Sodium polyacrylate granulator
By using the design of electric heat-tracing drying and gear sliding mechanism to shake particles in the sodium polyacrylate granulator, the problem of particle adhesion in the granulator is solved, and the production quality and efficiency are improved.
Patent Information
- Application Number
- CN202421940010.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-12
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-08-12
AI Technical Summary
The existing sodium polyacrylate granulators are prone to cause particles to stick together during the production process, affecting production quality and efficiency.
A sodium polyacrylate granulator is designed to dry particles using electrical heat trays, and the particles are shaken through gears and sliding mechanisms to avoid adhesion.
It effectively avoids adhesion of sodium polyacrylate particles, improves production quality and efficiency, and promotes the rolling and discharge convenience of particles.
Smart Images

Figure CN222875039U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of food additive production, in particular to a sodium polyacrylate granulator. Background Art
[0002] As an important part of the modern food industry, food additives have a wide range of uses. They can not only improve the taste, color and texture of food, but also improve the preservation and safety of food. Sodium polyacrylate particles are one of the food additives, which play an important role in food processing and can improve the taste, texture and stability of food. Sodium polyacrylate particles are generally processed by a granulator. During production, the sodium polyacrylate mixture is added to the inside of the hopper. The driving unit drives the swing of the rotating drum, and the wet powder raw materials are ground into particles through the wire sieve and discharged. They can be collected through the container. The structure is simple and easy to use, but the wet sodium polyacrylate particles are directly gathered inside the container and are prone to adhesion, which not only affects the production quality, but also prolongs the later drying time and affects the production efficiency. Utility Model Content
[0003] The technical problem to be solved by the utility model is to overcome the existing defects and provide a sodium polyacrylate granulator, which can dry the extruded sodium polyacrylate particles, avoid the adhesion of the sodium polyacrylate particles, and shake them at the same time, has high production quality and production efficiency, and can effectively solve the problems in the background technology.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a sodium polyacrylate granulator, comprising a frame;
[0005] Frame: A material hopper is provided at the upper end of the frame, and evenly distributed sieve holes are provided at the lower end of the material hopper. An extrusion roller is rotatably connected to the upper end of the frame through a bearing, and the middle of the extrusion roller is located at the lower end of the material hopper. Slide rails are provided in the middle of the left and right inner walls of the frame, and sliders are slidably connected to the middle of the slide rails. The upper surfaces of the sliders are fixedly connected to the lower surfaces of the material box. The material box is located below the material hopper, and an electric heating belt is provided on the lower surface of the material box.
[0006] Wherein: it also includes a control switch group, which is arranged on the right side of the frame, the input end of the electric heating tape is electrically connected to the output end of the control switch group, and the input end of the control switch group is electrically connected to an external power supply. During the sodium polyacrylate granulation process, the extruded sodium polyacrylate particles can be dried to avoid the adhesion of the sodium polyacrylate particles, and at the same time, they can be shaken to promote the rolling of the sodium polyacrylate particles, thereby achieving higher production quality and production efficiency.
[0007] Furthermore, a toggle disk is provided at the left end of the extrusion roller, and symmetrically distributed support columns are provided on the left side of the frame. The left ends of the outer arc surfaces of the support columns are rotatably connected to gear 1 through bearings, and the two gears are meshingly connected. Evenly distributed dial shafts are provided on the left side of gear 1, and the dial shafts are coordinated with the toggle disk to facilitate the control of the reciprocating rotation of the extrusion roller.
[0008] Furthermore, a motor is provided on the left side of the frame through a supporting shell, and a gear 2 is provided on the output shaft of the motor. The gear 2 is meshed and connected with the gear 1 on the rear side, and the input end of the motor is electrically connected to the output end of the control switch group to facilitate the driving of the extrusion roller.
[0009] Furthermore, the number of teeth of gear 2 is smaller than that of gear 1, so that reduction transmission can be performed.
[0010] Furthermore, the rear end of the frame is rotatably connected to a long shaft through a bearing, an eccentric wheel is provided in the middle of the outer arc surface of the long shaft, and a sliding seat is provided in the middle of the rear end of the material sliding box. The eccentric wheel is slidably connected to the long sliding hole in the middle of the sliding seat, which is convenient for controlling the shaking of the material sliding box.
[0011] Furthermore, a gear three is provided at the left end of the long shaft, and the gear three is meshed and connected with the gear two to facilitate the driving of the long shaft.
[0012] Furthermore, the material sliding box and the slide rail are both tilted downward from back to front to facilitate the rolling of the sodium polyacrylate.
[0013] Compared with the prior art, the beneficial effects of the utility model are: the sodium polyacrylate granulator has the following advantages:
[0014] The formed sodium polyacrylate particles fall to the top of the material box, and the electric heating tape heats the material box, so that the sodium polyacrylate above the material box can be heated and dried. At the same time, gear two drives the long shaft to rotate through gear three, and the long shaft drives the eccentric wheel to rotate. The eccentric wheel and the long sliding hole in the middle of the slide seat slide relative to each other. The long sliding hole is vertically arranged, and the eccentric wheel can drive the material box and the slider to slide back and forth along the slide rail through the slide seat. The reciprocating shaking of the material box can prevent the sodium polyacrylate particles from sticking to the material box. At the same time, the material box is tilted downward from back to front, and the discharge is convenient. In the process of sodium polyacrylate granulation, the extruded sodium polyacrylate particles can be dried to avoid the adhesion of the sodium polyacrylate particles. At the same time, they can also be shaken to promote the rolling of the sodium polyacrylate particles, thereby achieving higher production quality and production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the structure of the utility model;
[0016] Figure 2 It is a cross-sectional structural schematic diagram of the left side of the utility model;
[0017] Figure 3 It is a schematic diagram of the enlarged structure of point A of the utility model.
[0018] In the figure: 1 frame, 2 material hopper, 3 extrusion roller, 4 slide rail, 5 slider, 6 material box, 7 electric heating belt, 8 toggle plate, 9 support column, 10 gear one, 11 toggle shaft, 12 motor, 13 gear two, 14 long shaft, 15 eccentric wheel, 16 slide seat, 17 gear three, 18 control switch group. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] See also Figure 1-3 , this embodiment provides a technical solution: a sodium polyacrylate granulator, comprising a frame 1;
[0021] Frame 1: A material hopper 2 is provided at the upper end thereof, and the mixed sodium polyacrylate mixture wet material is added into the material hopper 2. The lower end of the material hopper 2 is provided with evenly distributed sieve holes. The upper end of the frame 1 is rotatably connected with an extrusion roller 3 through a bearing. The middle of the extrusion roller 3 is located at the lower end of the material hopper 2. The extrusion roller 3 extrude the sodium polyacrylate mixture in the material hopper 2, and then extrude the sodium polyacrylate mixture from the sieve holes below the material hopper 2 to form sodium polyacrylate particles. Slide rails 4 are provided at the middle of the left and right inner walls of the frame 1. Slide blocks 5 are slidably connected to the middle of the slide rails 4. The upper surfaces of the slide blocks 5 are fixedly connected to the lower surfaces of the material box 6. The material box 6 is located below the material hopper 2. The lower surface of the material box 6 An electric heating tape 7 is provided on the surface, and the sodium polyacrylate particles fall to the top of the material box 6. The electric heating tape 7 heats the material box 6, and the sodium polyacrylate above the material box 6 can be heated and dried. A toggle plate 8 is provided at the left end of the extrusion roller 3, and symmetrically distributed support columns 9 are provided on the left side of the frame 1. The left ends of the outer arc surfaces of the support columns 9 are rotatably connected with gears 10 through bearings. The two gears 10 are meshed and connected. The left sides of the gears 10 are evenly distributed. The toggle shafts 11 are all matched with the toggle plate 8. The gear 10 on the rear side drives the gear 10 on the front side to rotate in the opposite direction. The gear 10 drives the toggle shaft 11 to rotate around the axis of the support column 9. The toggle shaft 11 corresponds to the groove of the toggle plate 8. 11 will drive the toggle plate 8 to rotate, and then the two dial shafts 11 on the gear one 10 alternately contact the toggle plate 8 and drive it to rotate, and the toggle plate 8 drives the extrusion roller 3 to alternately rotate forward and reverse. A motor 12 is provided on the left side of the frame 1 through a supporting shell, and a gear two 13 is provided on the output shaft of the motor 12. The gear two 13 is meshed and connected with the gear one 10 on the rear side. The input end of the motor 12 is electrically connected to the output end of the control switch group 18. The output shaft of the motor 12 drives the gear two 13 to rotate, and the gear two 13 drives the gear one 10 on the rear side to rotate. The number of teeth of the gear two 13 is less than the number of teeth of the gear one 10, and a reduction transmission can be performed. The rear end inside the frame 1 is rotatably connected with a long shaft 14 through a bearing, and the outer arc surface of the long shaft 14 An eccentric wheel 15 is provided in the middle part, a slide seat 16 is provided in the middle part of the rear end of the material sliding box 6, the eccentric wheel 15 is slidably connected with the long slide hole in the middle part of the slide seat 16, a gear three 17 is provided at the left end of the long shaft 14, the gear three 17 is meshed with the gear two 13, the gear two 13 drives the long shaft 14 to rotate through the gear three 17, the long shaft 14 drives the eccentric wheel 15 to rotate, the eccentric wheel 15 and the long slide hole in the middle part of the slide seat 16 slide relative to each other, the long slide hole is vertically arranged, and the eccentric wheel 15 drives the material sliding box 6 and the slide block 5 to slide back and forth along the slide rail 4 through the slide seat 16, the reciprocating shaking of the material sliding box 6 can prevent the sodium polyacrylate particles from sticking to the material sliding box 6, the material sliding box 6 and the slide rail 4 are both tilted downward from back to front to facilitate the rolling of the sodium polyacrylate particles;
[0022] Among them: it also includes a control switch group 18, which is arranged on the right side of the frame 1, the input end of the electric heating belt 7 is electrically connected to the output end of the control switch group 18, and the input end of the control switch group 18 is electrically connected to an external power supply. The control switch group 18 facilitates the control of the electrical appliance.
[0023] The working principle of the sodium polyacrylate granulator provided by the utility model is as follows: when in use, the mixed sodium polyacrylate mixture wet material is added to the interior of the material hopper 2, the control switch group 18 is adjusted, the electric heating belt 7 and the motor 12 are working, the output shaft of the motor 12 drives the gear 2 13 to rotate, the gear 2 13 drives the rear gear 10 to rotate, the rear gear 10 drives the front gear 10 to rotate in the opposite direction, the gear 10 drives the dial shaft 11 to rotate around the axis of the support column 9, the dial shaft 11 corresponds to the groove of the dial plate 8, the dial shaft 11 will drive the dial plate 8 to rotate, and then the two dial shafts 11 on the gear 10 alternately contact the dial plate 8 and drive it to rotate, the dial plate 8 drives the extrusion roller 3 to rotate forward and reverse alternately, and the extrusion roller 3 has an impact on the material hopper 2 The internal sodium polyacrylate mixture is extruded, and then the sodium polyacrylate mixture is squeezed out from the sieve holes below the material hopper 2, and the formed sodium polyacrylate particles fall to the top of the material box 6, and the electric heating tape 7 works to heat the material box 6, so that the sodium polyacrylate above the material box 6 can be heated and dried, and at the same time, gear 2 13 drives the long shaft 14 to rotate through gear 3 17, and the long shaft 14 drives the eccentric wheel 15 to rotate, and the eccentric wheel 15 slides relative to the long sliding hole in the middle of the slide seat 16, and the long sliding hole is vertically arranged, so the eccentric wheel 15 will drive the material box 6 and the slide block 5 to slide reciprocatingly along the slide rail 4 through the slide seat 16, and the reciprocating shaking of the material box 6 can prevent the sodium polyacrylate particles from sticking to the material box 6, and at the same time, the material box 6 is tilted downward from back to front, and the material discharge is convenient.
[0024] It is worth noting that the electric heating tape 7 and the motor 12 disclosed in the above embodiments can be freely configured according to the actual application scenario. The motor 12 can use a three-phase asynchronous motor with model YE3-80M1-2. The control switch group 18 is provided with switch buttons corresponding to the electric heating tape 7 and the motor 12 for controlling their switching operation.
[0025] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. Sodium polyacrylate granulator, characterized by: including a frame (1); A frame (1): a material hopper (2) is provided at the upper end thereof, and evenly distributed sieve holes are provided at the lower end of the material hopper (2). The upper end of the frame (1) is rotatably connected to an extrusion roller (3) via a bearing, and the middle of the extrusion roller (3) is located at the lower end of the material hopper (2). Slide rails (4) are provided at the middle of the left and right inner walls of the frame (1), and sliders (5) are slidably connected to the middle of the slide rails (4). The upper surfaces of the sliders (5) are fixedly connected to the lower surfaces of the material chute boxes (6). The material chute boxes (6) are located below the material hopper (2), and the lower surface of the material chute boxes (6) is provided with an electric heating belt (7); The machine frame (1) further comprises a control switch group (18), wherein the control switch group (18) is arranged on the right side of the frame (1), the input end of the electric heating belt (7) is electrically connected to the output end of the control switch group (18), and the input end of the control switch group (18) is electrically connected to an external power supply.
2. The sodium polyacrylate granulator according to claim 1, characterized in that: The left end of the extrusion roller (3) is provided with a toggle plate (8), the left side of the frame (1) is provided with symmetrically distributed support columns (9), the left ends of the outer arc surfaces of the support columns (9) are rotatably connected to gears 1 (10) via bearings, the two gears 1 (10) are meshingly connected, and the left sides of the gears 1 (10) are provided with evenly distributed toggle shafts (11), and the toggle shafts (11) are arranged in coordination with the toggle plate (8).
3. The sodium polyacrylate granulator according to claim 2, characterized in that: A motor (12) is provided on the left side of the frame (1) through a support shell, a second gear (13) is provided on the output shaft of the motor (12), the second gear (13) is meshedly connected with the first gear (10) on the rear side, and an input end of the motor (12) is electrically connected to an output end of a control switch group (18).
4. The sodium polyacrylate granulator according to claim 3, characterized in that: The number of teeth of gear 2 (13) is less than the number of teeth of gear 1 (10).
5. The sodium polyacrylate granulator according to claim 3, characterized in that: The rear end of the frame (1) is rotatably connected to a long shaft (14) via a bearing, an eccentric wheel (15) is provided in the middle of the outer arc surface of the long shaft (14), a slide seat (16) is provided in the middle of the rear end of the material sliding box (6), and the eccentric wheel (15) is slidably connected to a long slide hole in the middle of the slide seat (16).
6. The sodium polyacrylate granulator according to claim 5, characterized in that: The left end of the long shaft (14) is provided with a gear three (17), and the gear three (17) is meshedly connected with the gear two (13).
7. The sodium polyacrylate granulator according to claim 1, characterized in that: The material sliding box (6) and the slide rail (4) are both arranged to be inclined downward from the back to the front.