting motor (34), and the lower end of the upper base (31) (3) is connected to two guide columns (36) that are respectively inserted into the guide supports (35).

4. The tile bottom cleaning machine according to claim 1, characterized in that: A water pipe (7) is arranged in the frame, and a water spraying port (71) is arranged on an upward side of the water pipe (7).