Roller disc type cooling bed

By using bearing seat support positioning in the roller disc cooling bed and improving the air convection design, the existing roller disc cooling bed in terms of installation, failure rate and operation and maintenance costs are solved, and the reliability and efficiency of the equipment are improved.

CN222873010UActive Publication Date: 2025-05-16BEIJING SHOUGANG INT ENG TECH
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Patent Information

Application Number
CN202421535866.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-01
Publication Date
2025-05-16
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

The existing roller disc cold beds have problems in installation, failure rate and operating and maintenance costs, and cannot effectively reduce the working temperature of the bearings, resulting in a shortened service life and high operating costs.

Method used

The roller disc shaft assembly method is adopted that is positioned through bearing seat support to simplify the structure and facilitate processing, manufacturing and installation; at the same time, the number of bearings is reduced and the space under the cold bed is increased to improve air convection and improve cooling efficiency.

Benefits of technology

It reduces the failure rate and operating costs of the equipment, extends the service life of the equipment, improves the cooling efficiency of the cold bed, and simplifies the maintenance process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a roller disc type cooling bed, and relates to the technical field of roller disc type cooling beds. The first roller disc shafts are provided with first mounting assemblies, and the first roller disc shafts are fixedly connected with the supporting beam through the first mounting assemblies; the first roller disc shafts are provided with first mounting assemblies, the second roller disc shafts are provided with second mounting assemblies, the second roller disc shafts are fixedly connected with the supporting beam through the second mounting assemblies, and the first roller disc shafts and the second roller disc shafts are arranged on the supporting beam at intervals; the first roller disc shaft and the first mounting assembly as well as the second roller disc shaft and the second mounting assembly are arranged in a staggered manner to form a cooling bed surface; the driving assembly is connected with the first roller disc shaft and the second roller disc shaft, and the driving assembly is used for driving the first roller disc shaft and the second roller disc shaft to rotate. Roller disc shaft assembly conventionally used by the roller disc type cooling bed is changed into supporting and positioning through the bearing seats, and machining, manufacturing, installing and using are more convenient.
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Description

Technical Field

[0001] The present application belongs to the technical field of roller cooling beds, and in particular relates to a roller cooling bed. Background Art

[0002] Roller cooling beds have been widely used in medium and thick plate production lines. The roller cooling beds currently used have rollers for supporting and positioning each section of the long roller shaft. The long roller shaft is placed on the rollers without constraints. Each section of the shaft has about 2 to 3 fulcrums (the number is determined by the spacing of the fulcrums), and each fulcrum is supported by two rollers and a tray. The purpose of this support method is to keep the bearing points as far away from the heat radiation area as possible.

[0003] After recent use, it is found that the existing roller cooling bed is difficult to install, has a high failure rate and high operation and maintenance costs. The slight processing or installation errors of the existing roller cooling bed can easily cause part of the pallet to be suspended or in single-sided contact with the roller, thereby increasing the wear rate of the pallet and roller, reducing the service life of the equipment and increasing the operating cost. At the same time, it also destroys the flatness of the roller cooling bed surface. This has also become a major reason for the deviation of the steel plate. It is found that the support method of the existing roller cooling bed cannot effectively reduce the working temperature of the bearing. The existing roller cooling bed can only keep the distance between the roller bearing point and the hot steel plate at a maximum of about 450mm. Due to its structure, it is impossible to insulate the roller bearing. Therefore, in terms of its high operating cost and difficulty in installation and maintenance, the roller cooling bed of this structural form designed for the purpose of keeping the bearing away from the strong heat radiation area and reducing the bearing temperature is no longer the best choice. The axial movement of the existing roller cooling bed is positioned by the groove wheel, which cannot solve the "biting edge" phenomenon of the supporting pallet. Summary of the invention

[0004] The purpose of the present application is to provide a roller cooling bed, aiming to solve the technical problem of easy wear on the edge of the roller cooling bed at least to a certain extent.

[0005] In order to solve the above technical problems, this application adopts the following technical solutions:

[0006] A first aspect of an embodiment of the present application provides a roller cooling bed for cooling steel plates, the roller cooling bed comprising: a support beam; a plurality of first roller shafts, a first mounting assembly being mounted on the first roller shaft, the first roller shaft being fixedly connected to the support beam via the first mounting assembly; a plurality of second roller shafts, a second mounting assembly being mounted on the second roller shaft, the second roller shaft being fixedly connected to the support beam via the second mounting assembly, the first roller shaft and the second roller shaft being spaced apart on the support beam, the first roller shaft and the first mounting assembly being staggered with the second roller shaft and the second mounting assembly to form a cooling bed surface; a driving assembly being respectively connected to the first roller shaft and the second roller shaft, the driving assembly being used to drive the first roller shaft and the second roller shaft to rotate.

[0007] In some embodiments, the first mounting assembly includes: a plurality of first fixed bearing seats, used to fixedly connect the first roller shaft and the support beam; a plurality of first movable bearing seats, fixed to the support beam, the bearings in the first movable bearing seats being laterally movable and connected to the first roller shaft; a plurality of first rollers, sleeved on the first roller shaft, and each of the first fixed bearing seats, the first movable bearing seats and the first rollers being arranged at intervals.

[0008] In some embodiments, a first heat insulation cover is disposed on both the first fixed bearing seat and the first movable bearing seat.

[0009] In some embodiments, the first roller shaft includes two first shaft bodies, and the two first shaft bodies are connected by a first connecting unit.

[0010] In some embodiments, the first connection unit includes: an intermediate shaft and two sleeves, and two ends of the intermediate shaft are respectively connected to the two first shaft bodies through the sleeves.

[0011] In some embodiments, the driving assembly includes a plurality of driving units, and the plurality of driving units are respectively connected to each of the first roller shafts and / or the second roller shafts.

[0012] In some embodiments, the driving unit includes: a base; a reduction motor installed on the base, and a power output end of the reduction motor is connected to the first roller shaft or the second roller shaft through a coupling.

[0013] In some embodiments, the second mounting assembly includes: a plurality of second fixed bearing seats, used to fixedly connect the second roller shaft and the support beam; a plurality of second movable bearing seats, fixed to the support beam, the bearings in the second movable bearing seats being laterally movable and connected to the second roller shaft; a plurality of second rollers, sleeved on the second roller shaft, with each of the second fixed bearing seats, the second movable bearing seats and the second rollers being spaced apart.

[0014] In some embodiments, a second heat insulation cover is disposed on both the second fixed bearing seat and the second movable bearing seat.

[0015] In some embodiments, the bearings in the first movable bearing seat, the first fixed bearing seat, the second fixed bearing seat and the second movable bearing seat are spherical roller bearings or split spherical roller bearings or self-lubricating spherical roller bearings or split self-lubricating spherical roller bearings.

[0016] It can be seen from the above technical solution that the present application has at least the following advantages and positive effects:

[0017] A roller cooling bed in the present application changes the conventional roller shaft assembly of the roller cooling bed to a bearing seat support positioning, which has a simple structure and is easier to manufacture, install and use. Compared with the existing roller cooling bed, the number of bearings is only 1 / 3 of the original, which is convenient for inspection and maintenance; the traditional roller support and positioning method is abandoned, and there is no support tray, thereby avoiding wear and "edging", greatly reducing the failure rate and operating cost of the equipment; the support beam can support the first roller shaft and the second roller shaft at the same time, abandoning the traditional roller support and positioning method, and there is no support tray, thereby avoiding wear and "edging", greatly reducing the failure rate and operating cost of the equipment, and reducing the number of support beams by multiples, making it easier to manufacture and save investment; due to the reduction of support beams, the civil engineering foundation is also reduced accordingly; compared with the existing roller cooling bed, the space under the cooling bed is greatly increased, the air convection is smoother, and the cooling efficiency of the cooling bed is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0019] Figure 1 This is a schematic diagram of the structure of a roller cooling bed in an embodiment of the present application;

[0020] Figure 2 It is a partial structural schematic diagram of a roller cooling bed in an embodiment of the present application;

[0021] Figure 3 It is a schematic diagram of the position of the first movable bearing seat of a roller cooling bed in an embodiment of the present application;

[0022] Figure 4 It is a schematic diagram of the installation of the first roller shaft of a roller cooling bed in an embodiment of the present application.

[0023] The description of the accompanying drawings is as follows: 1. First roller shaft; 11. First shaft body; 12. Intermediate shaft; 13. Sleeve; 2. Second roller shaft; 3. First fixed bearing seat; 4. First movable bearing seat; 5. First roller; 6. Support beam; 7. First heat insulation cover; 8. Base; 9. Reducer motor; 91. Coupling. DETAILED DESCRIPTION

[0024] In order to make the technical personnel in the technical field to which the present application belongs to understand the present application more clearly, the technical scheme in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present application.

[0025] Figure 1 Schematic diagram of the structure of a roller cooling bed in the embodiment of the present application. Figure 2 It is a partial structural schematic diagram of a roller cooling bed in an embodiment of the present application. Figure 3 Schematic diagram of the position of the first movable bearing seat of a roller cooling bed in the embodiment of the present application. Figures 1 to 3As shown, a roller cooling bed is used to cool steel plates. The roller cooling bed includes: a support beam 6; a plurality of first roller shafts 1, on which a first mounting assembly is installed, and the first roller shaft 1 is fixedly connected to the support beam 6 through the first mounting assembly; a plurality of second roller shafts 2, on which a second mounting assembly is installed, and the second roller shaft 2 is fixedly connected to the support beam 6 through the second mounting assembly, the first roller shaft 1 and the second roller shaft 2 are arranged at intervals on the support beam 6, and the first roller shaft 1 and the first mounting assembly and the second roller shaft 2 and the second mounting assembly are staggered to form a cooling bed surface; a driving assembly, which is connected to the first roller shaft 1 and the second roller shaft 2, respectively, and the driving assembly is used to drive the first roller shaft 1 and the second roller shaft 2 to rotate. The conventional roller shaft assembly used in the roller cooling bed is changed to be supported and positioned by a bearing seat, which has a simple structure and is more convenient for processing, manufacturing, installation and use. Compared with the existing roller cooling bed, the number of bearings is only 1 / 3 of the original, which is convenient for inspection and maintenance; the traditional roller support and positioning method is abandoned, and there is no support tray, thereby avoiding wear and "edge gnawing", greatly reducing the failure rate and operating cost of the equipment; the support beam 6 can support the first roller shaft 1 and the second roller shaft 2 at the same time, abandoning the traditional roller support and positioning method, and there is no support tray, thereby avoiding wear and "edge gnawing", greatly reducing the failure rate and operating cost of the equipment, and reducing the number of support beams 6 by several times, making it easier to process and manufacture, and saving investment; due to the reduction of support beams 6, the civil engineering foundation is also reduced accordingly; compared with the existing roller cooling bed, the space under the cooling bed is greatly increased, the air convection is smoother, and the cooling efficiency of the cooling bed is improved.

[0026] In some embodiments, the length of the second roller shaft 2 is greater than the length of the first roller shaft 1. In addition, the first fixed bearing seat 3, the first mounting assembly and the second fixed bearing seat and the second mounting assembly have the same structure.

[0027] In some embodiments, by fixing the first roller shaft 1 and the second roller shaft 2 on the same support beam 6, it can be ensured that the surface of the roller cooling bed has good flatness and prevent the steel plate from deviating.

[0028] In some embodiments, the first installation assembly includes: a plurality of first fixed bearing seats 3, used to fixedly connect the first roller shaft and the support beam 6; a plurality of first movable bearing seats 4, fixed to the support beam 6, the bearings in the first movable bearing seats 4 can be laterally movable and connected to the first roller shaft 1; a plurality of first rollers 5, sleeved on the first roller shaft 1, and each of the first fixed bearing seats 3, the first movable bearing seats 4 and the first rollers 5 is arranged at intervals. By fixing the first fixed bearing seats 3 and the first movable bearing seats 4 to the support beam 6, the conventional roller shaft assembly used in the roller cooling bed is changed to one supported and positioned by the bearing seats, which has a simple structure and is more convenient for processing, manufacturing, installation and use.

[0029] In some embodiments, a first heat insulation cover 7 is disposed on both the first fixed bearing seat 3 and the first movable bearing seat 4 .

[0030] See also Figure 4 , Figure 4 This is a schematic diagram of the installation of a first roller shaft 1 of a roller cooling bed in an embodiment of the present application;

[0031] In some embodiments, the first roller shaft 1 includes two first shaft bodies 11 , and the two first shaft bodies 11 are connected via a first connecting unit.

[0032] In some embodiments, the first connection unit includes: an intermediate shaft 12 and two sleeves 13 , and two ends of the intermediate shaft 12 are connected to the two first shaft bodies 11 through the sleeves 13 .

[0033] In some embodiments, the driving assembly includes a plurality of driving units, and the plurality of driving units are respectively connected to each of the first roller shafts 1 and / or the second roller shafts 2 .

[0034] In some embodiments, the driving unit includes: a base 8; a reduction motor 9 installed on the base 8, and the power output end of the reduction motor 9 is connected to the first roller shaft 1 or the second roller shaft 2 through a coupling 91, and the first roller shaft 1 and / or the second roller shaft 2 are driven to rotate by the reduction motor 9, thereby driving the steel plate to move.

[0035] In some embodiments, the second mounting assembly includes: a plurality of second fixed bearing seats, used to fixedly connect the second roller shaft 2 and the support beam 6; a plurality of second movable bearing seats, fixed to the support beam 6, the bearings in the second movable bearing seats can be laterally movable and connected to the second roller shaft; a plurality of second rollers, sleeved on the second roller shaft, and each of the second fixed bearing seats, the second movable bearing seats and the second rollers is arranged at intervals. In some embodiments, the second fixed bearing seats and the second fixed bearing seats are both provided with a second heat shield.

[0036] In some embodiments, the second roller shaft 2 includes two second shaft bodies, which are connected by a second connecting unit, and the structure of the second connecting unit is the same as that of the first structural unit.

[0037] In some embodiments, the first roller 5 and the second roller are of the same model, which can reduce material preparation.

[0038] In some embodiments, the bearings of the first movable bearing seat, the first fixed bearing seat, the second fixed bearing seat and the second movable bearing seat are spherical roller bearings or split spherical roller bearings, and can also be self-lubricating spherical roller bearings or split self-lubricating spherical roller bearings. There are multiple options for the bearings in the supporting bearing seat, and the bearing specifications are larger and the load-bearing capacity is stronger. When the bearing seat of this product uses a non-self-lubricating bearing, cooling water can be used for cooling.

[0039] It can be seen from the above technical solution that the present application has at least the following advantages and positive effects:

[0040] A roller cooling bed in the present application changes the conventional roller shaft assembly of the roller cooling bed to a bearing seat support positioning, which has a simple structure and is easier to manufacture, install and use. Compared with the existing roller cooling bed, the number of bearings is only 1 / 3 of the original, which is convenient for inspection and maintenance; the traditional roller support and positioning method is abandoned, and there is no support tray, thereby avoiding wear and "edging", greatly reducing the failure rate and operating cost of the equipment; the support beam can support the first roller shaft and the second roller shaft at the same time, abandoning the traditional roller support and positioning method, and there is no support tray, thereby avoiding wear and "edging", greatly reducing the failure rate and operating cost of the equipment, and reducing the number of support beams by multiples, making it easier to manufacture and save investment; due to the reduction of support beams, the civil engineering foundation is also reduced accordingly; compared with the existing roller cooling bed, the space under the cooling bed is greatly increased, the air convection is smoother, and the cooling efficiency of the cooling bed is improved.

[0041] Unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features not being in direct contact but being in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes the first feature being directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0042] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise" and "counterclockwise" indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0043] In this application, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0044] In addition, the descriptions of "first", "second", etc. in this application are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" or "second" may explicitly or implicitly include one or more features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0045] Although the embodiments of the present application have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present application, and that the scope of the present application is defined by the claims and their equivalents.

Claims

1. A roller cooling bed for cooling steel plates, characterized in that: The roller cooling bed comprises: Support beams; A plurality of first roller shafts, wherein a first mounting assembly is mounted on the first roller shaft, and the first roller shaft is fixedly connected to the support beam through the first mounting assembly; A plurality of second roller shafts, a second mounting assembly is mounted on the second roller shaft, the second roller shaft is fixedly connected to the support beam through the second mounting assembly, the first roller shaft and the second roller shaft are arranged at intervals on the support beam, and the first roller shaft and the first mounting assembly are staggered with the second roller shaft and the second mounting assembly to form a cooling bed surface; The driving assembly is connected to the first roller shaft and the second roller shaft respectively, and the driving assembly is used to drive the first roller shaft and the second roller shaft to rotate.

2. The roller cooling bed according to claim 1, characterized in that: The first installation component comprises: A plurality of first fixed bearing seats, used for fixedly connecting the first roller shaft and the support beam; A plurality of first movable bearing seats are fixed to the support beam, and the bearings in the first movable bearing seats are laterally movable and connected to the first roller shaft; A plurality of first rollers are sleeved on the first roller shaft, and each of the first fixed bearing seat, the first movable bearing seat and the first roller is arranged at intervals.

3. The roller cooling bed according to claim 2, characterized in that: The first fixed bearing seat and the first movable bearing seat are both provided with a first heat insulation cover.

4. The roller cooling bed according to claim 1, characterized in that: The first roller shaft includes two first shaft bodies, and the two first shaft bodies are connected by a first connecting unit.

5. The roller cooling bed according to claim 4, characterized in that: The first connection unit includes: an intermediate shaft and two sleeves, and two ends of the intermediate shaft are respectively connected to the two first shaft bodies through the sleeves.

6. The roller cooling bed according to claim 1, characterized in that: The driving assembly includes a plurality of driving units, and the plurality of driving units are respectively connected to each of the first roller shafts and / or the second roller shafts.

7. The roller cooling bed according to claim 6, characterized in that: The driving unit comprises: Base; The reduction motor is installed on the base, and the power output end of the reduction motor is connected to the first roller shaft or the second roller shaft through a coupling.

8. The roller cooling bed according to claim 2, characterized in that: The second installation component includes: A plurality of second fixed bearing seats, used for fixedly connecting the second roller shaft and the support beam; A plurality of second movable bearing seats are fixed to the support beam, and the bearings in the second movable bearing seats can be laterally movable and connected to the second roller shaft; A plurality of second rollers are sleeved on the second roller shaft, and each of the second fixed bearing seat, the second movable bearing seat and the second roller is arranged at intervals.

9. The roller cooling bed according to claim 8, characterized in that: The second fixed bearing seat and the second movable bearing seat are both provided with a second heat insulation cover.

10. The roller cooling bed according to claim 8, characterized in that: The bearings in the first movable bearing seat, the first fixed bearing seat, the second fixed bearing seat and the second movable bearing seat are spherical roller bearings or split spherical roller bearings or self-lubricating spherical roller bearings or split self-lubricating spherical roller bearings.