Tire producing and processing equipment with energy-saving and emission-reducing structure

By introducing the driving rod and mixing plate driven by the drive motor into the tire production and processing equipment, efficient stirring and melting of rubber raw materials, and using the pulley and agitating plate system to treat the waste gas, the problems of long melting time and waste gas pollution in the prior art are solved, and the effect of energy saving and emission reduction is achieved.

CN222875005UActive Publication Date: 2025-05-16YANCHENG HENGTAI RUBBER CO LTD
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Patent Information

Application Number
CN202421429571.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-05-16
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

The existing melting furnaces cannot be effectively mixed during the melting process of rubber raw materials, resulting in a long melting time, wasting energy, and generating a large amount of waste gas, polluting the environment.

Method used

A tire production and processing equipment with an energy-saving and emission-reducing structure is designed. By setting up an active rod and a mixing plate driven by a driving motor in the melting furnace, efficient stirring and melting of rubber raw materials is achieved, and at the same time, the pulley and agitating plate system are used to adsorb and treat the melted waste gas.

Benefits of technology

The rapid melting of rubber raw materials is achieved, energy consumption and production time is reduced, and waste gas is treated, thereby reducing environmental pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of tire production, and provides tire production and processing equipment with an energy-saving and emission-reducing structure, the tire production and processing equipment comprises a melting furnace and further comprises a furnace cover, the furnace cover is movably arranged on one side of the melting furnace, and a fixing rod is fixedly arranged on one side of the furnace cover. At the moment, the melting furnace heats and melts materials in the melting furnace, an external power source of a driving motor is turned on, then an output shaft of the driving motor drives a driving rod to rotate, a plurality of mixing plates are further made to rotate, and when the mixing plates rotate, the molten materials in the melting furnace are stirred, so that the materials are molten more quickly, and the material melting time is shortened; and meanwhile, the multiple connecting plates drive the multiple scraping plates to rotate, one sides of the multiple scraping plates are located on the inner wall of the melting furnace, the inner wall of the melting furnace is scraped during rotation, the situation that materials adhere to the interior of the melting furnace during melting is prevented, the materials are saved, and meanwhile the inner wall of the melting furnace can be conveniently cleaned in the later period.
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Description

Technical Field

[0001] The present application relates to the technical field of tire production, and in particular to a tire production and processing equipment with an energy-saving and emission-reduction structure. Background Art

[0002] In tire production, the main step is to melt and mix rubber raw materials with fillers, additives, etc. to form a rubber mixture.

[0003] When producing tires, raw materials are placed in a melting furnace for melting to form a rubber mixture. Some existing melting furnaces do not mix the raw materials when melting them, and the material melts slowly, causing the melting furnace to be open for a long time, wasting energy. In addition, a large amount of waste gas is generated when the raw materials are melted, and the waste gas is not treated, causing pollution to the processing environment. Utility Model Content

[0004] The present application provides a tire production and processing equipment with an energy-saving and emission-reduction structure. When the raw materials of the present application are melted, the materials are stirred to make the materials melt faster, reducing the melting time of the materials, and adsorbing the waste gas generated by the melting to achieve the effect of emission reduction and protect the environment.

[0005] In order to achieve the above-mentioned purpose, the present application adopts the following technical solution: a tire production and processing equipment with an energy-saving and emission-reducing structure, comprising a melting furnace, and also comprising:

[0006] A furnace cover is movably arranged on one side of the melting furnace, and a fixing rod is fixedly arranged on one side of the furnace cover;

[0007] A driving motor is installed on one side of the fixing rod, and an active rod is fixedly arranged on the output shaft of the driving motor;

[0008] A plurality of mixing plates are fixedly arranged on the outer surface of the active rod, and a connecting plate is fixedly arranged on one side of each of the plurality of mixing plates;

[0009] A plurality of scrapers are fixedly arranged on one side of the plurality of connecting plates, respectively, and one side of the plurality of scrapers is movably arranged on the inner wall of the melting furnace;

[0010] A discharge pipe is installed on one side of the melting furnace;

[0011] The protection box is arranged on a side of the furnace cover close to the driving motor by screws.

[0012] As a further improvement of the present application: the active rod is arranged on one side of the furnace cover through a bearing, a first pulley is fixedly sleeved on the outer surface of the active rod, and a leak plate is fixedly arranged on one side of the protective box.

[0013] As a further improvement of the present application: a belt is movably provided on the outer surface of the first pulley, and a second pulley is provided on the inner wall of the belt.

[0014] As a further improvement of the present application: a rotating rod is fixedly embedded in the inner wall of the second pulley, and a fan blade is fixedly provided on one side of the rotating rod.

[0015] As a further improvement of the present application: a through hole is provided on one side of the furnace cover close to the fan blades, and a plurality of stirring plates are fixedly provided on the outer surface of the rotating rod.

[0016] As a further improvement of the present application: an exhaust duct is fixedly provided on one side of the protection box close to the leak plate, and one side of the rotating rod is movably provided on the inner wall of one side of the exhaust duct.

[0017] As a further improvement of the present application: a feed pipe is provided on one side of the exhaust pipe, and the rotating rod is connected with the leaking plate through a bearing.

[0018] As a further improvement of the present application: a plurality of small holes are provided on the outer surface of the exhaust pipe.

[0019] Compared with the prior art, the advantages and positive effects of this application are:

[0020] 1. In the present application, when producing tires, the furnace cover is pulled to pour tire raw materials into the melting furnace, and the furnace cover is placed on the melting furnace. At this time, the melting furnace heats and melts the internal materials, and the external power supply of the driving motor is turned on, so that the output shaft of the driving motor drives the active rod to rotate, and further rotates the multiple mixing plates. When the multiple mixing plates rotate, the molten material inside the melting furnace is stirred, so that the material melts faster and the melting time of the material is reduced. At the same time, the multiple scrapers are driven to rotate through the multiple connecting plates, and one side of the multiple scrapers is at the inner wall of the melting furnace. When rotating, the inner wall of the melting furnace is scraped to prevent the material from sticking to the inside of the melting furnace when it is melted, thereby saving materials and facilitating the cleaning of the inner wall of the melting furnace later.

[0021] 2. In the present application, when the active rod rotates, the first pulley is driven to rotate, and the second pulley is rotated through the belt, which further causes the rotating rod to drive the fan blades to rotate. When the fan blades rotate, the exhaust gas generated by melting inside the melting furnace is sucked in, and the exhaust gas is discharged into the exhaust duct. Activated carbon is poured into the exhaust duct through the exhaust duct. When the rotating rod rotates, it drives multiple stirring plates to rotate. The multiple stirring plates make the activated carbon and the exhaust gas fully contact, so that the activated carbon adsorbs harmful substances in the exhaust gas, and then discharges them through the multiple small holes on the exhaust duct, thereby adsorbing the exhaust gas generated by melting, achieving the effect of emission reduction and protecting the environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of a front view of a three-dimensional structure of a tire production and processing equipment with an energy-saving and emission-reducing structure proposed in this embodiment;

[0023] Figure 2 A schematic diagram of the three-dimensional structure inside a melting furnace in a tire production and processing equipment with an energy-saving and emission-reduction structure is provided in this embodiment;

[0024] Figure 3 A partial three-dimensional structural schematic diagram of a tire production and processing equipment with an energy-saving and emission-reducing structure is provided in this embodiment;

[0025] Figure 4 This is a schematic diagram of the internal three-dimensional structure of a protective box in a tire production and processing equipment with an energy-saving and emission-reduction structure proposed in this embodiment.

[0026] Figure 5 A schematic diagram of the three-dimensional structure of an exhaust pipe in a tire production and processing equipment with an energy-saving and emission-reduction structure is provided in this embodiment.

[0027] Legend: 1. Melting furnace; 2. Furnace cover; 201. Protection box; 202. Fixed rod; 203. Driving motor; 204. Active rod; 205. Mixing plate; 206. Connecting plate; 207. Scraper; 208. Discharge pipe; 3. First pulley; 301. Belt; 302. Second pulley; 303. Rotating rod; 304. Fan blade; 305. Leakage plate; 306. Exhaust pipe; 307. Feed pipe; 308. Stirring plate. DETAILED DESCRIPTION

[0028] In order to more clearly understand the above-mentioned purposes, features and advantages of the present application, the present application is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0029] In the following description, many specific details are set forth to facilitate a full understanding of the present application. However, the present application may also be implemented in other ways different from those described herein. Therefore, the present application is not limited to the specific embodiments of the following disclosure.

[0030] Embodiment 1, as Figure 1-5 As shown, the present application provides a tire production and processing equipment with an energy-saving and emission-reducing structure, comprising a melting furnace 1, and also comprising:

[0031] A furnace cover 2 is movably arranged on one side of the melting furnace 1, and a fixing rod 202 is fixedly arranged on one side of the furnace cover 2, so that the furnace cover 2 can move on one side of the melting furnace 1;

[0032] The driving motor 203 is installed on one side of the fixed rod 202, and the output shaft of the driving motor 203 is fixedly provided with an active rod 204, and the two fixed rods 202 have a supporting function for the driving motor 203;

[0033] A plurality of mixing plates 205 are fixedly arranged on the outer surface of the active rod 204, and a connecting plate 206 is fixedly arranged on one side of the plurality of mixing plates 205. When the plurality of mixing plates 205 rotate, the molten material inside the melting furnace 1 is stirred;

[0034] A plurality of scrapers 207 are fixedly arranged on one side of a plurality of connecting plates 206, and one side of the plurality of scrapers 207 is movably arranged on the inner wall of the melting furnace 1. The plurality of connecting plates 206 drive the plurality of scrapers 207 to rotate, and the plurality of scrapers 207 and the inner wall of the melting furnace 1 are closely attached together;

[0035] The discharge pipe 208 is installed on one side of the melting furnace 1, and the molten raw materials are discharged to the next process through the discharge pipe 208;

[0036] The protection box 201 is set on the side of the furnace cover 2 close to the driving motor 203 by screws. The protection box 201 has a protective function for the internal structure. The protection box 201 can be removed from the furnace cover 2 by turning a plurality of screws.

[0037] like Figure 1-5 As shown, the active rod 204 is arranged on one side of the furnace cover 2 through a bearing, and a first pulley 3 is fixedly sleeved on the outer surface of the active rod 204. A leakage plate 305 is fixedly arranged on one side of the protective box 201. The active rod 204 can rotate due to the bearing, and a plurality of small holes are opened on the leakage plate 305 to block the activated carbon, while the small holes allow the gas to enter the interior of the exhaust pipe 306.

[0038] like Figure 1-5 As shown, a belt 301 is movably provided on the outer surface of the first pulley 3 , a second pulley 302 is provided on the inner wall of the belt 301 , and the first pulley 3 drives the second pulley 302 to rotate through the belt 301 .

[0039] like Figure 1-5 As shown, a rotating rod 303 is fixedly embedded in the inner wall of the second pulley 302, and a fan blade 304 is fixedly set on one side of the rotating rod 303. The second pulley 302 drives the rotating rod 303 to rotate, and further drives the fan blade 304 to rotate. When the fan blade 304 rotates, the gas inside the furnace cover 2 is sucked in.

[0040] like Figure 1-5As shown, a through hole is opened on one side of the furnace cover 2 close to the fan blade 304, and a plurality of stirring plates 308 are fixedly arranged on the outer surface of the rotating rod 303. The through hole facilitates the discharge of exhaust gas inside the melting furnace 1, and a plurality of active rods 204 stir the gas and activated carbon so that the gas and activated carbon are in full contact.

[0041] like Figure 1-5 As shown, a leak plate 305 is fixedly provided on one side of the protection box 201, an exhaust duct 306 is fixedly provided on one side of the protection box 201 close to the leak plate 305, one side of the rotating rod 303 is movably provided on the inner wall of one side of the exhaust duct 306, and the rotating rod 303 can rotate.

[0042] like Figure 1-5 As shown, a feed pipe 307 is provided on one side of the exhaust pipe 306, and the rotating rod 303 is connected to the leak plate 305 through a bearing. Activated carbon can be added to the inside of the exhaust pipe 306 through the feed pipe 307. The activated carbon has an adsorption effect and adsorbs harmful substances in the exhaust gas. The rotating rod 303 can rotate on one side of the leak plate 305 through a bearing.

[0043] like Figure 1-5 As shown, a plurality of small holes are formed on the outer surface of the exhaust pipe 306 , and the treated exhaust gas can be discharged through the plurality of small holes on the exhaust pipe 306 .

[0044] Working principle: When producing tires, pull the furnace cover 2 upwards and pour the tire raw materials into the melting furnace 1. At this time, cover the furnace cover 2 on the melting furnace 1. At this time, the melting furnace 1 heats and melts the internal materials, turn on the external power supply of the drive motor 203, and then drive the output shaft of the motor 203 to drive the active rod 204 to rotate, and further rotate the multiple mixing plates 205. When the multiple mixing plates 205 rotate, the molten material in the melting furnace 1 is stirred, so that the material melts faster and the melting time of the material is reduced. At the same time, the multiple scrapers 207 are driven to rotate through the multiple connecting plates 206. One side of the multiple scrapers 207 is on the inner wall of the melting furnace 1. When rotating, the inner wall of the melting furnace 1 is scraped to prevent the material from sticking to the inside of the melting furnace 1 when it melts, saving materials and facilitating the later cleaning of the inner wall of the melting furnace 1. Cleaning, the molten raw materials are discharged to the next process through the discharge pipe 208. When the active rod 204 rotates, it drives the first pulley 3 to rotate, and the second pulley 302 is rotated through the belt 301, and the rotating rod 303 further drives the fan blade 304 to rotate. When the fan blade 304 rotates, the exhaust gas generated by melting inside the melting furnace 1 is sucked in, and the exhaust gas is discharged into the exhaust pipe 306. Activated carbon is poured into the exhaust pipe 306 through the exhaust pipe 306. When the rotating rod 303 rotates, it drives multiple stirring plates 308 to rotate. Multiple stirring plates 308 make the activated carbon and the exhaust gas fully contact, so that the activated carbon adsorbs harmful substances in the exhaust gas, and then discharges them through the multiple small holes on the exhaust pipe 306, thereby adsorbing the exhaust gas generated by melting, achieving the effect of emission reduction and protecting the environment.

[0045] The above are only the preferred embodiments of the present application and are not intended to limit the present invention in other forms. Any technician familiar with the profession may use the technical contents disclosed above to change or modify them into equivalent embodiments with equivalent changes and apply them to other fields. However, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention without departing from the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A tire production and processing equipment with an energy-saving and emission-reducing structure, comprising a melting furnace (1), characterized in that: Also includes: A furnace cover (2) is movably arranged on one side of the melting furnace (1), and a fixing rod (202) is fixedly arranged on one side of the furnace cover (2); A driving motor (203) is installed on one side of the fixing rod (202), and an active rod (204) is fixedly provided on the output shaft of the driving motor (203); A plurality of mixing plates (205) are fixedly arranged on the outer surface of the active rod (204), and a connecting plate (206) is fixedly arranged on one side of each of the plurality of mixing plates (205); A plurality of scrapers (207) are respectively fixedly arranged on one side of the plurality of connecting plates (206), and one side of the plurality of scrapers (207) is movably arranged on the inner wall of the melting furnace (1); A discharge pipe (208) is installed on one side of the melting furnace (1); The protection box (201) is arranged on a side of the furnace cover (2) close to the driving motor (203) by means of screws.

2. The tire production and processing equipment with energy-saving and emission-reduction structure according to claim 1, characterized in that: The active rod (204) is arranged on one side of the furnace cover (2) via a bearing, a first pulley (3) is fixedly sleeved on the outer surface of the active rod (204), and a leaking plate (305) is fixedly arranged on one side of the protection box (201).

3. The tire production and processing equipment with energy-saving and emission-reduction structure according to claim 2 is characterized in that: A belt (301) is movably arranged on the outer surface of the first pulley (3), and a second pulley (302) is arranged on the inner wall of the belt (301).

4. The tire production and processing equipment with energy-saving and emission-reduction structure according to claim 3 is characterized in that: A rotating rod (303) is fixedly embedded in the inner wall of the second pulley (302), and a fan blade (304) is fixedly arranged on one side of the rotating rod (303).

5. The tire production and processing equipment with energy-saving and emission-reduction structure according to claim 4 is characterized in that: A through hole is provided on one side of the furnace cover (2) close to the fan blade (304), and a plurality of stirring plates (308) are fixedly provided on the outer surface of the rotating rod (303).

6. The tire production and processing equipment with energy-saving and emission-reduction structure according to claim 5, characterized in that: An exhaust pipe (306) is fixedly arranged on one side of the protection box (201) close to the leak plate (305), and one side of the rotating rod (303) is movably arranged on the inner wall of one side of the exhaust pipe (306).

7. The tire production and processing equipment with energy-saving and emission-reduction structure according to claim 6, characterized in that: A feed pipe (307) is provided on one side of the exhaust pipe (306), and the rotating rod (303) is connected to the leaking plate (305) via a bearing.

8. The tire production and processing equipment with energy-saving and emission-reduction structure according to claim 7, characterized in that: The outer surface of the exhaust pipe (306) is provided with a plurality of small holes.