Spraying and distributing device and spraying and distributing assembly

Abstract

The utility model discloses a spraying and distributing device and a spraying and distributing assembly, and relates to the technical field of prefabricated part production equipment, the spraying and distributing device comprises a spraying cover capable of receiving and spraying slurry, a distributing structure capable of acting on the slurry to enable the surface of the slurry to be smooth, and an assembling part enabling the distributing structure and a spraying base plane to have a height difference; the side, matched with the cloth moving direction, of the spraying cover is provided with a spraying opening, the side, opposite to the cloth moving direction, of the spraying cover is connected with a cloth structure, and the spraying cover is further provided with a material conveying receiving hole capable of being externally connected with a slurry source. According to the spraying and distributing device, the mode that slurry is sprayed on one side, and the slurry is scraped to be flat in the moving process through the distributing structure on the other side is adopted, so that the slurry is evenly distributed in the spraying and distributing mold, the curing can be carried out without the vibration procedure, slurry dissociation can be effectively avoided, and the production quality of precast concrete planks is greatly improved.

Description

Technical Field

[0001] The utility model relates to the technical field of prefabricated component production equipment, in particular to a spray material distribution device and a spray material distribution component. Background Art

[0002] Gravity distribution is a common method of concrete distribution, which is particularly suitable for the production process of precast concrete panels. In this distribution method, the concrete mixture falls freely from the mixer or mixer truck into the precast mold, and gravity is mainly used to achieve the distribution and filling of the concrete. After the distribution, vibration treatment is performed to improve the density and uniformity of the concrete. This distribution method is simple and low in cost, but due to the fluidity of concrete, different components in the mixture (such as sand, gravel and cement slurry) may separate during the vibration process, which is the so-called segregation phenomenon. In addition, the optimization of the quality of concrete through vibration technology increases the distribution cost and consumes more energy. In order to solve the above problems, those skilled in the art are in urgent need of developing a device that can achieve uniform distribution of the mixture at low cost. Utility Model Content

[0003] The purpose of the utility model is: to address the above-mentioned problems, the utility model provides a spray distribution device and a spray distribution component, which adopts a method of spraying slurry on one side and scraping the slurry on the other side during movement through a distribution structure, so that the slurry is evenly distributed in the spray distribution mold, and can be maintained without a vibration process, which can effectively avoid slurry dissociation and greatly improve the production quality of precast concrete panels.

[0004] The technical solution adopted by the utility model is as follows:

[0005] A spray distribution device comprises a spray hood capable of receiving and spraying slurry, a distribution structure capable of acting on the slurry to make the slurry surface flat, and an assembly portion that allows a height difference between the distribution structure and a spray base surface; the spray hood is provided with a spray port on one side matching the cloth moving direction, and the distribution structure is connected to the side opposite to the cloth moving direction; the spray hood is also provided with a material feeding connection hole capable of being externally connected to a slurry source.

[0006] Due to the adoption of the above technical solution, the slurry is evenly distributed in the spraying and distributing mold by spraying the slurry on one side and scraping the slurry on the other side through the distribution structure during movement. The slurry can be maintained without the need for a vibration process, which can effectively avoid the dissociation of the slurry and greatly improve the production quality of the precast concrete slabs.

[0007] Furthermore, a discharge baffle is provided on the side of the spray hood that matches the cloth moving direction, a back baffle is provided on the side opposite to the cloth moving direction, and two side baffles are respectively provided on the two sides perpendicular to the cloth moving direction, the discharge baffle and the back baffle are arranged between the two side baffles, the tops of the discharge baffle, the back baffle and the two side baffles are connected to the top plate, and the bottoms cooperate with each other to form a spray port for spraying slurry, the top plate, the discharge baffle, the back baffle and the two side baffles can be combined to form a spray cavity, the spray port is connected to the spray cavity, the cloth structure is connected to the back baffle, and the working surface of the cloth structure is flush with the bottom surface of the back baffle.

[0008] Due to the adoption of the above technical solution, the incoming material first enters the injection cavity for buffering, thereby avoiding a large impact on the injection cloth mold.

[0009] Furthermore, the bottom surface of the material discharging baffle is higher than the plane where the working surface of the material distribution structure is located.

[0010] By adopting the above technical solution, the spraying direction of the slurry can be guided so that the slurry extends outward from the discharge baffle, thereby preventing the slurry from accumulating at the cloth structure and affecting work efficiency.

[0011] Furthermore, the feed connection hole is arranged on the top plate, and the bottom end of the discharge baffle is inclined toward the back baffle, so that the injection cavity forms a shrinking structure with a cross section gradually decreasing from the feed connection hole to the injection port.

[0012] Due to the adoption of the above technical solution and the use of a necking structure, not only can the incoming material be buffered, but also injection pressure can be formed at the necking structure, thereby reducing the turbulence of the slurry during the injection process, improving the accuracy and controllability of the injection, and allowing the slurry to be evenly ejected along the injection port, thereby improving the injection efficiency.

[0013] Furthermore, the bottom ends of the two side baffles are respectively inclined outwards.

[0014] Due to the adoption of the above technical solution, the inclined setting of the side baffle plays a role of diversion, so as to guide the slurry to be spread quickly and evenly along the width direction of the spray cloth mold.

[0015] Furthermore, the paired assembly parts are relatively arranged on both sides of the spray hood along a direction perpendicular to the movement of the cloth, and the assembly parts are provided with mounting grooves that are movably connected to the spray cloth mold.

[0016] Due to the adoption of the above technical solution, the assembly part can not only support the spray distribution device, but also enable the spray distribution device to move along the spray distribution mold. Through the relative movement of the spray distribution device and the spray distribution mold, efficient distribution of slurry while scraping is achieved.

[0017] A jet material distribution assembly comprises a jet material distribution device and a jet material distribution mold, wherein the jet material distribution mold is a groove-shaped structure with an upward opening, wherein the bottom surface of the groove is a spraying base surface, and the side wall surface of the groove matching the cloth moving direction is a supporting portion, and the supporting portion is provided with a mounting portion for assembling the jet material distribution device; the jet material distribution device comprises a spray hood capable of receiving and spraying slurry, a distribution structure capable of acting on the slurry to make the slurry surface flat, and an assembling portion that makes the distribution structure and the jetting base surface have a height difference; the assembling portion can match with the mounting portion and can be displaced along the length direction of the supporting portion through the mounting portion; the spray hood is provided with a spray port on the side matching the cloth moving direction, and the cloth structure is connected to the side opposite to the cloth moving direction, and the spray hood is also provided with a material feeding connection hole that can be externally connected to a slurry source.

[0018] Due to the adoption of the above technical solution, the assembly part can not only support the jet distribution device, but also enable the jet distribution device to move along the jet distribution mold. Through the relative movement of the jet distribution device and the jet distribution mold, rapid production of cutting and leveling at the same time can be achieved.

[0019] Furthermore, the paired supporting parts are arranged in parallel on both sides of the width direction of the spray cloth mold, and the mounting part extends from the top of the supporting part to the outside of the spray cloth mold; the paired assembling parts are relatively arranged on both sides of the spray hood along a direction perpendicular to the movement of the cloth, and the assembling part is provided with an installation groove that can be connected to the mounting part and move along the mounting part.

[0020] Due to the adoption of the above technical solution, the spray material distribution device and the spray material distribution mold are restricted by the cooperation of the paired assembly parts, the structure is simple, and the displacement operation is convenient.

[0021] Furthermore, the mounting portion is arranged horizontally, and when the mounting groove matches the mounting portion, one side of the upper wall of the mounting groove is connected to the spray hood, and the other side overlaps the mounting portion.

[0022] Due to the adoption of the above technical solution, the mounting portion not only plays a guiding role, but also can carry the spray material distribution device, so that the spray material distribution device can move stably.

[0023] Furthermore, it also includes a jet machine capable of pumping a slurry source, wherein the jet machine is arranged between the slurry source and the jet distribution device, wherein both the slurry source and the jet distribution device are fluidically connected to the jet machine, and the jet machine is fluidically connected to a material delivery connection hole of the jet distribution device through a jet machine pipe.

[0024] In summary, due to the adoption of the above technical solution, the beneficial effects of the utility model are:

[0025] 1. The spraying distribution device of the utility model adopts a method of spraying slurry on one side and scraping the slurry flat on the other side during movement through the distribution structure, so that the slurry is evenly distributed in the spraying distribution mold, and can be maintained without a vibration process, which can effectively avoid the dissociation of slurry and greatly improve the production quality of precast concrete panels.

[0026] 2. Compared with the traditional gravity-type cloth spreading, the utility model eliminates the vibration process, can effectively reduce energy consumption, and has significant social and economic benefits.

[0027] 3. In the utility model, the incoming material first enters the injection cavity for buffering, thereby avoiding a large impact on the injection cloth mold.

[0028] 4. The utility model can guide the spraying direction of the slurry so that the slurry extends outward from the discharge baffle, thereby preventing the slurry from accumulating at the cloth structure and affecting the work efficiency.

[0029] 5. The utility model adopts a necking structure, which can not only realize the receiving and buffering of the incoming materials, but also form a spraying pressure at the necking structure, reduce the turbulence of the slurry during the spraying process, improve the accuracy and controllability of the spraying, and make the slurry sprayed evenly along the spraying port, thereby improving the spraying efficiency.

[0030] 6. The side baffles of the utility model are inclined to play a role of diversion, so as to guide the slurry to spread quickly and evenly along the width direction of the spray cloth mold.

[0031] 7. The assembly part of the utility model can not only support the spraying distribution device, but also enable the spraying distribution device to move along the spraying distribution mold. Through the relative movement of the spraying distribution device and the spraying distribution mold, efficient distribution of the slurry while spraying and leveling can be achieved.

[0032] 8. The utility model restricts the spraying material distribution device and the spraying material distribution mold by means of paired assembly parts cooperating with each other, and has a simple structure and is convenient for displacement operation.

[0033] 9. The mounting portion of the utility model not only plays a guiding role, but also can carry the spray material distribution device, so that the spray material distribution device can move stably. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] Figure 1 It is a structural schematic diagram of the spray material distribution device of the utility model;

[0035] Figure 2 It is a cross-sectional view of the spray material distribution device of the utility model;

[0036] Figure 3 It is a structural schematic diagram of the spray cloth assembly of the utility model;

[0037] Figure 4This is a structural schematic diagram of the spray cloth assembly of the utility model from another perspective;

[0038] Figure 5 It is a cross-sectional view of the spray cloth assembly of the utility model.

[0039] Markings in the figure: 1-injection hood, 101-side baffle, 102-top plate, 103-back baffle, 104-discharge baffle, 105-installation groove, 106-feeding connection hole, 107-distribution structure, 2-injection machine pipe, 3-injection distribution mold, 301-injection base surface, 302-support part, 303-installation part. DETAILED DESCRIPTION

[0040] The utility model is described in detail below in conjunction with the accompanying drawings.

[0041] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0042] Example 1

[0043] A spraying material distribution device, such as Figure 1-2 As shown, it includes a spray hood 1 that can receive and spray slurry, a cloth structure 107 that can act on the slurry to make the slurry surface flat, and an assembly part that makes the cloth structure 107 and the spray base surface 301 have a height difference; the spray hood 1 is provided with a spray port on the side matching the cloth moving direction, and the cloth structure 107 is connected to the side opposite to the cloth moving direction, and the spray hood 1 is also provided with a material feeding connection hole 106 that can be externally connected to a slurry source.

[0044] Specifically, by spraying slurry on one side and scraping the slurry on the other side through the distribution structure 107 during movement, the slurry is evenly distributed in the spray distribution mold 3, and maintenance can be carried out without a vibration process, which can effectively avoid slurry dissociation and greatly improve the production quality of precast concrete panels.

[0045] The spray hood 1 is provided with a discharge baffle 104 on the side matching the cloth moving direction, and a back baffle 103 on the side opposite to the cloth moving direction. Two side baffles 101 are respectively provided on the two sides perpendicular to the cloth moving direction. The discharge baffle 104 and the back baffle 103 are arranged between the two side baffles 101. The tops of the discharge baffle 104, the back baffle 103 and the two side baffles 101 are connected to the top plate 102, and the bottoms cooperate with each other to form a spray port for spraying slurry. The top plate 102, the discharge baffle 104, the back baffle 103 and the two side baffles 101 can be combined to form a spray cavity, and the spray port is connected to the spray cavity. The cloth structure 107 is connected to the back baffle 103, and the working surface of the cloth structure 107 is flush with the bottom surface of the back baffle 103.

[0046] Specifically, the incoming material first enters the injection cavity for buffering to avoid a large impact on the injection cloth mold 3.

[0047] The bottom surface of the material discharging baffle 104 is higher than the plane where the working surface of the material distributing structure 107 is located.

[0048] Specifically, the spraying direction of the slurry can be guided so that the slurry extends outward from the discharge baffle 104, thereby preventing the slurry from accumulating at the material distribution structure 107 and affecting the work efficiency.

[0049] The feed connection hole 106 is disposed on the top plate 102 , and the bottom end of the discharge baffle 104 is inclined toward the back baffle 103 , so that the injection cavity forms a shrinking structure with a cross section gradually decreasing from the feed connection hole 106 to the injection port.

[0050] Specifically, the use of a necking structure can not only achieve buffering of incoming materials, but also form injection pressure at the necking structure, reduce turbulence of the slurry during injection, improve injection accuracy and controllability, and enable the slurry to be ejected evenly along the injection port, thereby improving injection efficiency.

[0051] The bottom ends of the two side baffles 101 are respectively tilted outwards.

[0052] Specifically, the side baffle 101 is tilted to guide the slurry to spread quickly and evenly along the width direction of the spray distribution mold 3.

[0053] The paired assembly parts are relatively arranged on both sides of the spray cover 1 along a direction perpendicular to the movement of the cloth, and the assembly parts are provided with mounting grooves 105 movably connected to the spray cloth mold 3.

[0054] Specifically, the assembly part can support the spraying distribution device and enable the spraying distribution device to move along the spraying distribution mold 3. Through the relative movement of the spraying distribution device and the spraying distribution mold 3, efficient distribution of slurry while being sprayed and scraped can be achieved.

[0055] Example 2

[0056] A spray cloth component, such as Figure 1-5 As shown, it includes a jet distribution device and a jet distribution mold 3, wherein the jet distribution mold 3 is a groove structure with an upward opening, wherein the bottom surface of the groove is a spray base surface 301, and the side wall surface of the groove matching the cloth moving direction is a support portion 302, and the support portion 302 is provided with a mounting portion 303 for assembling the jet distribution device; the jet distribution device includes a spray cover 1 that can receive and spray slurry, a distribution structure 107 that can act on the slurry to make the slurry surface flat, and an assembly portion that makes the distribution structure 107 and the spray base surface 301 have a height difference; the assembly portion can match with the mounting portion 303, and can be displaced along the length direction of the support portion 302 through the mounting portion 303; the spray cover 1 is provided with a spray port on the side matching the cloth moving direction, and the cloth structure 107 is connected to the side opposite to the cloth moving direction, and the spray cover 1 is also provided with a material feeding connection hole 106 that can be externally connected to a slurry source.

[0057] Specifically, the assembly part can support the spray distribution device and enable the spray distribution device to move along the spray distribution mold 3. The relative movement between the spray distribution device and the spray distribution mold 3 can realize rapid production while cutting and leveling. Preferably, the slurry is concrete, and the spray distribution device and the spray distribution mold 3 can be used to make a precast concrete slab. The thickness of the precast concrete slab is the height difference between the distribution structure 107 and the spray base surface 301.

[0058] The paired support parts 302 are arranged in parallel on both sides of the jet cloth mold 3 in the width direction, and the mounting part 303 extends from the top of the support part 302 to the outside of the jet cloth mold 3; the paired assembly parts are relatively arranged on both sides of the spray hood 1 along a direction perpendicular to the movement of the cloth, and the assembly parts are provided with mounting grooves 105 that can be connected to the mounting part 303 and move along the mounting part 303.

[0059] Specifically, the spray material distribution device and the spray material distribution mold 3 are restricted by the paired assembly parts cooperating with each other, so the structure is simple and the displacement operation is convenient.

[0060] The mounting portion 303 is horizontally arranged. When the mounting groove 105 matches the mounting portion 303 , one side of the upper wall of the mounting groove 105 is connected to the spray hood 1 , and the other side overlaps the mounting portion 303 .

[0061] Specifically, the mounting portion 303 not only plays a guiding role, but also can carry the spray material distribution device, so that the spray material distribution device can move stably.

[0062] It also includes a jetting machine capable of pumping a slurry source, the jetting machine is arranged between the slurry source and the jetting distribution device, the slurry source and the jetting distribution device are both fluidically connected to the jetting machine, and the jetting machine is fluidically connected to the feed connection hole 106 of the jetting distribution device through the jetting machine pipe 2. The jetting machine can pump the slurry at the slurry source into the jetting distribution device through the jetting machine pipe 2.

[0063] When in use, turn on the sprayer to pump the slurry, so that the slurry is sprayed onto the spray base surface 301 of the spray distribution mold through the spray distribution device. At the same time, drive the spray distribution device to move along the length direction of the spray distribution mold 3, so that the distribution structure 107 can act on the slurry and scrape the slurry flat in the spray distribution mold 3. After the spraying of the slurry is completed, no vibration process is required and maintenance can be carried out.

[0064] In the description of the present utility model, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, or are the directions or positional relationships in which the utility model product is usually placed when in use. They are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present utility model.

[0065] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "clip", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

Claims

1. A spray material distribution device, characterized in that: It includes a spray hood that can receive and spray slurry, a cloth structure that can act on the slurry to make the slurry surface flat, and an assembly part that makes the cloth structure and the spray base have a height difference; the spray hood is provided with a spray port on the side that matches the cloth movement direction, and the cloth structure is connected to the side opposite to the cloth movement direction; the spray hood is also provided with a material feeding connection hole that can be externally connected to a slurry source.

2. The spray material distribution device according to claim 1, characterized in that: The spray hood is provided with a discharge baffle on the side matching the cloth moving direction, and a back baffle on the side opposite to the cloth moving direction, and two side baffles are respectively provided on the two sides perpendicular to the cloth moving direction, the discharge baffle and the back baffle are arranged between the two side baffles, the tops of the discharge baffle, the back baffle and the two side baffles are connected to the top plate, and the bottoms cooperate with each other to form a spray port for spraying slurry, the top plate, the discharge baffle, the back baffle and the two side baffles can be combined to form a spray cavity, the spray port is connected to the spray cavity, the cloth structure is connected to the back baffle, and the working surface of the cloth structure is flush with the bottom surface of the back baffle.

3. The spray material distribution device according to claim 2, characterized in that: The bottom surface of the material discharging baffle is higher than the plane where the working surface of the material distributing structure is located.

4. The spray material distribution device according to claim 3, characterized in that: The feeding connection hole is arranged on the top plate, and the bottom end of the discharging baffle is inclined toward the back baffle, so that the injection cavity forms a shrinking structure with a cross section gradually decreasing from the feeding connection hole to the injection port.

5. The spray material distribution device according to claim 3, characterized in that: The bottom ends of the two side baffles are respectively arranged to be inclined outwards.

6. The spray material distribution device according to claim 1, characterized in that: The paired assembly parts are relatively arranged on both sides of the spray cover along a direction perpendicular to the movement of the cloth, and the assembly parts are provided with mounting grooves movably connected to the spray cloth mold.

7. A spray cloth assembly, characterized in that: It comprises a jet material distribution device and a jet material distribution mould, wherein the jet material distribution mould is a groove-shaped structure with an upward opening, wherein the bottom surface of the groove is a jet base surface, the side wall surface of the groove matching the material distribution moving direction is a support part, and the support part is provided with a mounting part for assembling the jet material distribution device; the jet material distribution device comprises a jet hood capable of receiving and spraying slurry, a material distribution structure capable of acting on the slurry to make the slurry surface flat, and an assembling part which makes the material distribution structure have a height difference with the jet base surface; the assembling part can match with the mounting part, and can be displaced along the length direction of the support part through the mounting part; the side of the jet hood matching the material distribution moving direction is provided with a jet port, and the side opposite to the material distribution moving direction is connected to the material distribution structure, and the jet hood is also provided with a material feeding connection hole which can be externally connected to a slurry source.

8. The spray material distribution assembly according to claim 7, characterized in that: The paired support parts are arranged in parallel on both sides of the width direction of the spray cloth mold, and the mounting part extends from the top of the support part to the outside of the spray cloth mold; the paired assembly parts are relatively arranged on both sides of the spray cover along a direction perpendicular to the movement of the cloth, and the assembly part is provided with an installation groove that can be connected to the installation part and move along the installation part.

9. The spray material distribution assembly according to claim 8, characterized in that: The mounting portion is arranged horizontally, and when the mounting groove matches the mounting portion, one side of the upper wall of the mounting groove is connected to the spray hood, and the other side overlaps the mounting portion.

10. The spray material distribution assembly according to claim 7, characterized in that: It also includes a jet machine capable of pumping a slurry source, wherein the jet machine is arranged between the slurry source and the jet distribution device, wherein both the slurry source and the jet distribution device are fluidically connected to the jet machine, and the jet machine is fluidically connected to a material delivery connection hole of the jet distribution device through a jet machine pipe.

Images