Pouring device for cement product manufacturing

By designing a casting device for the manufacturing of cement products including a mixing box and a punching plate, the problems of bubbles and hollowing in the cement slurry are solved, and the surface of cement products is flattened and the production quality is improved.

CN222874906UActive Publication Date: 2025-05-16JIANGSU CHENGYI HOUSING IND TECH DEV CO
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Patent Information

Application Number
CN202421356499.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-05-16
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

The existing casting devices for cement product manufacturing are prone to bubbles and hollows in the cement slurry during the pouring process, resulting in bubbles and hollows on the surface of the product, affecting production quality.

Method used

A casting device including a mixing box, a drive motor, a rotary shaft, a stirring blade, a discharge valve, a U-shaped mobile rack, a transverse plate, a first spring and a strike plate are designed. Through the stirring action of the stirring box and the shock action of the strike plate, bubbles and hollows in the cement slurry are eliminated.

Benefits of technology

Effectively eliminate bubbles and hollows in cement products, improve the production quality of cement products, ensure the smooth surface of the product, and improve production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The pouring device for cement product manufacturing comprises a bottom plate and a stirring box, a forming mold is placed at the right end of the top of the bottom plate, a fixed box is fixedly connected to the left end of the top of the bottom plate, a U-shaped moving frame is movably connected to the right side of the fixed box, and a transverse plate is fixedly connected to the right side of the U-shaped moving frame; and the right side of the transverse plate is fixedly connected with a first spring. According to the cement raw material mixing device disclosed by the utility model, cement raw materials required by cement product pouring can be contained through the arrangement of the stirring box, and the cement raw materials in the stirring box can be rapidly stirred and mixed through the arrangement of the driving motor, the rotating shaft and the stirring blades, so that the mixing quality of the cement raw materials is effectively ensured; and the situation that the subsequent pouring quality is affected due to non-uniform mixing of cement raw materials is avoided, and meanwhile, through arrangement of a discharging valve, mixed cement slurry in the stirring box can fall into a forming mold, so that the effect of pouring cement products is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of cement product manufacturing, in particular to a casting device for cement product manufacturing. Background Art

[0002] Cement is a powdery hydraulic inorganic gelling material. It becomes a slurry after adding water and stirring. It can harden in the air or in water, and can firmly bond sand, stone and other materials together. The early mixture of lime and volcanic ash is similar to the modern lime volcanic ash cement. It is used to bond concrete made of crushed stone. After hardening, the concrete not only has high strength, but also can resist the erosion of fresh water or salt water. For a long time, it has been widely used in civil construction, water conservancy, national defense and other projects as an important cementing material. Casting equipment is required in the process of manufacturing cement products.

[0003] However, although the current casting device for cement product manufacturing can perform rapid casting operations in cement product molds, bubbles are easily present in the cement slurry during the cement casting process, resulting in bubble hollowing on the surface of the poured product, which seriously affects the quality of cement product production. Utility Model Content

[0004] The utility model aims to provide a pouring device for cement product manufacturing, which has the advantages of being convenient for rapid pouring of cement products and being able to quickly eliminate bubbles and hollows in cement products, thereby ensuring the production quality of cement products.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a casting device for manufacturing cement products, comprising a base plate and a mixing box, a forming mold is placed on the right end of the top of the base plate, a fixed box is fixedly connected to the left end of the top of the base plate, a U-shaped movable frame is movably connected to the right side of the fixed box, a cross plate is fixedly connected to the right side of the U-shaped movable frame, a first spring is fixedly connected to the right side of the cross plate, a knocking plate is fixedly connected to the right side of the first spring, a rotating wheel is movably connected to the left side of the U-shaped movable frame through a bearing, a driving motor is fixedly installed at the middle end of the top of the outer surface of the mixing box, a discharge valve is fixedly installed at the lower end of the right side of the mixing box through a pipeline, a rotating shaft is movably connected between the middle end of the bottom of the mixing box and the left end of the top of the fixed box through a bearing, the output end of the driving motor is fixedly installed on the top of the rotating shaft, a mixing blade is fixedly connected to the upper end of the rotating shaft, and a cam is fixedly connected to the bottom of the rotating shaft.

[0006] As a preferred solution, a feed hopper is fixedly connected to the left end of the top of the mixing box, a rubber ring is fixedly connected to the middle end of the bottom of the mixing box, and the surface of the rotating shaft is movably connected to the surface of the rubber ring.

[0007] As a preferred solution, columns are fixedly connected around the bottom of the outer surface of the mixing box, and the bottom of the column is fixedly connected to the left end of the top of the bottom plate.

[0008] As a preferred solution, the right end of the top of the bottom plate is fixedly connected to a positioning frame, and the lower end of the outer surface of the molding die is movably connected to the inner cavity of the positioning frame.

[0009] As a preferred solution, a second spring is fixedly connected to the middle end of the right side of the inner cavity of the fixed box, and the left side of the second spring is fixedly connected to the surface of the U-shaped movable frame.

[0010] As a preferred solution, the upper end of the left side of the U-shaped movable frame is movably connected to a guide rod, and the right side of the guide rod is fixedly connected to the upper end of the right side of the inner cavity of the fixed box.

[0011] As a preferred solution, an inspection plate is fixedly mounted on the front surface of the fixed box by bolts, and the inspection plate is rectangular in shape.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0013] 1. The utility model can hold the cement raw materials required for pouring cement products through the setting of the mixing box, and can quickly stir and mix the cement raw materials inside the mixing box through the setting of the driving motor, the rotating shaft and the stirring blades, thereby effectively ensuring the quality of the cement raw material mixing and avoiding the subsequent pouring quality affected by the uneven mixing of the cement raw materials. At the same time, through the setting of the discharge valve, the mixed cement slurry inside the mixing box can fall into the forming mold, thereby achieving the effect of pouring the cement product. At the same time, under the cooperation of the rotating shaft, the cam, the rotating wheel, the U-shaped moving frame, the cross plate, the first spring and the knocking plate, the left side of the forming mold can be continuously knocked, and under the action of the knocking vibration, the bubbles and hollows in the cement slurry inside the forming mold can be quickly eliminated, thereby effectively improving the quality of cement product production and facilitating personnel to use.

[0014] 2. The utility model provides a feed hopper, which makes it convenient for personnel to put cement into the mixing box. The rubber ring improves the sealing of the contact between the rotating shaft and the mixing box. The columns and the bottom plate are provided to achieve the purpose of stable support of the whole. The positioning frame is provided to achieve the purpose of effectively positioning the forming mold to avoid horizontal displacement of the forming mold due to force. The second spring is provided to achieve the purpose of supporting the U-shaped movable frame. The guide rod is provided to guide the U-shaped movable frame to avoid the left end of the U-shaped movable frame from tilting under the action of force. The inspection plate is provided to facilitate personnel to inspect and maintain the interior of the fixed box. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional diagram of the utility model;

[0016] Figure 2 This is a three-dimensional diagram of the fixed box of the utility model from another perspective;

[0017] Figure 3 This is a front sectional structural diagram of the mixing box of the utility model;

[0018] Figure 4 It is a front sectional structural schematic diagram of the fixed box of the utility model.

[0019] In the figure: 1. mixing box; 2. column; 3. feed hopper; 4. driving motor; 5. bottom plate; 6. fixed box; 7. inspection plate; 8. positioning frame; 9. forming mold; 10. rotating shaft; 11. U-shaped moving frame; 12. horizontal plate; 13. first spring; 14. knocking plate; 15. rubber ring; 16. mixing blade; 17. discharge valve; 18. cam; 19. runner; 20. second spring; 21. guide rod. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0022] Embodiment 1:

[0023] See also Figure 1-Figure 4As shown, the utility model provides a casting device for manufacturing cement products, including a base plate 5 and a mixing box 1, a forming mold 9 is placed on the right end of the top of the base plate 5, a fixed box 6 is fixedly connected to the left end of the top of the base plate 5, a U-shaped moving frame 11 is movably connected to the right side of the fixed box 6, a cross plate 12 is fixedly connected to the right side of the U-shaped moving frame 11, a first spring 13 is fixedly connected to the right side of the cross plate 12, a knocking plate 14 is fixedly connected to the right side of the first spring 13, a runner 19 is movably connected to the left side of the U-shaped moving frame 11 through a bearing, a driving motor 4 is fixedly installed at the middle end of the top of the outer surface of the mixing box 1, a discharge valve 17 is fixedly installed at the lower end of the right side of the mixing box 1 through a pipeline, a rotating shaft 10 is movably connected between the middle end of the bottom of the mixing box 1 and the left end of the top of the fixed box 6 through a bearing, the output end of the driving motor 4 is fixedly installed on the top of the rotating shaft 10, a mixing blade 16 is fixedly connected to the upper end of the rotating shaft 10, and a cam 18 is fixedly connected to the bottom of the rotating shaft 10.

[0024] In the present technical scheme, through the setting of the mixing box 1, the cement raw materials required for the casting of cement products can be contained, and through the setting of the driving motor 4, the rotating shaft 10 and the stirring blades 16, the cement raw materials inside the mixing box 1 can be quickly stirred and mixed, effectively ensuring the quality of the mixing of the cement raw materials, and avoiding the subsequent casting quality affected by the uneven mixing of the cement raw materials. At the same time, through the setting of the discharge valve 17, the mixed cement slurry inside the mixing box 1 can fall into the forming mold 9, thereby achieving the effect of casting the cement products. At the same time, under the cooperation of the rotating shaft 10, the cam 18, the wheel 19, the U-shaped moving frame 11, the cross plate 12, the first spring 13 and the knocking plate 14, the left side of the forming mold 9 can be continuously knocked, and under the action of the knocking vibration, the bubbles and hollows in the cement slurry inside the forming mold 9 can be quickly eliminated, thereby effectively improving the quality of cement product production and facilitating personnel to use.

[0025] Embodiment 2:

[0026] On the basis of embodiment 1, the utility model is as follows Figure 1-Figure 4As shown, it is disclosed that the left end of the top of the mixing box 1 is fixedly connected to the feed hopper 3, the middle end of the bottom of the mixing box 1 is fixedly connected to the rubber ring 15, the surface of the rotating shaft 10 is movably connected to the surface of the rubber ring 15, the four sides of the bottom of the outer surface of the mixing box 1 are fixedly connected with the columns 2, the bottom of the column 2 is fixedly connected to the left end of the top of the bottom plate 5, the right end of the top of the bottom plate 5 is fixedly connected to the positioning frame 8, the lower end of the outer surface of the forming mold 9 is movably connected to the inner cavity of the positioning frame 8, the middle end of the right side of the inner cavity of the fixed box 6 is fixedly connected to the second spring 20, the left side of the second spring 20 is fixedly connected to the surface of the U-shaped movable frame 11, the upper end of the left side of the U-shaped movable frame 11 is movably connected to the guide rod 21, the right side of the guide rod 21 is fixedly connected to the upper end of the right side of the inner cavity of the fixed box 6, and the front surface of the fixed box 6 is fixedly installed with an inspection plate 7 by bolts, and the shape of the inspection plate 7 is rectangular.

[0027] In the present technical scheme, the provision of the feed hopper 3 makes it convenient for personnel to put cement into the mixing box 1, the provision of the rubber ring 15 improves the sealing of the contact between the rotating shaft 10 and the mixing box 1, the provision of the column 2 and the bottom plate 5 achieves the purpose of providing stable support for the whole, the provision of the positioning frame 8 achieves the purpose of effectively positioning the forming mold 9 to avoid horizontal displacement of the forming mold 9 due to force, the provision of the second spring 20 achieves the purpose of supporting the U-shaped movable frame 11, the provision of the guide rod 21 achieves the purpose of guiding the U-shaped movable frame 11 to avoid the left end of the U-shaped movable frame 11 from tilting under the action of force, and the provision of the inspection plate 7 facilitates personnel to perform inspection and maintenance operations on the interior of the fixed box 6.

[0028] The working principle of the utility model is as follows: through the setting of the mixing box 1, the cement raw materials required for pouring cement products can be contained, and by starting the driving motor 4, the rotating shaft 10 and the mixing blades 16 can be driven to rotate. Under the action of the rotation of the mixing blades 16, the cement raw materials inside the mixing box 1 can be quickly stirred and mixed, effectively ensuring the quality of the mixing of the cement raw materials, avoiding the subsequent pouring quality affected by the uneven mixing of the cement raw materials, and then controlling the discharge valve 17 to open, so that the mixed cement slurry inside the mixing box 1 can fall into the forming mold 9, thereby The effect of pouring cement products is achieved. At the same time, the rotation of the rotating shaft 10 can drive the cam 18 to rotate. The rotation of the cam 18 can contact the left side of the rotating wheel 19 and push the rotating wheel 19, the U-shaped moving frame 11, the cross plate 12, the first spring 13 and the knocking plate 14 to move to the right. Under the action of the movement of the knocking plate 14, the left side of the forming mold 9 can be continuously knocked, and under the action of the knocking vibration, the bubbles and hollows in the cement slurry inside the forming mold 9 can be quickly eliminated, thereby effectively improving the quality of cement product production and facilitating personnel to use.

[0029] Importantly, it should be noted that the construction and arrangement of the present application shown in a plurality of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and ratio of various elements, and parameter values ​​(e.g., temperature, pressure, etc.), installation arrangements, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, the element shown as integrally formed can be composed of multiple parts or elements, the position of the element can be inverted or otherwise changed, and the nature or number or position of the discrete element can be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present utility model. The order or sequence of any process or method steps can be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure of performing the function described herein, and is not only structurally equivalent but also equivalent structure. Without departing from the scope of the present invention, other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the present invention is not limited to a specific embodiment, but extends to various modifications that still fall within the scope of the appended claims.

[0030] Additionally, in order to provide a concise description of example embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.

[0031] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the utility model.

Claims

1. A casting device for manufacturing cement products, comprising a base plate (5) and a mixing box (1), characterized in that: A forming mold (9) is placed at the right end of the top of the bottom plate (5); a fixed box (6) is fixedly connected to the left end of the top of the bottom plate (5); a U-shaped moving frame (11) is movably connected to the right side of the fixed box (6); a transverse plate (12) is fixedly connected to the right side of the U-shaped moving frame (11); a first spring (13) is fixedly connected to the right side of the transverse plate (12); a knocking plate (14) is fixedly connected to the right side of the first spring (13); and a rotating wheel (19) is movably connected to the left side of the U-shaped moving frame (11) via a bearing. A driving motor (4) is fixedly mounted at the middle end of the top of the outer surface of the mixing box (1), a discharge valve (17) is fixedly mounted at the lower end of the right side of the mixing box (1) via a pipeline, a rotating shaft (10) is movably connected between the middle end of the bottom of the mixing box (1) and the left end of the top of the fixed box (6) via a bearing, an output end of the driving motor (4) is fixedly mounted on the top of the rotating shaft (10), a stirring blade (16) is fixedly connected to the upper end of the rotating shaft (10), and a cam (18) is fixedly connected to the bottom of the rotating shaft (10).

2. The pouring device for cement product manufacturing according to claim 1, characterized in that: The left end of the top of the mixing box (1) is fixedly connected to a feed hopper (3), the middle end of the bottom of the mixing box (1) is fixedly connected to a rubber ring (15), and the surface of the rotating shaft (10) is movably connected to the surface of the rubber ring (15).

3. The pouring device for cement product manufacturing according to claim 1, characterized in that: The bottom of the outer surface of the mixing box (1) is fixedly connected to columns (2) all around, and the bottom of the column (2) is fixedly connected to the left end of the top of the bottom plate (5).

4. The pouring device for cement product manufacturing according to claim 1, characterized in that: The right end of the top of the bottom plate (5) is fixedly connected to a positioning frame (8), and the lower end of the outer surface of the molding die (9) is movably connected to the inner cavity of the positioning frame (8).

5. The pouring device for cement product manufacturing according to claim 1, characterized in that: A second spring (20) is fixedly connected to the middle end of the right side of the inner cavity of the fixed box (6), and the left side of the second spring (20) is fixedly connected to the surface of the U-shaped moving frame (11).

6. The pouring device for cement product manufacturing according to claim 1, characterized in that: The upper end of the left side of the U-shaped movable frame (11) is movably connected to a guide rod (21), and the right side of the guide rod (21) is fixedly connected to the upper end of the right side of the inner cavity of the fixed box (6).

7. The pouring device for cement product manufacturing according to claim 1, characterized in that: An inspection plate (7) is fixedly mounted on the front surface of the fixing box (6) by means of bolts, and the inspection plate (7) is in the shape of a rectangle.