Tool for machining motorcycle engine cylinder body
By designing a motorcycle engine cylinder block processing tooling that includes a base, storage groove, placing plate, limit plate, threaded rod, motor, clamp, solenoid and hydraulic cylinder, the problem of not perpendicularity of the top and bottom surfaces when placing engine cylinder blocks of different sizes and shapes is solved, and stable clamping and efficient processing are achieved.
Patent Information
- Application Number
- CN202421426867.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-06-21
AI Technical Summary
When placing engine blocks of different sizes and shapes of engine blocks in existing motorcycle engines, it is difficult to ensure that the top surface and bottom surface of the special-shaped seat are perpendicular, affecting the clamping effect.
A motorcycle engine cylinder block processing tooling including a base, storage groove, placing plate, limit plate, threaded rod, motor, clamp, solenoid and hydraulic cylinder is designed. The threaded rod drives the clamp plate to clamp the limit plate and fix the placement plate; the electromagnet and hydraulic cylinder are used to adjust the position of the clamp device to ensure that the top and bottom surfaces of the engine cylinder block are perpendicular to the base.
It realizes stable clamping of engine cylinders of different sizes and shapes, ensuring that the top and bottom surfaces are perpendicular to the base, and improving the convenience of the tooling and processing efficiency.
Smart Images

Figure CN222873959U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of motorcycle engine cylinder body processing, in particular to a tool for motorcycle engine cylinder body processing. Background Art
[0002] In the process of producing the engine cylinder block, it is necessary to process the top and bottom surfaces, the crankshaft hole and the bearing cover joint surface of the engine cylinder block. Due to the complex shape of the engine cylinder block, in order to fix the engine cylinder block during processing, a variety of clamps are needed to fix the engine cylinder block, which is troublesome to use and leads to increased production costs.
[0003] In the prior art, for example, in Chinese patent CN 215788263 U, there is a tool for processing an engine cylinder block, which includes a special-shaped seat and a first clamping mechanism, a second clamping mechanism and a third clamping mechanism arranged side by side in sequence on the top of the special-shaped seat, wherein the special-shaped seat is used to support the engine cylinder block; the first clamping mechanism includes two first clamping assemblies symmetrically arranged on both sides of the top of the special-shaped seat; the second clamping mechanism includes two second clamping assemblies symmetrically arranged on both sides of the top of the special-shaped seat; and the third clamping mechanism includes two third clamping assemblies symmetrically arranged on both sides of the top of the special-shaped seat. In the tool for processing the engine cylinder block, the first clamping mechanism, the second clamping mechanism and the third clamping mechanism are arranged side by side in sequence on the top of the special-shaped seat to respectively press the top, waist and bottom of the engine cylinder block, so that the engine cylinder block is stably placed on the special-shaped seat, and the engine cylinder block can be clamped by using only one tooling fixture, which is very convenient to use and reduces the processing cost. However, the patent still has the following problems.
[0004] In the above-mentioned patent, although the patent sets a step surface to ensure that the top and bottom surfaces of the engine cylinder block are perpendicular to the top surface of the special-shaped seat, the height position of each step surface is fixed. If an engine cylinder block of other shapes and sizes is placed, it is difficult to ensure that after the engine cylinder block is placed on the step surface, its top and bottom surfaces are perpendicular to the top surface of the special-shaped seat, which may affect the clamping. Utility Model Content
[0005] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model proposes a tooling for processing a motorcycle engine cylinder block, which solves the problem in the prior art that the height position of each step surface is fixed, and when placing an engine cylinder block of other shapes and sizes, it is difficult to ensure that the top and bottom surfaces of the engine cylinder block are perpendicular to the top surface of the special-shaped seat after it is placed on the step surface.
[0006] According to an embodiment of the utility model, a tool for processing a motorcycle engine cylinder body comprises a base, a storage groove is provided on the top of the base, a plurality of groups of evenly distributed first springs are fixedly installed on the inner wall of the storage groove, a placement plate is fixedly installed on the top of the plurality of first springs, a plurality of limiting plates are fixedly installed on the bottom of the placement plates, a plurality of limiting plates are slidably plugged with the base at the bottom, a slide groove is provided on the opposite sides of the storage groove, a threaded rod is rotatably installed in one of the two slide grooves, a motor is fixedly installed on the outer wall of the base, the output end of the motor passes through the base and is fixedly connected to the threaded rod, the outer wall of the threaded rod is threadedly connected to two clamping plates, a limiting rod is fixedly installed in the other of the two slide grooves, the limiting rod passes through the two clamping plates and is slidably connected to the two clamping plates.
[0007] According to a tooling for processing a motorcycle engine cylinder block in an embodiment of the utility model, support plates are fixedly installed on both sides of the base, a top plate is fixedly installed on the side opposite to the support plate, connecting plates are fixedly installed on both sides of the top plate, and fixing rods are fixedly installed on the side opposite to the two connecting plates.
[0008] According to a tooling for processing a motorcycle engine cylinder block in an embodiment of the utility model, three movable plates are arranged on one side opposite to the two connecting plates, and through openings are formed through the outer walls of the three movable plates, and the fixing rods are slidably connected to the through openings.
[0009] According to a tooling for processing a motorcycle engine cylinder block in an embodiment of the utility model, limiting grooves are provided on opposite sides of the three through openings, electromagnets are fixedly installed on the inner walls of the two limiting grooves, a second spring is fixedly installed on one end of the two electromagnets, and a pressure plate is fixedly installed on the end of the two second springs away from the electromagnets.
[0010] According to a tooling for processing a motorcycle engine cylinder body according to an embodiment of the utility model, two hydraulic cylinders are symmetrically installed at the bottom of the three movable plates, abutment plates are fixedly installed at the output ends of the two hydraulic cylinders, operating plates are fixedly installed at the bottoms of the two abutment plates, electric telescopic rods are fixedly installed on the opposite sides of the two operating plates, and the telescopic ends of the two electric telescopic rods respectively penetrate the two operating plates and are fixedly installed with push plates.
[0011] According to a tool for machining a motorcycle engine cylinder block in an embodiment of the utility model, the inner walls of the three through-holes are each provided with a plurality of evenly distributed rollers.
[0012] According to a tool for processing a motorcycle engine cylinder body in an embodiment of the utility model, the threaded rod is provided with two sections of threads with opposite textures, and the threaded rod is connected to two clamping plates respectively through the two sections of threads with opposite textures.
[0013] Compared with the prior art, the advantages and positive effects of the utility model are:
[0014] A tool for processing a motorcycle engine cylinder block according to an embodiment of the utility model has at least the following beneficial effects:
[0015] Firstly, when placing, the staff makes the top and bottom surfaces of the engine cylinder body remain perpendicular to the top surface of the base, and then places the engine cylinder body on the placement board. The engine cylinder body pushes the placement board down, causing the first spring to compress. When the engine cylinder body is completely placed on each placement board, the staff starts the motor and the threaded rod rotates, thereby driving the two clamping plates to approach each other until the limit plate is clamped. At this time, the placement plate is fixed to prevent the placement plate from shaking up and down when clamped. At this time, it can be ensured that when placing engine cylinder bodies of different sizes and shapes, the top and bottom surfaces thereof remain perpendicular to the top surface of the base.
[0016] Secondly, when clamping, the staff starts the electromagnet, and the iron pressure plate is attracted to enter the limit groove, the second spring is compressed, and then the staff pushes the three movable plates according to the position and size of the engine cylinder block until the three movable plates are pushed to the appropriate position, and the electromagnet is turned off. The pressure plate contacts the fixed rod under the elastic force of the second spring, and the movable plate is fixed. In this way, the position of the clamping device can be adjusted according to the engine cylinder blocks of different sizes and shapes.
[0017] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the utility model or the technical solutions of the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0019] Figure 1 The utility model provides an overall stereogram of a tooling for processing a motorcycle engine cylinder block;
[0020] Figure 2 The utility model provides a stereoscopic diagram of the internal structure of a base of a tooling for processing a motorcycle engine cylinder block;
[0021] Figure 3 A top plate stereogram of a tooling for machining a motorcycle engine cylinder block is provided for the utility model;
[0022] Figure 4The utility model provides a sectional view of a movable plate of a tooling for machining a motorcycle engine cylinder body.
[0023] Legend: 1. Base; 2. Motor; 3. Storage slot; 4. Placement plate; 5. Support plate; 6. Top plate; 7. Connecting plate; 8. First spring; 9. Limiting plate; 10. Slide slot; 11. Limiting rod; 12. Clamp; 13. Threaded rod; 14. Moving plate; 15. Hydraulic cylinder; 16. Fixed rod; 17. Roller; 18. Limiting slot; 19. Electromagnet; 20. Second spring; 21. Pressing plate; 22. Abutment plate; 23. Operating panel; 24. Electric telescopic rod; 25. Pushing plate; 26. Through-hole. DETAILED DESCRIPTION
[0024] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0025] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0026] In the description of the present utility model, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood to exclude the number itself, and "above", "below", "within" etc. are understood to include the number itself. If there is a description of first and second, this is only for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0027] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation, connection and connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0028] A tool for machining a motorcycle engine cylinder block according to an embodiment of the utility model will be described below in conjunction with the accompanying drawings.
[0029] Embodiment 1, as Figure 1-Figure 4 As shown, the utility model provides a tooling for processing a motorcycle engine cylinder block, including a base 1, a storage groove 3 is provided on the top of the base 1, a plurality of groups of evenly distributed first springs 8 are fixedly installed on the inner wall of the storage groove 3, a placement plate 4 is fixedly installed on the top of the plurality of first springs 8, a plurality of placement plates 4 are fixedly installed on the bottom of the plurality of placement plates 4, a plurality of limit plates 9 are slidably plugged with the base 1 at the bottom, a slide groove 10 is provided on the opposite sides of the storage groove 3, a threaded rod 13 is rotatably installed in one of the two slide grooves 10, a motor 2 is fixedly installed on the outer wall of the base 1, an output end of the motor 2 passes through the base 1 and is fixedly connected to the threaded rod 13, an outer wall of the threaded rod 13 is threadedly connected to two clamps 12, a limit rod 11 is fixedly installed in the other of the two slide grooves 10, the limit rod 11 passes through the two clamps 12 and is slidably connected to the two clamps 12.
[0030] The effect achieved by the entire embodiment 1 is that, when placing, the staff allows the top and bottom surfaces of the engine cylinder body to remain perpendicular to the top surface of the base 1, and then places the engine cylinder body on the placement plate 4. The engine cylinder body pushes the placement plate 4 down, so that the first spring 8 is compressed. When the engine cylinder body is completely placed on each placement plate 4, the staff starts the motor 2, and the threaded rod 13 rotates, thereby driving the two clamping plates 12 to approach each other until the limit plate 9 is clamped. At this time, the placement plate 4 is fixed, which can prevent the placement plate 4 from shaking up and down when clamped. At this time, it can be ensured that when engine cylinders of different sizes and shapes are placed, their top and bottom surfaces remain perpendicular to the top surface of the base 1.
[0031] Embodiment 2, as Figure 1-Figure 4 As shown, further, support plates 5 are fixedly installed on both sides of the base 1, a top plate 6 is fixedly installed on the side opposite to the support plate 5, connecting plates 7 are fixedly installed on both sides of the top plate 6, and a fixing rod 16 is fixedly installed on the side opposite to the two connecting plates 7.
[0032] In some specific embodiments of the present invention, three movable plates 14 may be provided on one side opposite to the two connecting plates 7 , and through openings 26 are formed through the outer walls of the three movable plates 14 , and the fixing rods 16 are slidably connected to the through openings 26 .
[0033] In some specific embodiments of the present invention, limiting grooves 18 can be provided on opposite sides of the three through openings 26, and electromagnets 19 are fixedly installed on the inner walls of the two limiting grooves 18, and second springs 20 are fixedly installed on one end of the two electromagnets 19, and a pressure plate 21 is fixedly installed on the end of the two second springs 20 away from the electromagnet 19.
[0034] In some specific embodiments of the present invention, two hydraulic cylinders 15 can be symmetrically installed at the bottom of the three movable plates 14, the output ends of the two hydraulic cylinders 15 are fixedly installed with abutment plates 22, the bottoms of the two abutment plates 22 are fixedly installed with operating plates 23, and the opposite sides of the two operating plates 23 are fixedly installed with electric telescopic rods 24, and the telescopic ends of the two electric telescopic rods 24 respectively penetrate the two operating plates 23 and are fixedly installed with push plates 25.
[0035] In some specific embodiments of the present invention, the inner walls of the three through openings 26 may be provided with a plurality of evenly distributed rollers 17 to facilitate the movement of the movable plate 14 .
[0036] In some specific embodiments of the present invention, the threaded rod 13 may be provided with two sections of threads with opposite textures, and the threaded rod 13 is connected to the two clamping plates 12 respectively through the two sections of threads with opposite textures.
[0037] The effect achieved by the entire embodiment 2 is that when clamping, the staff starts the electromagnet 19, and the iron pressure plate 21 is attracted to enter the limit groove 18, the second spring 20 is compressed, and then the staff pushes the three movable plates 14 according to the position and size of the engine cylinder body until the three movable plates 14 are pushed to the appropriate position, and the electromagnet 19 is turned off. The pressure plate 21 contacts the fixed rod 16 under the elastic force of the second spring 20, and the movable plate 14 is fixed. In this way, the position of the clamping device can be adjusted according to the engine cylinder bodies of different sizes and shapes.
[0038] Working principle: When placing, the staff makes the top and bottom surfaces of the engine cylinder body remain perpendicular to the top surface of the base 1, and then places the engine cylinder body on the placement plate 4. The engine cylinder body pushes the placement plate 4 down, so that the first spring 8 is compressed. When the engine cylinder body is completely placed on each placement plate 4, the staff starts the motor 2, and the threaded rod 13 rotates, thereby driving the two clamping plates 12 to approach each other until the limit plate 9 is clamped. At this time, the placement plate 4 is fixed, which can prevent the placement plate 4 from shaking up and down when clamped. At this time, it can be ensured that when engine cylinders of different sizes and shapes are placed, their top and bottom surfaces remain perpendicular to the top surface of the base 1. When clamping, the staff starts the electromagnet 19, and the iron pressure plate 21 is attracted to enter the limit groove 18, and the second spring 20 is compressed. Then the staff pushes the three movable plates 14 according to the position and size of the engine cylinder until the three movable plates 14 are pushed to the appropriate position, and then the electromagnet 19 is turned off. The pressure plate 21 contacts the fixed rod 16 under the elastic force of the second spring 20, and the movable plate 14 is fixed. In this way, the position of the clamping device can be adjusted according to the engine cylinders of different sizes and shapes. Finally, the staff starts the hydraulic cylinder 15, the push plate 22 descends and contacts the engine cylinder, and then starts the electric telescopic rod 24, and the push plate 25 moves until it contacts both sides of the engine cylinder, so that the clamping of the engine cylinder can be completed.
[0039] In the description of this specification, the description with reference to the terms "one embodiment, some embodiments, illustrative embodiments, examples, specific examples or some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
[0040] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present invention.
Claims
1. A tool for machining a motorcycle engine cylinder block, comprising a base (1), characterized in that: The base (1) is provided with a storage groove (3) on the top, and a plurality of groups of evenly distributed first springs (8) are fixedly installed on the inner wall of the storage groove (3). A placement plate (4) is fixedly installed on the top of the plurality of first springs (8). A limit plate (9) is fixedly installed on the bottom of the plurality of placement plates (4). The bottoms of the plurality of limit plates (9) are slidably plugged with the base (1). Slide grooves (10) are provided on opposite sides of the storage groove (3). A threaded rod (13) is rotatably installed in one of the two slide grooves (10). A motor (2) is fixedly installed on the outer wall of the base (1). The output end of the motor (2) passes through the base (1) and is fixedly connected to the threaded rod (13). The outer wall of the threaded rod (13) is threadedly connected to two clamping plates (12). A limit rod (11) is fixedly installed in the other of the two slide grooves (10). The limit rod (11) passes through the two clamping plates (12) and is slidably connected to the two clamping plates (12).
2. A tool for processing a motorcycle engine cylinder block according to claim 1, characterized in that: Support plates (5) are fixedly mounted on both sides of the base (1), a top plate (6) is fixedly mounted on one side opposite to the support plate (5), connecting plates (7) are fixedly mounted on both sides of the top plate (6), and fixing rods (16) are fixedly mounted on one side opposite to the two connecting plates (7).
3. A tool for processing a motorcycle engine cylinder block according to claim 2, characterized in that: Three movable plates (14) are arranged on one side opposite to the two connecting plates (7), and through openings (26) are provided through the outer walls of the three movable plates (14), and the fixing rods (16) are slidably connected to the through openings (26).
4. A tool for processing a motorcycle engine cylinder block according to claim 3, characterized in that: Limiting grooves (18) are provided on opposite sides of the three through openings (26); electromagnets (19) are fixedly mounted on the inner walls of the two limiting grooves (18); second springs (20) are fixedly mounted on one end of the two electromagnets (19); and pressure plates (21) are fixedly mounted on the ends of the two second springs (20) away from the electromagnets (19).
5. The tooling for processing a motorcycle engine cylinder block according to claim 3, characterized in that: Two hydraulic cylinders (15) are symmetrically mounted at the bottom of the three movable plates (14); abutment plates (22) are fixedly mounted at the output ends of the two hydraulic cylinders (15); an operating plate (23) is fixedly mounted at the bottoms of the two abutment plates (22); an electric telescopic rod (24) is fixedly mounted on opposite sides of the two operating plates (23); and the telescopic ends of the two electric telescopic rods (24) respectively penetrate the two operating plates (23) and are fixedly mounted with a push plate (25).
6. The tooling for processing a motorcycle engine cylinder block according to claim 3, characterized in that: The inner walls of the three through openings (26) are each provided with a plurality of evenly distributed rollers (17).
7. The tooling for processing a motorcycle engine cylinder block according to claim 1, characterized in that: The threaded rod (13) is provided with two sections of threads with opposite textures, and the threaded rod (13) is connected to the two clamping plates (12) respectively via the two sections of threads with opposite textures.
Citation Information
Patent Citations
Tool for machining engine cylinder block
CN215788263U