Controlled cooling device for hot-rolled medium plate

By designing a controlled cooling device including a water tank, a filter mechanism, a temperature sensor, a U-shaped cover, a fixing mechanism and a cooling mechanism, the problems of low cooling efficiency of the medium and thick plate and inability to clean the water in the water tank in the prior art are solved, and efficient cooling of the upper and lower ends of the medium and thick plates and effective cleaning of the water in the water tank are achieved.

CN222873012UActive Publication Date: 2025-05-16ANYANG IRON & STEEL +1
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Patent Information

Application Number
CN202421361285.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-05-16
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

The existing control cooling device for hot-rolled medium-thick plates can only cool the top surface of the medium-thick plates when cooling, the bottom surface cooling efficiency is low, and the water after spraying cannot be effectively cleaned, which affects the next use.

Method used

A controlled cooling device including a water tank, a filter mechanism, a temperature sensor, a U-shaped cover, a fixing mechanism and a cooling mechanism is designed. The cooling mechanism can cool the upper and lower end surfaces of the medium and thick plates through the cooperation of the nozzle, the nozzle, the water pump, the water supply pipe and the nozzle; the filter mechanism can clean up the impurity particles on the filter through the cooperation of the servo motor, the screw rod, the scraper, the slider and the slide chute.

Benefits of technology

It realizes efficient cooling of the upper and lower ends of the medium and thick plates, improves cooling efficiency and processing progress, and through an effective filtration and cleaning mechanism, the cleanliness of the water in the water tank is ensured and the service life of the device is extended.

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Abstract

The utility model relates to the technical field of steel plate cooling, and discloses a controlled cooling device for a hot-rolled medium plate, which comprises a water tank, a filtering mechanism is arranged at the upper part in the water tank, a temperature sensor is arranged in the water tank, and a U-shaped cover is fixedly arranged in the middle of the top end of the water tank. By arranging the fixing mechanism and the cooling mechanism, during use, clamping and fixing can be performed according to the width of a medium-thickness plate through cooperation of a rack rod, a clamping plate, a connecting plate, a telescopic rod, a double-shaft motor, a shaft column and a gear, and then the medium-thickness plate can be cooled through cooperation of a spraying plate, a spraying head, a water pump, a water conveying pipe, a spraying pipe and a connecting pipe. The cooling device is used for cooling the upper end face and the lower end face of the medium-thickness plate, the cooling efficiency is high, the other end face does not need to be cooled again, the machining progress is accelerated, by arranging the filtering mechanism, sprayed water falls into the water tank and is filtered through the filtering net, and the water can be better sprayed when used next time.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel plate cooling, in particular to a controlled cooling device for hot-rolled medium and thick plates. Background Art

[0002] A type of plate commonly used in engineering with a thickness much smaller than the plane size, a steel plate with a thickness of 4.5mm to 25mm, is called a medium and thick plate. After the medium and thick plate is heated to the required temperature and maintained for a certain period of time, it is cooled with a selected cooling rate and cooling method to obtain the required structure and properties. This process is called the medium and thick plate heat treatment process.

[0003] The existing Chinese utility model patent with reference announcement number: CN113714313A discloses a controlled cooling device for hot-rolled medium and thick plates. The present invention provides a cooling mechanism, which can perform real-time water spraying operations on multiple surface areas of the medium and thick plates through a "mouth"-shaped water spray box during the cooling of the medium and thick plates, thereby ensuring rapid cooling of the medium and thick plates while achieving a uniform cooling temperature. At the same time, it also avoids the problem of the prior art that multiple water supply systems occupy too many resources during cooling due to synchronous operation.

[0004] The above-mentioned device can only cool the top surface of the medium and thick plate during cooling. However, when cooling the bottom surface, it needs to be turned over and transported for cooling again. The cooling efficiency is low, which reduces the processing progress. Moreover, the water after spraying falls into the water tank, and the water inside the water tank cannot be cleaned, which affects the next use. Therefore, the technical personnel in this field provide a controlled cooling device for hot-rolled medium and thick plates to solve the problems raised in the above-mentioned background technology. Utility Model Content

[0005] 1. Technical issues to be solved

[0006] In view of the deficiencies in the prior art, the utility model provides a controlled cooling device for hot-rolled medium and thick plates, which has the advantages of high cooling efficiency and cleanability, and solves the above-mentioned technical problems.

[0007] (II) Technical solution

[0008] To achieve the above object, the utility model provides the following technical solution: a control cooling device for hot-rolled medium and thick plates, comprising a water tank, a filtering mechanism is arranged on the upper part of the water tank, a temperature sensor is arranged inside the water tank, a U-shaped cover is fixedly arranged at the middle part of the top end of the water tank, a fixing mechanism is arranged at the front and rear parts of the U-shaped cover, and a cooling mechanism is arranged inside the U-shaped cover;

[0009] The cooling mechanism includes: spray plates are fixedly connected to the upper and lower parts of the U-shaped cover through a group of pillars, and a group of nozzles are arranged on the adjacent end walls of the two spray plates. A water pump is fixedly installed on the left side of the rear end of the water tank, and the extraction end of the water pump is connected to the inside of the water tank. The delivery end of the water pump is fixedly connected to a water pipe, and one end of the water pipe is fixedly connected to a spray pipe. The spray pipe is fixedly arranged on the rear part of the left side wall of the U-shaped cover, and the spray pipe is connected to the two spray plates respectively through two connecting pipes.

[0010] As a preferred technical solution of the utility model, a flow valve is provided on a group of nozzles of the two spray plates.

[0011] As the preferred technical solution of the utility model, the filtering mechanism includes: a filter screen is fixedly arranged on the upper part of the interior of the water tank, a servo motor is fixedly installed in the middle of the left side wall of the water tank, the output end of the servo motor is fixedly connected to the screw rod inside the water tank, the right end of the screw rod is rotatably connected to the right side wall of the water tank through a bearing, a scraper is threadedly connected to the outer surface of the screw rod, the front and rear ends of the scraper are fixedly connected to sliders, slide grooves are opened on the front and rear end walls inside the water tank, and a slag outlet is fixedly arranged on the right side wall of the water tank.

[0012] As a preferred technical solution of the present utility model, the two sliding blocks are both slidably connected to the inside of the two sliding grooves.

[0013] As the preferred technical solution of the present utility model, the fixing mechanism includes: two rack rods are sleeved on the front and rear end walls of the U-shaped cover, the adjacent ends of the two rack rods are respectively fixedly connected to the two clamping plates, the opposite ends of the two rack rods are respectively fixedly connected to the two connecting plates, a group of telescopic rods are fixedly connected below the adjacent end walls of the two connecting plates, the telescopic ends of the two groups of telescopic rods are respectively fixedly connected to the front and rear end walls of the U-shaped cover, a double-axis motor is fixedly installed in the middle and upper part of the front and rear end walls of the U-shaped cover, the two output ends of the two double-axis motors are fixedly connected to shaft columns, and one end of the four shaft columns is fixedly connected to gears.

[0014] As a preferred technical solution of the utility model, the two clamping plates are symmetrically arranged, and both clamping plates are arranged in a U shape.

[0015] As a preferred technical solution of the present utility model, the four gears are meshedly connected with the four rack rods.

[0016] Compared with the prior art, the utility model provides a controlled cooling device for hot-rolled medium and thick plates, which has the following beneficial effects:

[0017] 1. The utility model is provided with a fixing mechanism and a cooling mechanism. When in use, the medium and thick plates can be clamped and fixed according to their width through the cooperation among the rack rod, the clamping plate, the connecting plate, the telescopic rod, the dual-axis motor, the shaft column and the gear. Then, the spray plate, the nozzle, the water pump, the water pipe, the spray pipe and the connecting pipe are cooperated to cool the upper and lower end faces of the medium and thick plates. The cooling efficiency is high, and there is no need to cool the other end face again, which improves the processing progress. The temperature sensor inside the water tank is used for water temperature detection and control, and the flow valves on the two groups of nozzles are used to control the cooling speed. When in use, the stress superposition caused by uneven cooling can be effectively reduced, and the plate tearing phenomenon is reduced.

[0018] 2. The utility model is provided with a filtering mechanism, and the sprayed water falls into the water tank and is filtered through the filter, so that it is convenient for better spraying when used next time. When cleaning the impurity particles on the filter, the cooperation between the servo motor, the screw rod, the scraper, the slider and the slide groove can push and discharge the impurity particles on the filter, so as to facilitate better filtering. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 It is a structural schematic diagram of the connection between the slider and the slide groove of the utility model;

[0021] Figure 3 This is a schematic diagram of the structure of the connection between the spray plate and the spray head in the utility model;

[0022] Figure 4 It is a structural schematic diagram of the connection between the rack rod and the clamping plate in the utility model.

[0023] Among them: 1. water tank; 2. filtering mechanism; 201. filter screen; 202. servo motor; 203. screw rod; 204. scraper; 205. slider; 206. slideway; 207. slag outlet; 3. U-shaped cover; 4. fixing mechanism; 401. rack rod; 402. splint; 403. connecting plate; 404. telescopic rod; 405. dual-axis motor; 406. shaft column; 407. gear; 5. cooling mechanism; 501. spray plate; 502. support; 503. nozzle; 504. water pump; 505. water pipe; 506. spray pipe; 507. connecting pipe. DETAILED DESCRIPTION

[0024] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0025] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0026] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0027] See also Figure 1-Figure 4 A controlled cooling device for hot-rolled medium and thick plates comprises a water tank 1, a filtering mechanism 2 is arranged on the upper part of the water tank 1, a temperature sensor is arranged inside the water tank 1, a U-shaped cover 3 is fixedly arranged at the middle part of the top of the water tank 1, a fixing mechanism 4 is arranged at the front and rear parts of the U-shaped cover 3, and a cooling mechanism 5 is arranged inside the U-shaped cover 3.

[0028] The cooling mechanism 5 includes: a group of pillars 502 are used to fix spray plates 501 on the upper and lower parts of the U-shaped cover 3, a group of spray heads 503 are provided on the adjacent end walls of the two spray plates 501, a water pump 504 is fixedly installed on the left side of the rear end of the water tank 1, the extraction end of the water pump 504 is connected to the inside of the water tank 1, the delivery end of the water pump 504 is fixedly connected to a water pipe 505, one end of the water pipe 505 is fixedly connected to a spray pipe 506, the spray pipe 506 is fixedly arranged on the rear part of the left side wall of the U-shaped cover 3, and the spray pipe 506 is connected to the two spray plates 501 respectively through two connecting pipes 507.

[0029] A flow valve is provided on each of the nozzles 503 of the two spray plates 501 .

[0030] Furthermore, during cooling, the temperature sensor inside the water tank 1 is used to detect the water temperature, and the water pump 504 is started to pump the cooling water inside the water tank 1 and transport it to the water pipe 505, and then transport it to the two connecting pipes 507 through the nozzle 506, until it is transported to the two spray plates 501, so that it is sprayed out through two groups of nozzles 503. When in use, it can be used to cool the upper and lower end faces of the medium and thick plates. The cooling efficiency is high, and there is no need to cool the other end face again, which improves the processing progress.

[0031] The filtering mechanism 2 includes: a filter screen 201 is fixedly arranged on the upper part of the interior of the water tank 1, a servo motor 202 is fixedly installed in the middle of the left side wall of the water tank 1, the output end of the servo motor 202 is fixedly connected to a screw rod 203 inside the water tank 1, the right end of the screw rod 203 is rotatably connected to the right side wall of the water tank 1 through a bearing, a scraper 204 is threadedly connected to the outer surface of the screw rod 203, and a slider 205 is fixedly connected to the front and rear ends of the scraper 204, a slide groove 206 is opened on the front and rear end walls of the interior of the water tank 1, and a slag outlet 207 is fixedly arranged on the right side wall of the water tank 1.

[0032] The two sliders 205 are both slidably connected to the inside of the two slide grooves 206 .

[0033] Furthermore, the sprayed water falls into the water tank 1 again and is filtered through the filter 201. When cleaning the foreign particles on the filter 201, the servo motor 202 is started to drive the scraper 204 to move rightward on the screw rod 203. Its two sliders 205 slide in the two slide grooves 206, so that the foreign particles on the filter 201 can be pushed out through the slag outlet 207, which can facilitate better spraying when used next time.

[0034] The fixing mechanism 4 includes: two rack rods 401 are sleeved on the front and rear end walls of the U-shaped cover 3, the adjacent ends of the two rack rods 401 are fixedly connected to the two clamping plates 402, respectively, the opposite ends of the two rack rods 401 are fixedly connected to the two connecting plates 403, a group of telescopic rods 404 are fixedly connected below the adjacent end walls of the two connecting plates 403, the telescopic ends of the two groups of telescopic rods 404 are fixedly connected to the front and rear end walls of the U-shaped cover 3, respectively, a double-axis motor 405 is fixedly installed in the middle and upper part of the front and rear end walls of the U-shaped cover 3, the two output ends of the two double-axis motors 405 are fixedly connected to the shaft column 406, and one end of the four shaft columns 406 is fixedly connected to the gear 407.

[0035] The two clamping plates 402 are symmetrically arranged, and both clamping plates 402 are arranged in a U shape.

[0036] The four gears 407 are meshedly connected with the four rack rods 401 .

[0037] Furthermore, when in use, a tool is used to place the medium and thick plate between the two clamps 402, and then the two dual-axis motors 405 rotate forward and reverse, and their four gears 407 drive the four rack rods 401 to move, the two sets of telescopic rods 404 are both retracted, and the two clamps 402 are close to each other, and clamped and fixed according to the width of the medium and thick plate, which is convenient for spraying treatment.

[0038] Working principle: When in use, the staff uses a tool to place the medium and thick plate between the two clamping plates 402, and then the two double-axis motors 405 rotate forward and reverse, and the four gears 407 drive the four rack rods 401 to move, the two sets of telescopic rods 404 are retracted, and the two clamping plates 402 are close to each other, clamped and fixed according to the width of the medium and thick plate. After completion, the temperature sensor inside the water tank 1 is used to detect the water temperature, and the water pump 504 is started to pump out the cooling water inside the water tank 1 and transport it to the water pipe 505, and then transport it to the two connecting pipes 507 through the nozzle 506, until it is transported to the two spray plates 5 01, so that it is sprayed out through two groups of nozzles 503. When in use, it can be used to cool the upper and lower end faces of the medium and thick plate. The cooling efficiency is high, and there is no need to cool the other end face again, which improves the processing progress. The sprayed water falls into the water tank 1 again and is filtered through the filter screen 201. When cleaning the foreign particles on the filter screen 201, the servo motor 202 is started to drive the scraper 204 to move right on the screw rod 203. Its two sliders 205 both slide in the two slide grooves 206, which can push the foreign particles on the filter screen 201 through the slag outlet 207 for discharge, which can be better sprayed when used next time.

[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A controlled cooling device for hot rolled medium and thick plates, comprising a water tank (1), characterized in that: A filtering mechanism (2) is arranged above the interior of the water tank (1), a temperature sensor is arranged inside the water tank (1), a U-shaped cover (3) is fixedly arranged at the middle of the top end of the water tank (1), a fixing mechanism (4) is arranged at the front and rear parts of the U-shaped cover (3), and a cooling mechanism (5) is arranged inside the U-shaped cover (3); The cooling mechanism (5) comprises: a spray plate (501) is fixedly connected to the upper and lower parts of the interior of the U-shaped cover (3) via a group of pillars (502); a group of spray heads (503) are arranged on the adjacent end walls of the two spray plates (501); a water pump (504) is fixedly installed on the left side of the rear end of the water tank (1); the extraction end of the water pump (504) is connected to the interior of the water tank (1); the delivery end of the water pump (504) is fixedly connected to a water delivery pipe (505); one end of the water delivery pipe (505) is fixedly connected to a spray pipe (506); the spray pipe (506) is fixedly arranged at the rear part of the left side wall of the U-shaped cover (3); the spray pipe (506) is connected to the two spray plates (501) respectively via two connecting pipes (507).

2. The controlled cooling device for hot rolled medium and thick plates according to claim 1, characterized in that: A flow valve is provided on a group of spray heads (503) of the two spray plates (501).

3. The controlled cooling device for hot rolled medium and thick plates according to claim 1, characterized in that: The filtering mechanism (2) comprises: a filter screen (201) is fixedly arranged on the upper part of the interior of the water tank (1); a servo motor (202) is fixedly installed in the middle of the left side wall of the water tank (1); the output end of the servo motor (202) is fixedly connected to a screw rod (203) inside the water tank (1); the right end of the screw rod (203) is rotatably connected to the right side wall of the water tank (1) via a bearing; a scraper (204) is threadedly connected to the outer surface of the screw rod (203); the front and rear ends of the scraper (204) are fixedly connected to a slider (205); the front and rear end walls of the interior of the water tank (1) are provided with a slide groove (206); and the right side wall of the water tank (1) is fixedly provided with a slag outlet (207).

4. The controlled cooling device for hot rolled medium and thick plates according to claim 3, characterized in that: The two sliding blocks (205) are both slidably connected to the inside of the two sliding grooves (206).

5. The controlled cooling device for hot rolled medium and thick plates according to claim 1, characterized in that: The fixing mechanism (4) comprises: two rack rods (401) are sleeved on the front and rear end walls of the U-shaped cover (3); adjacent ends of the two rack rods (401) are respectively fixedly connected to two clamping plates (402); opposite ends of the two rack rods (401) are respectively fixedly connected to two connecting plates (403); a group of telescopic rods (404) are fixedly connected below the adjacent end walls of the two connecting plates (403); the telescopic ends of the two groups of telescopic rods (404) are respectively fixedly connected to the front and rear end walls of the U-shaped cover (3); a double-axis motor (405) is fixedly installed in the middle and upper part of the front and rear end walls of the U-shaped cover (3); both output ends of the two double-axis motors (405) are fixedly connected to shaft columns (406); and one end of the four shaft columns (406) is fixedly connected to a gear (407).

6. The controlled cooling device for hot rolled medium and thick plates according to claim 5, characterized in that: The two clamping plates (402) are symmetrically arranged, and both clamping plates (402) are arranged in a U shape.

7. The controlled cooling device for hot rolled medium and thick plates according to claim 5, characterized in that: The four gears (407) are meshedly connected with the four rack rods (401).

Citation Information

Patent Citations

  • Controlled cooling device for hot-rolled medium-thickness plate

    CN113714313A