Blanking line die waste replacement auxiliary device
By designing a waste replacement auxiliary device for blanking line molds that adopts alternating collection and automatic treatment, the problems of waste drop and production shutdown in the prior art are solved, and continuous feeding and automatic treatment of waste are realized, and production efficiency and practicality of the device are improved.
Patent Information
- Application Number
- CN202421587895.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-06
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-07-06
AI Technical Summary
The existing blanking line mold waste replacement auxiliary device still drops the waste during the removal or transfer of the waste box from the waste receiving station. When the waste box is full of waste, it is not convenient to take out the waste, resulting in production shutdown and poor practicality.
A waste replacement auxiliary device for blanking line molds is designed, and the waste is collected alternately by two waste boxes. Through the coordination of support columns, rotating seats, electro-hydraulic rods, support seats, slide chutes, push blocks and slide rods, the left and right tilt of the guide hopper is achieved to avoid waste falling. At the same time, the load cell and the motor-driven mobile mechanism are used to realize the automatic movement of the waste box and the continuous feeding of waste, avoiding production shutdown.
Continuous feeding and automatic treatment of waste is realized, waste dropping and production shutdown is avoided, and production efficiency is improved and the practicality of the device is improved.
Smart Images

Figure CN222873213U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of blanking line dies, and in particular to a blanking line die waste material replacement auxiliary device. Background Art
[0002] When the blanking line is producing molds, the waste materials are conveyed to the waste box. The load of the waste box is checked manually. When the box is full, the production is stopped and the waste materials are processed in a centralized manner.
[0003] After searching, the utility model patent with announcement number CN220311570U discloses a blanking line mold waste replacement auxiliary device, which is provided with a first auxiliary rail, a second auxiliary rail, a first waste conveying assembly and a second waste conveying assembly; a waste receiving station is formed at the intersection of the first auxiliary rail and the second auxiliary rail, the first waste conveying assembly is arranged on the first auxiliary rail, and the first waste conveying assembly runs between the first auxiliary rail and the waste receiving station, the second waste conveying assembly is arranged on the second auxiliary rail, and the second waste conveying assembly runs between the second auxiliary rail and the waste receiving station; this patent realizes the recycling of the first waste conveying assembly and the second waste conveying assembly in the blanking line, and the production line can be continuously produced during the replacement process, thereby improving production efficiency and reducing safety risks.
[0004] However, the above patent still has the following shortcomings: although the waste can be collected alternately by two waste boxes, there is still a situation that waste falls when the waste box is moved from or into the waste receiving station, and the blanking line still needs to be stopped, which is not practical; in addition, when the waste box is full of waste, it is not convenient to take out the waste. For this reason, we propose a blanking line mold waste replacement auxiliary device. Utility Model Content
[0005] In view of the problems existing in the prior art, the utility model aims to provide a blanking line die waste replacement auxiliary device.
[0006] In order to solve the above problems, the utility model adopts the following technical solutions:
[0007] A waste material replacement auxiliary device for a blanking line mold comprises a base, the top surface of the base is provided with two moving mechanisms, the two moving mechanisms are provided with a blanking structure, and the two blanking structures are respectively provided with a waste box, the top surface of the base is fixedly connected to two brackets, the top ends of the two brackets are rotatably connected to a guide hopper, the bottom surface of one end of the guide hopper is fixedly connected to two support seats, and slide grooves are respectively provided on the two support seats, a support column is fixedly sleeved between the two brackets, the outer side of the support column is rotatably connected to a rotating seat, an electric hydraulic rod is fixedly installed on the top of the rotating seat, the output end of the electric hydraulic rod is fixedly connected to a pushing block, a sliding rod is fixedly sleeved on the pushing block, and the two ends of the sliding rod are respectively movably sleeved to the inner cavity of the sliding groove.
[0008] As a preferred solution of the utility model, the moving mechanism includes two supporting blocks fixedly connected to the top surface of the base, a reciprocating screw is rotatably connected between the two supporting blocks, a moving seat is threadedly sleeved on the outer side of the reciprocating screw, a limiting rod is fixedly sleeved between the two supporting blocks, the limiting rod and the moving seat are movably sleeved, a first motor is fixedly installed on the outer side of one of the supporting blocks, and the output shaft of the first motor is connected to the end of the reciprocating screw.
[0009] As a preferred solution of the utility model, the unloading structure includes a weighing sensor fixedly mounted on the top surface of the movable seat, the top surface of the weighing sensor is fixedly connected to a U-shaped frame, the waste box is rotatably connected to the inner side of the U-shaped frame, a second motor is fixedly mounted on the outer side of the U-shaped frame, and the output shaft of the second motor is connected to one end of the waste box rotating shaft.
[0010] As a preferred solution of the utility model, a control panel is fixedly installed on the outer side of one of the brackets, and the control panel is electrically connected to the first motor, the electric hydraulic rod, the second motor and the weighing sensor respectively.
[0011] As a preferred solution of the utility model, the bottom surface of the movable seat and the top surface of the base are in contact with each other.
[0012] As a preferred solution of the utility model, the outer side surface of the slide rod is in contact with the inner wall of the slide groove.
[0013] Compared with the prior art, the advantages of the present invention are:
[0014] (1) In the utility model, two waste boxes are used to collect waste alternately, and at the same time, the support column, rotating seat, electric hydraulic rod, support seat, slide groove, push block and slide rod are used to drive the guide hopper to tilt left and right, so that the waste dropped on the guide hopper is respectively introduced into the two waste boxes, thereby realizing continuous collection of waste materials without stopping the blanking line.
[0015] (2) In the utility model, the reciprocating screw rod and the moving seat are used to drive the moving seat and the waste box to move, and the weighing sensor is used to weigh the waste collected in the waste box. When a certain weight of waste is collected in the waste box, the waste box is moved to the end of the base, and the second motor is used to drive the waste box to rotate outward so that the waste in the waste box is poured out, and the waste is received by an external conveying trolley so that the waste can be processed, thereby improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the structure of the guide hopper of the utility model;
[0018] Figure 3 This is a schematic diagram of the structure of the support base block of the utility model;
[0019] Figure 4 It is a structural schematic diagram of the waste box of the utility model.
[0020] Description of the numbers in the figure:
[0021] 1. Base; 2. Bracket; 3. Guide hopper; 4. Support column; 5. Rotating seat; 6. Electric hydraulic rod; 7. Support seat; 8. Slide; 9. Push block; 10. Slide rod; 11. Moving mechanism; 12. Unloading structure; 13. Waste box; 14. Support base block; 15. Reciprocating screw rod; 16. Limit rod; 17. First motor; 18. Moving seat; 19. Weighing sensor; 20. U-shaped frame; 21. Second motor; 22. Control panel. DETAILED DESCRIPTION
[0022] The following will clearly and completely describe the technical solutions in the embodiments of the utility model in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0024] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0025] Example:
[0026] See also Figure 1-4 , a blanking line mold waste replacement auxiliary device, including a base 1, the top surface of the base 1 is provided with two moving mechanisms 11, the two moving mechanisms 11 are provided with a blanking structure 12, and the two blanking structures 12 are respectively provided with a waste box 13, the top surface of the base 1 is fixedly connected with two brackets 2, the top ends of the two brackets 2 are rotatably connected with a guide hopper 3, the bottom surface of one end of the guide hopper 3 is fixedly connected with two support seats 7, and slide grooves 8 are respectively opened on the two support seats 7, a support column 4 is fixedly sleeved between the two brackets 2, the outer side of the support column 4 is rotatably connected with a rotating seat 5, and the top of the rotating seat 5 is fixedly installed with an electric hydraulic rod 6, and the output end of the electric hydraulic rod 6 is fixedly connected with a push block 9, and the push block 9 is fixedly sleeved with a slide rod 10, and the two ends of the slide rod 10 are respectively movably sleeved to the inner cavity of the slide groove 8.
[0027] For details, please refer to Figures 1 to 3 The moving mechanism 11 includes two supporting blocks 14 fixedly connected to the top surface of the base 1, a reciprocating screw 15 is rotatably connected between the two supporting blocks 14, a moving seat 18 is threadedly sleeved on the outer side of the reciprocating screw 15, a limiting rod 16 is fixedly sleeved between the two supporting blocks 14, the limiting rod 16 and the moving seat 18 are movably sleeved, a first motor 17 is fixedly installed on the outer side of one of the supporting blocks 14, and the output shaft of the first motor 17 is connected to the end of the reciprocating screw 15.
[0028] In this embodiment, the moving seat 18 is limited by the cooperation between the limiting rod 16 and the moving seat 18 , so that the moving seat 18 can only move along the axial direction of the reciprocating screw rod 15 .
[0029] For details, please refer to Figure 1 and Figure 4 The unloading structure 12 includes a weighing sensor 19 fixedly mounted on the top surface of the moving seat 18, a U-shaped frame 20 is fixedly connected to the top surface of the weighing sensor 19, the waste box 13 is rotatably connected to the inner side of the U-shaped frame 20, a second motor 21 is fixedly mounted on the outer side of the U-shaped frame 20, and the output shaft of the second motor 21 is connected to one end of the rotating shaft of the waste box 13.
[0030] In this embodiment, the bottom surface of the waste box 13 is in contact with the bottom surface of the inner side of the U-shaped frame 20, ensuring that the waste box 13 can be supported. In addition, the bottom of the waste box 13 is arc-shaped, ensuring that the waste box 13 can rotate.
[0031] For details, please refer to Figures 1 to 4 A control panel 22 is fixedly mounted on the outer side of a bracket 2, and the control panel 22 is electrically connected to the first motor 17, the electric hydraulic rod 6, the second motor 21 and the weighing sensor 19 respectively.
[0032] In this embodiment, the control panel 22 is used to control the first motor 17 , the electric hydraulic rod 6 , and the second motor 21 , and the weighing data of the weighing sensor 19 is processed at the same time.
[0033] For details, please refer to Figure 1 , the bottom surface of the movable seat 18 is in contact with the top surface of the base 1 .
[0034] In this embodiment, the top surface of the base 1 is used to support the moving seat 18 to ensure the supporting strength of the moving seat 18 .
[0035] For details, please refer to Figure 2 , the outer side surface of the slide bar 10 is in contact with the inner wall of the slide groove 8.
[0036] In this embodiment, the stability of the slide rod 10 in the inner cavity of the slide groove 8 is ensured, thereby ensuring the stability of the support seat 7 and the guide hopper 3 supported by the rotating seat 5, the electric hydraulic rod 6, the push block 9 and the slide rod 10.
[0037] Working principle: First, start the two first motors 17 to drive the two reciprocating screws 15 to rotate, and through the threaded cooperation between the reciprocating screws 15 and the moving seat 18, drive the two waste boxes 13 to move to the bottom of the two ends of the guide hopper 3 respectively, and also start the electric hydraulic rod 6 to drive the push block 9 and the slide bar 10 to move downward, so that the slide bar 10 moves in the slide groove 8, thereby driving one end of the guide hopper 3 to rotate downward, so that the bottom end of the guide hopper 3 is placed above a waste box 13, and then the waste falls onto the guide hopper 3, and the waste is introduced into a waste box 13 through the guide hopper 3 for collection, and the weight of the waste in the waste box 13 is weighed by the weighing sensor 19. When the waste in the waste box 13 reaches a certain weight, start the electric hydraulic rod 6 to drive the slide groove 8 and the slide bar 10 moves up, and the sliding of the slide bar 10 in the slide groove 8 drives the guide hopper 3 to rotate again, so that the other end of the guide hopper 3 is tilted to the top of another waste box 13. At this time, the other waste box 13 is used to store the waste, and finally a first motor 17 is started, and the first motor 17 is used to drive a reciprocating screw rod 15 to rotate, and the waste box 13 filled with waste is driven to move to the end of the base 1 through the cooperation between the reciprocating screw rod 15 and the moving seat 18. At this time, the second motor 21 is started to drive the waste box 13 to rotate outward, so that the waste in the waste box 13 is poured out into the external conveying cart, thereby discharging and processing the waste. In addition, after the waste is poured out, the waste box 13 is moved to the position for collecting waste again, so as to collect the subsequent waste.
[0038] The above is only a preferred specific implementation method of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent substitutions or changes within the technical scope disclosed by the utility model according to the technical solution and improved ideas of the utility model, which should be included in the protection scope of the utility model.
Claims
1. A blanking line die waste replacement auxiliary device, comprising a base (1), characterized in that: The top surface of the base (1) is provided with two moving mechanisms (11), and the two moving mechanisms (11) are both provided with a material discharge structure (12). The two material discharge structures (12) are respectively provided with a waste box (13). The top surface of the base (1) is fixedly connected with two brackets (2), and the top ends of the two brackets (2) are rotatably connected with a guide hopper (3). The bottom surface of one end of the guide hopper (3) is fixedly connected with two support seats (7), and the two support seats (7) are respectively provided with a slide groove (8). A support column (4) is fixedly sleeved between the two brackets (2), and a rotating seat (5) is rotatably connected to the outer side of the support column (4). An electric hydraulic rod (6) is fixedly installed on the top of the rotating seat (5), and the output end of the electric hydraulic rod (6) is fixedly connected with a push block (9). A sliding rod (10) is fixedly sleeved on the pushing block (9), and the two ends of the sliding rod (10) are respectively movably sleeved into the inner cavity of the slide groove (8).
2. The blanking line die waste replacement auxiliary device according to claim 1, characterized in that: The moving mechanism (11) comprises two supporting blocks (14) fixedly connected to the top surface of the base (1); a reciprocating screw (15) is rotatably connected between the two supporting blocks (14); a moving seat (18) is threadedly sleeved on the outer side of the reciprocating screw (15); a limiting rod (16) is fixedly sleeved between the two supporting blocks (14); the limiting rod (16) and the moving seat (18) are movably sleeved; a first motor (17) is fixedly mounted on the outer side of one of the supporting blocks (14); and an output shaft of the first motor (17) is connected to an end of the reciprocating screw (15).
3. The blanking line die waste replacement auxiliary device according to claim 2, characterized in that: The unloading structure (12) comprises a weighing sensor (19) fixedly mounted on the top surface of the moving seat (18); the top surface of the weighing sensor (19) is fixedly connected to a U-shaped frame (20); the waste box (13) is rotatably connected to the inner side of the U-shaped frame (20); a second motor (21) is fixedly mounted on the outer side of the U-shaped frame (20); an output shaft of the second motor (21) is connected to one end of a rotating shaft of the waste box (13).
4. The blanking line die waste replacement auxiliary device according to claim 3, characterized in that: A control panel (22) is fixedly mounted on the outer side of one of the brackets (2), and the control panel (22) is electrically connected to the first motor (17), the electric hydraulic rod (6), the second motor (21) and the weighing sensor (19) respectively.
5. The blanking line die waste replacement auxiliary device according to claim 2, characterized in that: The bottom surface of the movable seat (18) is in contact with the top surface of the base (1).
6. The blanking line die waste replacement auxiliary device according to claim 1, characterized in that: The outer side surface of the slide rod (10) is in contact with the inner wall of the slide groove (8).
Citation Information
Patent Citations
Blanking line die waste replacement auxiliary device
CN220311570U
Cited By
Plastic film extrusion molding device
CN120756067A