Continuous trimming device for textile rubber ring production

By designing a continuous trimming device for textile rubber rings including a U-shaped seat, a clamping mechanism and a load transfer mechanism, the problem of continuous trimming and rubber ring fixing in the prior art is solved, and the trimming efficiency and yield are improved.

CN222874100UActive Publication Date: 2025-05-16DERUNJIE (SHANDONG) TEXTILE TECH CO LTD
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Patent Information

Application Number
CN202421597986.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-08
Publication Date
2025-05-16
Estimated Expiration
2034-07-08

AI Technical Summary

Technical Problem

The existing textile rubber ring trimming device cannot achieve continuous edge trimming operation and cannot fix the rubber ring, resulting in inefficiency and rubber ring defects.

Method used

A continuous trimming device including a U-shaped seat, a support plate, a cylinder, a trimming head, a clamping mechanism and a load transfer mechanism is designed. Through the cooperation of the electric slide rail and the slider, the positioning and grabbing of the rubber ring and continuous transplanting are achieved; the clamping mechanism is used for clamping and positioning of the rubber rings of different sizes to reduce deformation and offset.

Benefits of technology

Continuous trimming and fixing of rubber rings is achieved, reducing manual operation time, improving work efficiency, and reducing the incidence of rubber ring defects.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a continuous trimming device for textile rubber ring production, and relates to the technical field of textile rubber ring production. The device comprises a U-shaped seat, supporting plates are fixedly connected to the two sides of the top end of the U-shaped seat, second air cylinders are fixedly arranged between the inner walls of the two supporting plates, trimming grinding heads are fixedly connected to the output ends of the two second air cylinders, a rotating seat is rotationally connected to the middle of the top end of the U-shaped seat, and a rotating shaft is fixedly connected to the rotating seat. A clamping mechanism is movably arranged in the rotating seat, a connecting plate is fixedly connected to the top end of an electric sliding block, a transferring mechanism is fixedly installed on one side of the top end of the connecting plate, a disc is fixedly installed at one end of an adjusting plate, the outer surface of a transmission shaft is rotationally sleeved with a lifting plate, and one end of the lifting plate penetrates through a limiting plate. According to the rubber ring transferring and clamping device, the transferring mechanism and the clamping mechanism are arranged, so that the effect of conveniently and continuously transferring, clamping and fixing rubber rings is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of textile rubber ring production, in particular to a continuous trimming device for textile rubber ring production. Background Art

[0002] Textile rubber rings, as the name suggests, are circular seals made of textile materials and glue. They are mainly used in bearings, hydraulic equipment, auto parts and other fields. Compared with traditional rubber rings, textile rubber rings have the advantages of long service life, good temperature resistance, strong chemical resistance, etc., and are widely welcomed. In the process of producing textile rubber rings, it is often necessary to trim the rubber rings. Trimming is a common process in the production of rubber products. The trimming methods include: manual trimming, grinding, cutting, frozen trimming, flashless mold molding, etc. The appropriate trimming method can be selected according to the quality requirements of the product and its own production conditions.

[0003] However, most textile rubber ring trimming devices cannot achieve continuous trimming operations on rubber rings, and the rubber rings need to be placed on the machine manually for trimming. The trimming method is single and the efficiency is relatively low. In addition, the rubber rings are easily offset during the trimming process, resulting in defects in the rubber rings, thereby reducing production efficiency, and the trimmed rubber rings cannot be fixed. Utility Model Content

[0004] In order to solve the problem that the rubber ring cannot be trimmed continuously and cannot be fixed, the utility model aims to provide a continuous trimming device for textile rubber ring production.

[0005] In order to solve the above technical problems, the utility model adopts the following technical solutions: a continuous trimming device for textile rubber ring production, comprising a U-shaped seat, both sides of the top of the U-shaped seat are fixedly connected to support plates, a second cylinder is fixedly arranged between the inner walls of the two support plates, the output ends of the two second cylinders are fixedly connected to trimming grinding heads, a rotating seat is rotatably connected to the middle of the top of the U-shaped seat, a clamping mechanism is arranged for the internal movement of the rotating seat, a conveyor belt is fixedly arranged at one end of the U-shaped seat, a box is fixedly installed at the end of the U-shaped seat facing away from the conveyor belt, an electric slide rail is fixedly connected to the top of the box, an electric slider is slidably sleeved on the outer surface of the electric slide rail, and the top of the electric slider is fixed A connecting plate is connected, and a transfer mechanism is fixedly installed on one side of the top of the connecting plate. The transfer mechanism includes a bottom plate, the bottom end of the bottom plate is fixedly connected to one side of the top of the connecting plate, the top of the transfer mechanism is fixedly connected to a fixed block, one end of the fixed block is fixedly connected to a limiting plate, a second motor is fixedly provided on the top of the fixed block, an adjusting plate is fixedly connected to the output end of the second motor, a disc is fixedly installed on one end of the adjusting plate, one end of the disc is fixedly connected to a transmission shaft, a lifting plate is rotatably sleeved on the outer surface of the transmission shaft, one end of the lifting plate passes through the limiting plate, and the outer surface of the lifting plate is slidably fitted with the inner wall of the limiting plate, and a rubber ring gripper is fixedly connected to the bottom end of the lifting plate.

[0006] Preferably, the clamping mechanism includes a fixed plate, the bottom end of the fixed plate is provided with six T-slots, the outer surfaces of the six T-slots are slidably connected with engaging rods, the middle part of the bottom end of the fixed plate is rotatably connected with a rotating shaft, the outer surface of the rotating shaft is fixedly sleeved with a rotating plate, the outer surface of the rotating plate is provided with six through-type transmission grooves, the six transmission grooves are inserted and connected with connecting pins, the top ends of the six connecting pins are respectively fixedly connected with the bottom ends of the six engaging rods, the lower outer surface of the rotating shaft is fixedly sleeved with a worm gear, the outer surface of the worm gear is meshingly connected with a worm, one end of the rotating seat is fixedly mounted with a first motor, and the output end of the first motor is fixedly connected to one end of the worm gear.

[0007] Compared with the prior art, the beneficial effects of the utility model are:

[0008] 1. The utility model sets a transfer mechanism, which realizes the positioning and grasping of the rubber ring and the continuous transplanting operation of the rubber ring with the cooperation of the slide rail and slider, thereby reducing the manual operation time, reducing the influence of human factors on the rubber ring, and improving work efficiency.

[0009] 2. The utility model provides a clamping mechanism to facilitate the clamping and positioning of rubber rings of different sizes, thereby reducing the deformation or displacement of the rubber rings during the grinding and trimming process, and improving the processing yield rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0011] Figure 1 It is a schematic diagram of the structure of the utility model.

[0012] Figure 2 This is a structural schematic diagram of the utility model from another viewing angle.

[0013] Figure 3 It is a schematic diagram of the structure of the transfer mechanism of the utility model.

[0014] Figure 4 This is a schematic diagram of the structure of the clamping mechanism of the utility model.

[0015] In the figure: 1. U-shaped seat; 2. Clamping mechanism; 3. Conveyor belt; 4. Box; 5. Transfer mechanism; 41. Electric slide rail; 42. Electric slider; 43. Connecting plate; 11. Support plate; 12. Second cylinder; 13. Trimming grinding head; 14. Rotating seat; 20. T-slot; 21. Fixed plate; 22. Engaging connecting rod; 23. Rotating shaft; 24. Rotating plate; 25. Transmission groove; 26. Connecting pin; 27. Worm gear; 28. Worm; 29. ​​First motor; 50. Rubber ring gripper; 31. First cylinder; 32. K-shaped plate; 51. Bottom plate; 52. Fixed block; 53. Second motor; 54. Adjusting plate; 55. Threaded rod; 56. Disc; 57. Transmission shaft; 58. Lifting plate; 59. Limiting plate. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0017] Embodiment 1: Figure 1-4As shown, the utility model provides a continuous trimming device for textile rubber ring production, including a U-shaped seat 1, both sides of the top of the U-shaped seat 1 are fixedly connected to support plates 11, a second cylinder 12 is fixedly arranged between the inner walls of the two support plates 11, the output ends of the two second cylinders 12 are fixedly connected to trimming grinding heads 13, the middle of the top of the U-shaped seat 1 is rotatably connected to a rotating seat 14, the internal movement of the rotating seat 14 is provided with a clamping mechanism 2, one end of the U-shaped seat 1 is fixedly provided with a conveyor belt 3, and the end of the U-shaped seat 1 facing away from the conveyor belt 3 is fixed A box body 4 is installed, the top of the box body 4 is fixedly connected with an electric slide rail 41, the outer surface of the electric slide rail 41 is slidably sleeved with an electric slider 42, the top of the electric slider 42 is fixedly connected with a connecting plate 43, and a transfer mechanism 5 is fixedly installed on one side of the top of the connecting plate 43. The transfer mechanism 5 includes a bottom plate 51, the bottom end of the bottom plate 51 is fixedly connected to one side of the top of the connecting plate 43, the top of the transfer mechanism 5 is fixedly connected with a fixed block 52, one end of the fixed block 52 is fixedly connected to a limiting plate 59, and the top of the fixed block 52 is fixedly provided with The second motor 53 has an output end fixedly connected to an adjusting plate 54, one end of the adjusting plate 54 is fixedly mounted with a disc 56, one end of the disc 56 is fixedly connected to a transmission shaft 57, the outer surface of the transmission shaft 57 is rotatably sleeved with a lifting plate 58, one end of the lifting plate 58 penetrates a limit plate 59, and the outer surface of the lifting plate 58 is slidably fitted with the inner wall of the limit plate 59, and the bottom end of the lifting plate 58 is fixedly connected to a rubber ring gripping head 50, and the rubber ring is in the process of conveying at the top of the conveyor belt 3, through the electric slider 42 and the electric slide rail 41 cooperates with the transfer mechanism 5 to move a specified distance, and the output of the second motor 53 in the transfer mechanism 5 drives the lifting plate 58 to perform eccentric movement at one end of the rotating disk 56. During the rotation of the disk 56, the eccentrically moving lifting plate 58 moves up and down under the restriction of the limit plate 59, so that the rubber ring grasping head 50 grasps the rubber ring at the indicated moving height, and the grasped rubber ring is placed between the clamping mechanisms 2 again through the transfer mechanism 5, thereby completing the purpose of reciprocating transplantation of the rubber ring to the specified position.

[0018] The clamping mechanism 2 includes a fixed plate 21, six T-shaped slots 20 are provided at the bottom end of the fixed plate 21, and the outer surfaces of the six T-shaped slots 20 are slidably connected with engaging connecting rods 22. A rotating shaft 23 is rotatably connected to the middle of the bottom end of the fixed plate 21, and a rotating plate 24 is fixedly sleeved on the outer surface of the rotating shaft 23. Six through-type transmission grooves 25 are provided on the outer surface of the rotating plate 24, and connecting pins 26 are inserted and connected between the six transmission grooves 25. The top ends of the six connecting pins 26 are fixedly connected to the bottom ends of the six engaging connecting rods 22 respectively. A worm wheel 27 is fixedly sleeved on the lower outer surface of the rotating shaft 23, and a worm 28 is meshingly connected on the outer surface of the worm wheel 27. A first motor 29 is fixedly mounted on one end of the rotating seat 14, and an output end of the first motor 29 is fixedly connected to one end of the worm 28. By starting the first motor 29, the worm 28 and the worm wheel 27 drive the rotating shaft 23 to rotate under the output of the first motor 29. The rotating rotating shaft 23 drives the six connecting pins 26 to rotate synchronously along the inner wall of the transmission groove 25 in an arc trajectory under the rotation of the six arc-shaped transmission grooves 25, thereby driving the six engaging links 22 to perform synchronous opening and closing movements along the T-shaped grooves 20. The closed six engaging links 22 clamp and fix the rubber ring through the arc plate at one end, thereby achieving the purpose of stabilizing the rubber ring.

[0019] The outer surface of the adjusting plate 54 is threadedly connected with a threaded rod 55, the bottom end of the threaded rod 55 is rotatably connected to one side of the top of the fixing block 52, the top of the threaded rod 55 is fixedly connected with a knob, one end of the transmission shaft 57 is fixedly connected to the eccentric part of the disc 56, the operator can drive the threaded rod 55 to rotate by turning the knob, the rotating threaded rod 55 drives the adjusting plate 54 to move up and down under the action of the outer surface thread, so that the adjusting plate 54 drives the disc 56 and the transmission shaft 57 to adjust the up and down height, through the above operation, it is convenient to grab the rubber rings of different thicknesses to prevent the grabbing height from mismatching.

[0020] The two second cylinders 12 are distributed in a mirror image, and the two second cylinders 12 are inclined. The first cylinder 31 is fixedly installed at one end of the conveyor belt 3, and the output end of the first cylinder 31 is fixedly connected to a K-shaped plate 32. The outer surface of the K-shaped plate 32 slides and fits with the outer surface of the conveyor belt 3. The two inclined second cylinders 12 are for the convenience of driving the two trimming grinding heads 13 to grind and trim the rubber ring on both sides under the drive of the second cylinder 12. The function of the first cylinder 31 and the K-shaped plate 32 is to push out the first cylinder 31 by starting the K-shaped plate 32, perform two-point clamping and positioning under the push of the first cylinder 31, and push the rubber ring to the designated position for easy grasping.

[0021] The six T-slots 20, the engaging links 22, the transmission slots 25, and the connecting pins 26 are all distributed in an annular array, and the positions of the six T-slots 20, the engaging links 22, the transmission slots 25, and the connecting pins 26 correspond to each other. The six transmission slots 25 are arc-shaped, and the outer surfaces of the six connecting pins 26 slide in contact with the inner walls of the six transmission slots 25. The annular array distribution is to facilitate the rotation of the rotating shaft 23, and the six engaging links 22 are moved between the corresponding transmission slots 25 to perform synchronous radial movement between the inner walls of the T-slots 20, thereby achieving synchronous opening and closing actions.

[0022] Working principle: When the rubber ring needs to be trimmed continuously, the rubber ring is transported to the K-shaped plate 32 through the top of the conveyor belt 3, and the first cylinder 31 is started. The output end of the first cylinder 31 pushes the K-shaped plate 32 forward along the inner walls of the two ends of the conveyor belt 3, so that the rubber ring is positioned and pushed to a position flush with the relative clamping mechanism 2. Then, the connecting plate 43 is driven to move horizontally through the movement of the electric slide rail 41 and the electric slider 42. The connecting plate 43 drives the top transfer mechanism 5 to extend. The extended transfer mechanism 5 drives the adjustment plate 54 to rotate by starting the second motor 53. The rotating adjustment plate 54 drives the disc 56 to rotate. The rotating disc 56 The transmission shaft 57 at the eccentric position drives the lifting plate 58 to rotate eccentrically. The rotating lifting plate 58 slides vertically up and down between the inner walls of the limiting plate 59 under the restriction of the limiting plate 59. When the lifting plate 58 moves to a certain position, the rubber ring grabbing head 50 at the bottom grabs the rubber ring. After grabbing the rubber ring, the transfer mechanism 5 performs a linear recovery motion through the electric slide rail 41 and the electric slider 42. When the rubber ring is aligned with the center point of the clamping mechanism 2, the eccentric motion of the transfer mechanism 5 again places the rubber ring on the top of the clamping mechanism 2, and the cycle is repeated, so as to achieve a reciprocating transfer motion of the rubber ring continuously transported by the conveyor belt 3.

[0023] When the rubber ring needs to be trimmed, the first motor 29 in the clamping mechanism 2 is started. Under the output of the first motor 29, the rotating shaft 23 is driven to rotate through the worm 28 and the worm wheel 27. The rotating shaft 23 drives the rotating disk 24 sleeved on the outer surface to rotate. The rotating rotating disk 24 drives the six connecting pins 26 to rotate through the transmission groove 25 opened on the outer surface. Due to the arc design of the transmission groove 25, the six connecting pins 26 drive the six engaging connecting rods 22 to perform telescopic movement along the six T-slots 20 with the rotating shaft 23 as the center point, thereby achieving the synchronous clamping movement of the arc plates at one end of the six engaging connecting rods 22, so that the rubber ring is clamped and fixed. The fixed rubber ring is output through the second cylinder 12 on both sides of the U-shaped seat 1, and the two trimming grinding heads 13 are in contact with the rubber ring. Then, the trimming operation of the rubber ring is completed by rotating the rotating seat 14.

[0024] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.

Claims

1. A continuous trimming device for textile rubber ring production, comprising a U-shaped seat (1), characterized in that: Both sides of the top of the U-shaped seat (1) are fixedly connected to support plates (11), a second cylinder (12) is fixedly provided between the inner walls of the two support plates (11), the output ends of the two second cylinders (12) are fixedly connected to trimming grinding heads (13), a rotating seat (14) is rotatably connected to the middle of the top of the U-shaped seat (1), a clamping mechanism (2) is movably provided inside the rotating seat (14), a conveyor belt (3) is fixedly provided at one end of the U-shaped seat (1), a box body (4) is fixedly installed at the end of the U-shaped seat (1) facing away from the conveyor belt (3), an electric slide rail (41) is fixedly connected to the top of the box body (4), an electric slider (42) is slidably sleeved on the outer surface of the electric slide rail (41), a connecting plate (43) is fixedly connected to the top of the electric slider (42), and a transfer mechanism (5) is fixedly installed on one side of the top of the connecting plate (43); The transfer mechanism (5) comprises a bottom plate (51), the bottom end of the bottom plate (51) is fixedly connected to one side of the top end of the connecting plate (43), the top end of the transfer mechanism (5) is fixedly connected to a fixed block (52), one end of the fixed block (52) is fixedly connected to a limiting plate (59), the top end of the fixed block (52) is fixedly provided with a second motor (53), the output end of the second motor (53) is fixedly connected to an adjusting plate (54), one end of the adjusting plate (54) is fixedly mounted with a disc (56), one end of the disc (56) is fixedly connected to a transmission shaft (57), the outer surface of the transmission shaft (57) is rotatably sleeved with a lifting plate (58), one end of the lifting plate (58) passes through the limiting plate (59), and the outer surface of the lifting plate (58) is slidably fitted with the inner wall of the limiting plate (59), and the bottom end of the lifting plate (58) is fixedly connected to a rubber ring gripper (50).

2. A continuous trimming device for textile rubber ring production as claimed in claim 1, characterized in that: The clamping mechanism (2) comprises a fixed plate (21), the bottom end of the fixed plate (21) is provided with six T-shaped slots (20), the outer surfaces of the six T-shaped slots (20) are all slidably connected with a locking connecting rod (22), the middle part of the bottom end of the fixed plate (21) is rotatably connected with a rotating shaft (23), the outer surface of the rotating shaft (23) is fixedly sleeved with a rotating plate (24), the outer surface of the rotating plate (24) is provided with six through-type transmission slots (25), and the six transmission slots (25) are connected to the fixed plate (21) and the rotating plate (24) is fixedly sleeved with the rotating plate (24). Connecting pins (26) are inserted and connected between the movable grooves (25), and the top ends of the six connecting pins (26) are fixedly connected to the bottom ends of the six engaging connecting rods (22) respectively. A worm wheel (27) is fixedly sleeved on the lower outer surface of the rotating shaft (23), and a worm (28) is meshedly connected to the outer surface of the worm wheel (27). A first motor (29) is fixedly installed on one end of the rotating seat (14), and the output end of the first motor (29) is fixedly connected to one end of the worm (28).

3. A continuous trimming device for textile rubber ring production as claimed in claim 1, characterized in that: The outer surface of the adjustment plate (54) is threadedly connected with a threaded rod (55), the bottom end of the threaded rod (55) is rotatably connected to one side of the top end of the fixing block (52), and the top end of the threaded rod (55) is fixedly connected with a knob.

4. A continuous trimming device for textile rubber ring production as claimed in claim 1, characterized in that: A first cylinder (31) is fixedly mounted on one end of the conveyor belt (3), and a K-shaped plate (32) is fixedly connected to the output end of the first cylinder (31), and the outer surface of the K-shaped plate (32) is slidably fitted to the outer surface of the conveyor belt (3).

5. A continuous trimming device for textile rubber ring production as claimed in claim 1, characterized in that: One end of the transmission shaft (57) is fixedly connected to the eccentric portion of the disc (56).

6. A continuous trimming device for textile rubber ring production as claimed in claim 1, characterized in that: The two second cylinders (12) are distributed in a mirror image, and the two second cylinders (12) are inclined.

7. A continuous trimming device for textile rubber ring production as claimed in claim 2, characterized in that: The six T-shaped slots (20), the engaging connecting rods (22), the transmission slots (25), and the connecting pins (26) are all distributed in a ring array, and the positions of the six T-shaped slots (20), the engaging connecting rods (22), the transmission slots (25), and the connecting pins (26) correspond to each other.

8. A continuous trimming device for textile rubber ring production as claimed in claim 2, characterized in that: The six transmission grooves (25) are arc-shaped, and the outer surfaces of the six connecting pins (26) are slidably fitted with the inner walls of the six transmission grooves (25).