Welding joint filling structure

By filling and welding the caulking piece at the R corner of the welded caulking structure, the problem of poor caulking effect of special materials is solved, and high-quality welding effect without grinding or wire drawing is achieved.

CN222873644UActive Publication Date: 2025-05-16SUZHOU YOUYUAN ENVIRONMENTAL TECH CO LTD
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Patent Information

Application Number
CN202421582442.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-05
Publication Date
2025-05-16
Estimated Expiration
2034-07-05

AI Technical Summary

Technical Problem

The existing welding seam filling method cannot meet the surface treatment requirements on special materials such as wire drawing boards, resulting in poor welding seam filling effect.

Method used

A welded caulking structure is adopted. By filling in the caulking piece at the R corner, the end of the caulking piece is filled into the R corner, the arcuate edge is in close contact with the outer wall of the R corner, and the R corner is covered by the caulking piece, and then welding is integrated along the welding point at the connection between the two ends of the caulking piece and the workpiece.

Benefits of technology

No grinding or wire drawing is required, which significantly reduces the processing difficulty and processing time, improves product quality, and solves the problem of poor welding and filling effect of special materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a welding joint filling structure, relates to the technical field of welding joint filling, and aims to solve the problem that the surface treatment requirement of special materials, such as a wire drawing plate, a wire drawing plate, a wire drawing plate and a wire drawing plate, cannot be met due to the fact that the existing welding joint filling method is that welding wires are used for filling welding at the joint of a product and then polishing treatment is carried out. And the lines at the polished part are obviously different from other parts of the product, so that the welding and caulking effect is poor. A second workpiece is arranged on one side of the first workpiece, an R angle is arranged at the bent connecting position of the first workpiece and the second workpiece, a gap filling piece is arranged at an opening of the R angle and comprises a horizontal plane, a first welding position is arranged at one end of the horizontal plane, and a second welding position is arranged at the other end of the horizontal plane. An end head is arranged at the center of the horizontal plane, the end head and the horizontal plane are of an integrated structure, arc-shaped edges are arranged on the surfaces of the two sides of the end head, and the arc-shaped edges make close contact with the outer wall of the R corner.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding seam filling, in particular to a welding seam filling structure. Background Art

[0002] Welding, also known as fusion, is a manufacturing process and technology that joins metals or other thermoplastic materials such as plastics by heating, high temperature or high pressure;

[0003] For example, the Chinese patent (steel plate welding frame) with announcement number CN211840734U includes a workpiece frame, a support frame, a pad, and a connecting channel steel; the pad is provided with a support frame, the support frame is provided with a workpiece frame, the outer side of the support frame is connected to the connecting channel steel, and the connecting channel steel connects the support frames in the same row together; the workpiece frame is arranged below the welding gun, and the workpiece frame includes a side edge and a bottom edge, and the side edge and the bottom edge are respectively arranged obliquely on the support frame, the side edge is connected to the bottom edge, and the angle between the side edge and the bottom edge is 90 degrees. The utility model places the steel plate obliquely through the steel plate welding frame, so that the welding surface of the steel plate is parallel to the horizontal plane, which is convenient for the welding gun to perform welding. The steel plate welding frame increases the contact area between the steel plate and the support surface, improves the stability of the steel plate during welding, and improves the welding quality. The support frames in the same row are connected together by connecting the channel steel, so that the structure of the steel plate welding frame is more stable.

[0004] However, the existing welding filling method is to fill the product joints with welding wire and then grind them. This method cannot meet the surface treatment requirements for special materials. For example, for brushed plates, the texture of the grinded area is significantly different from that of other parts of the product, resulting in poor welding filling effect. Therefore, it does not meet the existing needs. We have proposed a welding filling structure. Utility Model Content

[0005] The purpose of the utility model is to provide a welding caulking structure to solve the problem that the existing welding caulking method proposed in the above background technology is to fill the product joints with welding wire and then grind them, which cannot meet the surface treatment requirements for special materials. For example, for brushed plates, the texture of the grinded area is significantly different from that of other parts of the product, resulting in poor welding caulking effect.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a welding filling structure, comprising: a first workpiece, a second workpiece is arranged on one side of the first workpiece, an R angle is arranged at the bending connection between the first workpiece and the second workpiece, a filling piece is arranged at the opening of the R angle, the filling piece includes a horizontal plane, a first welding point is arranged at one end of the horizontal plane, and a second welding point is arranged at the other end of the horizontal plane.

[0007] Preferably, an end cap is provided at the center of the horizontal plane, and the end cap and the horizontal plane are an integral structure.

[0008] Preferably, both side surfaces of the end are provided with arcuate edges, and the arcuate edges are in close contact with the R-angle outer wall.

[0009] Preferably, the connection points between the two ends of the caulking piece and the first workpiece and the second workpiece are welded and fixed along the first welding point and the second welding point.

[0010] Preferably, the filler sheet material has the same appearance as the first workpiece and the second workpiece material, and the horizontal surface of the filler sheet is flat.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] 1. The utility model uses a caulking piece to fill in the R angle, bends the first workpiece and the second workpiece as required, and forms an R angle after bending. The end of the caulking piece is filled into the inside of the R angle, and the arc edge is in close contact with the outer wall of the R angle. The R angle is covered by the caulking piece. At this time, the horizontal plane of the caulking piece is kept level with the first workpiece and the second workpiece, and then the two ends of the caulking piece are connected with the first workpiece and the second workpiece along the first welding point and the second welding point to weld them into one, so that there is no need for grinding or wire drawing. By welding after adding the caulking piece, the processing difficulty and processing time can be significantly reduced, and the product quality is improved. The existing welding caulking method is to fill the product joints with welding wire and then grind them, which cannot meet the surface treatment requirements for special materials. For example, for the wire drawing plate, the texture of the grinding part is significantly different from other parts of the product, resulting in poor welding caulking effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0014] Figure 2 This is a schematic diagram of the structure of the caulking sheet of the utility model;

[0015] Figure 3 This is a schematic diagram of the front view structure of the end of the caulking piece of the utility model;

[0016] Figure 4 This is a schematic diagram of the overall surface structure after welding of the utility model;

[0017] In the figure: 1, first workpiece; 2, second workpiece; 3, R angle; 4, filler; 5, arc edge; 6, end; 7, horizontal plane; 8, first welding point; 9, second welding point. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0019] See also Figure 1-4 The utility model provides an embodiment: a welding caulking structure, comprising: a first workpiece 1, a second workpiece 2 is arranged on one side of the first workpiece 1, an R angle 3 is arranged at the bending connection between the first workpiece 1 and the second workpiece 2, a caulking piece 4 is arranged at the opening of the R angle 3, the caulking piece 4 comprises a horizontal plane 7, a first welding point 8 is arranged at one end of the horizontal plane 7, a second welding point 9 is arranged at the other end of the horizontal plane 7, an end head 6 is arranged at the center of the horizontal plane 7, and the end head 6 and the horizontal plane 7 are an integral structure, arcuate edges 5 are arranged on both side surfaces of the end head 6, and the arcuate edges 5 are in close contact with the outer wall of the R angle 3.

[0020] The end 6 of the caulking piece 4 is filled into the R angle 3, and the R angle 3 is covered by the caulking piece 4. Then, the two ends of the caulking piece 4 are welded together along the first welding point 8 and the second welding point 9 at the connection between the first workpiece 1 and the second workpiece 2, so that there is no need for grinding or wire drawing. By welding after adding the caulking piece 4, the processing difficulty and processing time can be significantly reduced, and the product quality can be improved.

[0021] See also Figure 1 , 4 The connection parts between the two ends of the caulking piece 4 and the first workpiece 1 and the second workpiece 2 are welded and fixed along the first welding point 8 and the second welding point 9, and no grinding or wire drawing is required. By welding after adding the caulking piece 4, the processing difficulty and processing time can be significantly reduced, and the product quality can be improved.

[0022] See also Figure 1 , 2 3. The material of the caulking sheet 4 is consistent in appearance with the material of the first workpiece 1 and the second workpiece 2, and the horizontal surface 7 of the caulking sheet 4 is flat. Due to the consistent appearance of the materials, the welding is beautiful and does not require grinding.

[0023] Working principle: When in use, the first workpiece 1 and the second workpiece 2 are bent as required to form an R angle 3, and the end 6 of the caulking piece 4 is filled into the R angle 3. The arc edge 5 is in close contact with the outer wall of the R angle 3, and the R angle 3 is covered by the caulking piece 4. At this time, the horizontal surface 7 of the caulking piece 4 is level with the first workpiece 1 and the second workpiece 2, and then the first welding point 8 and the second welding point 9 are welded together at the connection between the two ends of the caulking piece 4 and the first workpiece 1 and the second workpiece 2, so that no grinding or wire drawing is required. By welding after adding the caulking piece 4, the processing difficulty and processing time can be significantly reduced, thereby improving product quality.

[0024] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A welding caulking structure, comprising a first workpiece (1), characterized in that: A second workpiece (2) is arranged on one side of the first workpiece (1); an R angle (3) is arranged at the bending connection between the first workpiece (1) and the second workpiece (2); a caulking piece (4) is arranged at the opening of the R angle (3); the caulking piece (4) comprises a horizontal plane (7); a first welding point (8) is arranged at one end of the horizontal plane (7); and a second welding point (9) is arranged at the other end of the horizontal plane (7).

2. A welding caulking structure according to claim 1, characterized in that: An end head (6) is arranged at the center of the horizontal plane (7), and the end head (6) and the horizontal plane (7) are an integral structure.

3. A welding caulking structure according to claim 2, characterized in that: Both side surfaces of the end head (6) are provided with arcuate edges (5), and the arcuate edges (5) are in close contact with the outer wall of the R angle (3).

4. A welding caulking structure according to claim 1, characterized in that: The connection points between the two ends of the caulking sheet (4) and the first workpiece (1) and the second workpiece (2) are welded and fixed along the first welding point (8) and the second welding point (9).

5. A welding caulking structure according to claim 1, characterized in that: The material of the caulking sheet (4) is consistent in appearance with the material of the first workpiece (1) and the second workpiece (2), and the horizontal surface (7) of the caulking sheet (4) is flat.

Citation Information

Patent Citations

  • Steel plate welding frame

    CN211840734U