Prefabricated T-beam automatic pouring trolley forward movement self-adjustment control system based on pouring progress

Abstract

The utility model relates to the technical field of pouring trolleys, in particular to a prefabricated T-beam automatic pouring trolley forward movement self-adjusting control system based on pouring progress, which comprises a pouring trolley body, an adjusting mechanism is arranged on the outer wall of the pouring trolley body, and a control console is fixedly connected to the top of the pouring trolley body. A storage battery is mounted on the outer wall of the pouring trolley body and close to the console; the adjusting mechanism comprises a detection box fixedly connected to the outer wall of the pouring trolley body, an electric sliding rail is fixedly connected to the bottom of the detection box, and a sliding table is installed on the outer wall of the electric sliding rail and in the detection box. The forward moving degree of the pouring trolley body is adjusted through the adjusting mechanism in the device, and the problems that the moving distance of an existing automatic pouring trolley cannot be adjusted according to the pouring progress, and operation is inconvenient are solved.

Description

Technical Field

[0001] The utility model relates to the technical field of casting, in particular to a prefabricated T-beam automatic casting trolley forward movement self-adjusting control system based on casting progress. Background Art

[0002] The automatic pouring trolley is a device used for pouring prefabricated T-beams, but the existing automatic pouring trolley still has shortcomings, specifically: the existing automatic pouring trolley cannot adjust its own moving distance according to the pouring progress, and the operation is relatively inconvenient.

[0003] Therefore, a prefabricated T-beam automatic casting trolley forward self-adjusting control system based on casting progress is needed to solve the problems raised in the above background technology. Utility Model Content

[0004] The utility model aims to provide a prefabricated T-beam automatic casting trolley forward self-adjusting control system based on casting progress, so as to solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A prefabricated T-beam automatic pouring trolley forward self-adjustment control system based on pouring progress, comprising a pouring trolley body, an outer wall of the pouring trolley body is provided with an adjustment mechanism, the top of the pouring trolley body is fixedly connected with a control console, and a battery is installed on the outer wall of the pouring trolley body and near the control console;

[0007] The adjustment mechanism includes an inspection box fixedly connected to the outer wall of the casting trolley body, the bottom of the inspection box is fixedly connected to an electric slide rail, the outer wall of the electric slide rail and a slide table are installed in the inspection box, the bottom of the slide table is fixedly connected to a mounting seat, the interior of the mounting seat is rotatably connected with a rotating shaft, the outer wall of the rotating shaft and a rotating seat are fixedly connected in the mounting seat, a monitoring camera is fixedly connected to the bottom of the rotating seat and below the mounting seat, an ultrasonic detector is fixedly connected to the outer wall of the rotating seat and on both sides of the monitoring camera, a worm gear is fixedly connected to the outer wall of the rotating seat and in the mounting seat, the top of the worm gear is meshingly connected with a worm, the right end of the worm is fixedly connected to a servo motor, and a dust cover is fixedly connected to the bottom of the rotating seat and at the corresponding position of the monitoring camera.

[0008] As a preferred solution of the utility model, the adjustment mechanism is provided with two groups, and the connection mode between the console and the battery is electrical connection.

[0009] As a preferred solution of the utility model, the detection box, rotating seat and mounting seat are all made of aluminum alloy, the length of the detection box is adapted to the length of the casting trolley body, and the connection method of the rotating seat, worm and mounting seat is rotational connection.

[0010] As a preferred solution of the utility model, the dust cover is made of transparent acrylic glass, the mounting seat penetrates and extends to the outside of the detection box, and the connection between the servo motor and the rotating seat is a fixed connection.

[0011] As a preferred solution of the utility model, the rotating seat penetrates and extends outside the mounting seat, and the mounting seat and the detection box are connected in a sliding manner.

[0012] As a preferred solution of the utility model, the dust cover is designed as a spherical structure, and the electric slide rail, monitoring camera, ultrasonic detector and servo motor are all connected to the control console electrically.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. In the utility model, a self-adjusting control system for the forward movement of an automatic casting trolley for precast T-beams based on the casting progress is designed, and the adjustment mechanism in the device is used to adjust the forward movement degree of the casting trolley body, and the casting trolley body is moved to a suitable position, and the casting trolley body is started, and the casting trolley body starts to cast the precast T-beam, and the control console starts the electric slide rail, and the electric slide rail drives the mounting seat to move through the slide table, and the control console starts the monitoring camera and the ultrasonic detector in the mounting seat, and the monitoring camera will take the image of the cast precast T-beam, and the ultrasonic detector will detect the solidification degree of the cast precast T-beam, and input the detection data into the control console, and the control console adjusts the speed of the casting trolley body according to the comparison result of the input data with the marked threshold value, thereby solving the problem that the existing automatic casting trolley cannot adjust its own moving distance according to the casting progress and is inconvenient to operate. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0016] Figure 2 This is a front cross-sectional view of the detection box of the utility model;

[0017] Figure 3 For this utility model Figure 2 Enlarged view of point A in the middle.

[0018] In the figure: 1. Casting trolley body; 2. Adjustment mechanism; 3. Control console; 4. Battery; 201. Inspection box; 202. Electric slide rail; 203. Slide; 204. Mounting seat; 205. Rotating shaft; 206. Rotating seat; 207. Monitoring camera; 208. Ultrasonic detector; 209. Worm gear; 210. Worm; 211. Servo motor; 212. Dust cover. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0020] To facilitate the understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings. Several embodiments of the present invention are given. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.

[0021] It should be noted that when an element is referred to as being "fixed on" another element, it may be directly on the other element or there may also be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may also be a central element. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this article are for illustrative purposes only.

[0022] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field to which the present invention belongs. The terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0023] For examples, see Figure 1-3 , the utility model provides a technical solution:

[0024] A prefabricated T-beam automatic pouring trolley forward self-adjustment control system based on pouring progress, comprising a pouring trolley body 1, an outer wall of the pouring trolley body 1 is provided with an adjustment mechanism 2, the top of the pouring trolley body 1 is fixedly connected with a control console 3, and a battery 4 is installed on the outer wall of the pouring trolley body 1 and near the control console 3;

[0025] The adjustment mechanism 2 is provided with two groups, and the connection mode between the console 3 and the battery 4 is electrical connection;

[0026] In this embodiment, reference Figure 2 and Figure 3 The adjustment mechanism 2 includes a detection box 201 fixedly connected to the outer wall of the casting trolley body 1, the bottom of the detection box 201 is fixedly connected to an electric slide rail 202, the outer wall of the electric slide rail 202 and a slide 203 are installed in the detection box 201, the bottom of the slide 203 is fixedly connected to a mounting seat 204, the interior of the mounting seat 204 is rotatably connected to a rotating shaft 205, the outer wall of the rotating shaft 205 and the mounting seat 204 are fixedly connected to a rotating seat 206, the bottom of the rotating seat 206 and the mounting seat A monitoring camera 207 is fixedly connected to the bottom of the seat 204, an ultrasonic detector 208 is fixedly connected to the outer wall of the rotating seat 206 and on both sides of the monitoring camera 207, a worm gear 209 is fixedly connected to the outer wall of the rotating seat 206 and inside the mounting seat 204, a worm 210 is meshedly connected to the top of the worm gear 209, a servo motor 211 is fixedly connected to the right end of the worm 210, and a dust cover 212 is fixedly connected to the bottom of the rotating seat 206 and at the corresponding position of the monitoring camera 207;

[0027] The detection box 201, the rotating seat 206, and the mounting seat 204 are all made of aluminum alloy. The length of the detection box 201 is adapted to the length of the casting trolley body 1. The rotating seat 206, the worm 210 and the mounting seat 204 are all connected in a rotating manner. The dust cover 212 is made of transparent acrylic glass. The mounting seat 204 penetrates and extends to the outside of the detection box 201. The servo motor 211 is connected to the rotating seat 206 in a fixed manner. The rotating seat 206 penetrates and extends to the outside of the mounting seat 204. The mounting seat 204 is connected to the detection box 201 in a sliding manner. The dust cover 212 is a spherical structure design. The electric slide rail 202, the monitoring camera 207, the ultrasonic detector 208 and the servo motor 211 are connected to the console 3. The connection methods are all electrical connections. The control console 3 starts the electric slide rail 202 and the servo motor 211. The electric slide rail 202 drives the mounting seat 204 and the rotating seat 206 to move forward and backward through the slide 203. At the same time, the servo motor 211 drives the worm wheel 209 and the rotating seat 206 to rotate through the worm 210, so that the rotating seat 206 is aligned with the precast T-beam being cast. The control console 3 starts the monitoring camera 207 and the ultrasonic detector 208 in the rotating seat 206. The monitoring camera 207 will take the image of the cast precast T-beam, and the ultrasonic detector 208 will detect the solidification degree of the cast precast T-beam and input the detection data into the control console 3. The control console 3 adjusts the movement speed of the casting trolley body 1 according to the comparison result between the input data and the marked threshold.

[0028] The working process of the utility model is as follows: when the automatic forward movement self-adjusting control system for precast T-beams based on the pouring progress designed by the present invention is in operation, the pouring trolley body 1 is moved to a suitable position, the pouring trolley body 1 is started, and the pouring trolley body 1 starts pouring the precast T-beams, the control console 3 starts the electric slide rail 202 and the servo motor 211, the electric slide rail 202 drives the mounting seat 204 and the rotating seat 206 to move forward and backward through the slide 203, and at the same time the servo motor 211 drives the worm wheel 209 and the rotating seat 206 to rotate through the worm 210, so that the rotating seat 206 is aligned with the precast T-beam being poured, the control console 3 starts the monitoring camera 207 and the ultrasonic detector 208 in the rotating seat 206, the monitoring camera 207 will take the image of the poured precast T-beam, the ultrasonic detector 208 will detect the solidification degree of the poured precast T-beam, and input the detection data into the control console 3, and the control console 3 adjusts the moving speed of the pouring trolley body 1 according to the comparison result between the input data and the marked threshold value.

[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A precast T-beam automatic pouring trolley forward self-adjusting control system based on pouring progress, comprising a pouring trolley body (1), characterized in that: The outer wall of the casting trolley body (1) is provided with an adjustment mechanism (2); the top of the casting trolley body (1) is fixedly connected with a control console (3); and a storage battery (4) is installed on the outer wall of the casting trolley body (1) near the control console (3); The adjustment mechanism (2) comprises a detection box (201) fixedly connected to the outer wall of the casting trolley body (1); the bottom of the detection box (201) is fixedly connected to an electric slide rail (202); a slide table (203) is installed on the outer wall of the electric slide rail (202) and in the detection box (201); the bottom of the slide table (203) is fixedly connected to a mounting seat (204); a rotating shaft (205) is rotatably connected inside the mounting seat (204); a rotating seat (206) is fixedly connected to the outer wall of the rotating shaft (205) and in the mounting seat (204); the bottom of the rotating seat (206) is fixedly connected to the outer wall of the rotating shaft (205) and in the mounting seat (204); A monitoring camera (207) is fixedly connected below the mounting seat (204); an ultrasonic detector (208) is fixedly connected to the outer wall of the rotating seat (206) and on both sides of the monitoring camera (207); a worm wheel (209) is fixedly connected to the outer wall of the rotating seat (206) and inside the mounting seat (204); a worm (210) is meshingly connected to the top of the worm wheel (209); a servo motor (211) is fixedly connected to the right end of the worm (210); and a dust cover (212) is fixedly connected to the bottom of the rotating seat (206) and at a position corresponding to the monitoring camera (207).

2. According to claim 1, a prefabricated T-beam automatic pouring trolley forward self-adjusting control system based on pouring progress is characterized by: The adjustment mechanism (2) is provided with two groups, and the control console (3) and the storage battery (4) are connected in an electrical manner.

3. According to claim 1, a prefabricated T-beam automatic pouring trolley forward self-adjusting control system based on pouring progress is characterized by: The detection box (201), the rotating seat (206), and the mounting seat (204) are all made of aluminum alloy. The length of the detection box (201) is compatible with the length of the casting trolley body (1). The rotating seat (206), the worm (210), and the mounting seat (204) are all connected in a rotating manner.

4. According to the pouring progress-based precast T-beam automatic pouring trolley forward self-adjustment control system of claim 1, it is characterized by: The dust cover (212) is made of transparent acrylic glass, the mounting seat (204) penetrates and extends to the outside of the detection box (201), and the connection between the servo motor (211) and the rotating seat (206) is a fixed connection.

5. The automatic forward movement self-adjusting control system for the automatic pouring trolley of prefabricated T-beams based on the pouring progress according to claim 1 is characterized by: The rotating seat (206) penetrates through and extends outside the mounting seat (204), and the mounting seat (204) and the detection box (201) are connected in a sliding manner.

6. The automatic forward movement self-adjusting control system for the prefabricated T-beam automatic pouring trolley based on the pouring progress according to claim 1 is characterized by: The dust cover (212) is of spherical structure design, and the electric slide rail (202), the monitoring camera (207), the ultrasonic detector (208) and the servo motor (211) are all connected to the control console (3) in an electrical manner.

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