Automatic filter element press-in, hot melting and discharging all-in-one machine

Abstract

The utility model discloses an automatic filter element press-in, hot melting and blanking all-in-one machine which comprises a jig transmission device, and the jig transmission device comprises a first Y-axis translation mechanism, a first translation frame connected with the first Y-axis translation mechanism and a first clamping mechanism installed on the first translation frame; a bearing jig for placing a product is arranged on the first translation frame, and the first clamping mechanism is used for clamping and fixing the product; and the filter element feeding device is arranged at one end of the first Y-axis translation mechanism. According to the full-automatic filter element hot melting machine, a series of working procedures such as automatic feeding, filter element pressing, hot melting and automatic discharging of products of the filter elements can be achieved, the automation degree is high, the working efficiency is high, a large number of manpower resources are saved, the labor cost is greatly reduced, and meanwhile, due to the fact that the action of manual intervention is reduced, the operation safety can be improved.

Description

Technical Field

[0001] The utility model relates to the field of automation technology, in particular to an integrated machine for automatically pressing in a filter element, hot melting and feeding. Background Art

[0002] At present, the filter element is pressed into the plastic shell in a semi-automatic way, that is, the filter element is riveted by a hydraulic cylinder. The operation process is: first put the filter element into the hole of the workpiece, then hold the workpiece by hand, press the start button, and then the hydraulic cylinder pushes the electric heating push rod to press the filter element into the workpiece, so as to achieve the riveting effect and prevent the filter element from falling off, which is inefficient. At the same time, when the machine is started, it is necessary to manually hold the product to prevent the filter element from tilting, but the action of manually holding the product has safety risks. If the operator is distracted, it may lead to a tragedy. Utility Model Content

[0003] The purpose of the utility model is to provide an all-in-one machine for automatic filter element pressing, hot melting and unloading, which can realize a series of processes such as automatic loading of filter elements, filter element pressing down, hot melting and automatic product unloading, with high automation and high work efficiency, and saves a lot of human resources, thereby greatly reducing labor costs. At the same time, since manual intervention is reduced, the safety of operation can be improved.

[0004] In order to achieve the above purpose, the following technical solutions are adopted:

[0005] An all-in-one machine for automatically pressing filter elements, hot melting and feeding, comprising

[0006] A jig transmission device, the jig transmission device comprising a first Y-axis translation mechanism, a first translation frame connected to the first Y-axis translation mechanism, and a first clamping mechanism installed on the first translation frame; a carrying jig for placing a product is arranged on the first translation frame, and the first clamping mechanism is used to clamp and fix the product;

[0007] A filter element loading device, wherein the filter element loading device is arranged at one end of the first Y-axis translation mechanism;

[0008] A filter element pressing device, which is arranged close to the filter element loading device and is located above the first Y-axis translation mechanism;

[0009] A hot melt device, wherein the hot melt device is arranged above the first Y-axis translation mechanism;

[0010] The first Y-axis translation mechanism is provided with a filter element loading device at one end thereof and a unloading device is also arranged thereon.

[0011] Furthermore, it also includes a first mounting frame; the first mounting frame is U-shaped, and the two vertical ends of the U of the first mounting frame are arranged downward; the first Y-axis translation mechanism is arranged between the two vertical ends of the U of the first mounting frame; the filter element pressing device includes a first X-axis translation mechanism installed on one side of the U-shaped horizontal end of the first mounting frame, a first mounting seat connected to the first X-axis translation mechanism, a first Z-axis lifting mechanism installed in the first mounting seat, a first lifting plate connected to the first Z-axis lifting mechanism, and a filter element pressing mechanism installed on the first lifting plate.

[0012] Furthermore, the filter element pressing mechanism includes a first slide rail, a first lifting block, and a first pressing rod; the first slide rail is arranged on one side of the first lifting plate in the vertical direction, and the lower part of one side of the first lifting plate is also fixedly connected to the first fixed block; the first fixed block is provided with a first through hole; the first lifting block is L-shaped, the L-shaped vertical end of the first lifting block is arranged through the first through hole, and is slidably connected to the first slide rail; the L-shaped horizontal end of the first lifting block extends to the bottom of the first fixed block, and a vacuum suction nozzle is also installed at the bottom of the L-shaped horizontal end of the first lifting block; the first pressing rod is installed at the bottom of the first fixed block, and the lower part of the first pressing rod is movably inserted into the vacuum suction nozzle; a first stop block is also installed on one side of the L-shaped vertical end of the first lifting block, and one end of the first stop block extends to the top of the first fixed block.

[0013] Furthermore, a first adjustment plate is installed on one side of the first mounting seat, and a first limit plate is connected to the first adjustment plate; a first stop rod is also installed on the first limit plate; a first limit rod is also connected to the top of the L-shaped vertical end of the first lifting block, and one end of the first limit rod extends to the top of the first stop rod.

[0014] Furthermore, the hot melt device includes a second X-axis translation mechanism installed on the other side of the U-shaped horizontal end of the first mounting frame, a second Z-axis lifting mechanism connected to the second X-axis translation mechanism, a second lifting plate connected to the second Z-axis lifting mechanism, and a hot melt pen assembly installed on the second lifting plate.

[0015] Furthermore, the filter element loading device includes a first vibration plate, a first transmission track connected to the first vibration plate, a linear vibrator installed at the bottom of the first transmission track, and a material distribution mechanism arranged at one end of the first transmission track for discharging materials.

[0016] Furthermore, the material distribution mechanism includes a first material distribution plate and a first material distribution rack; a first support frame is installed on the top of the first material distribution rack, and a first circular limiting groove with an opening on one side is opened on the top of the first support frame; the first material distribution plate is installed in the first circular limiting groove, and a plurality of first limiting grooves are also spaced apart on the circumference of the outer wall of the first material distribution plate; one end of the first transmission track extends to the opening of the first circular limiting groove; a first rotating mechanism is also installed on the first material distribution rack, and the first rotating mechanism is connected to the first material distribution plate, and the first rotating mechanism is used to drive the first material distribution plate to rotate.

[0017] Furthermore, the unloading device includes a second mounting frame, a third X-axis translation mechanism installed on one side of the second mounting frame, a third Z-axis lifting mechanism connected to the third X-axis translation mechanism, and a first lifting frame connected to the third Z-axis lifting mechanism; a plurality of clamping cylinders are installed at intervals along the length direction of the bottom of the first lifting frame, and each clamping cylinder also drives and connects two clamping rods.

[0018] By adopting the above scheme, the beneficial effects of the utility model are:

[0019] The utility model can realize a series of working procedures such as automatic loading of filter elements, pressing down of filter elements, hot melting and automatic unloading of products, etc., with high automation degree and high working efficiency, and saves a lot of human resources, thereby greatly reducing labor costs. At the same time, since human intervention actions are reduced, the safety of operation can be improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the structure of the utility model;

[0021] Figure 2 It is a structural schematic diagram of the filter element feeding device of the utility model;

[0022] Figure 3 It is a structural schematic diagram of the unloading device of the utility model;

[0023] Figure 4 It is a structural schematic diagram of the hot melt device of the utility model;

[0024] Figure 5 It is a structural schematic diagram of the filter element pressing device of the utility model;

[0025] Figure 6 It is a structural schematic diagram of the fixture transmission device of the utility model;

[0026] The accompanying drawings illustrate:

[0027] 1. Jig transmission device; 2. Filter element loading device; 3. Filter element pressing device; 4. Hot melt device; 5. Unloading device; 6. First mounting frame; 11. First Y-axis translation mechanism; 12. First translation frame; 13. First clamping mechanism; 14. Carrying jig; 21. First vibration plate; 22. First transmission track; 23. Linear vibrator; 24. Material distribution mechanism; 31. First Z-axis lifting mechanism; 32. First lifting plate; 33. First lifting block; 34. The first pressing rod; 35, the first fixing block; 36, the vacuum nozzle; 37, the first adjusting plate; 38, the first limiting plate; 39, the first stopping rod; 30, the first limiting rod; 41, the second X-axis translation mechanism; 42, the second Z-axis lifting mechanism; 43, the second lifting plate; 44, the hot melt pen assembly; 51, the second mounting frame; 52, the third X-axis translation mechanism; 53, the third Z-axis lifting mechanism; 54, the first lifting frame; 55, the clamping cylinder; 56, the clamping rod. DETAILED DESCRIPTION

[0028] The present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0029] Reference Figures 1 to 6 As shown, the utility model provides an integrated machine for automatically pressing filter elements, hot melting and feeding. In one embodiment, it includes

[0030] A jig transmission device 1, the jig transmission device 1 comprising a first Y-axis translation mechanism 11, a first translation frame 12 connected to the first Y-axis translation mechanism 11, and a first clamping mechanism 13 mounted on the first translation frame 12; a carrying jig 14 for placing a product is arranged on the first translation frame 12, and the first clamping mechanism 13 is used to clamp and fix the product;

[0031] A filter element loading device 2, wherein the filter element loading device 2 is arranged at one end of the first Y-axis translation mechanism 11;

[0032] A filter element pressing device 3, wherein the filter element pressing device 3 is arranged close to the filter element feeding device 2 and is located above the first Y-axis translation mechanism 11;

[0033] A hot melt device 4, wherein the hot melt device 4 is arranged above the first Y-axis translation mechanism 11;

[0034] The first Y-axis translation mechanism 11 is provided with a filter element loading device 2 at one end thereof and a unloading device 5 is also arranged thereon.

[0035] Continue to refer to Figures 1 to 6As shown, in this embodiment, a working chassis is also included, and a jig transmission device 1, a filter element feeding device 2, a filter element pressing device 3 and a hot melt device 4 are all installed on the working chassis. The number of jig transmission devices 1 is provided with two groups, and the two groups are independent of each other, and can alternately transmit the supporting jig 14 on which the product is placed. It adopts a double-station working method to further improve work efficiency; the first Y-axis translation mechanism 11 adopts a closed-loop stepping motor and a synchronous belt driving method, and limit seats are provided on both sides of the top and both ends of the supporting jig 14. After the product is placed on the supporting jig 14, it can be limited and fixed on all sides by the limit seats; the first clamping mechanism 13 is provided with a plurality of groups, which are arranged on both sides of the supporting jig 14 respectively, and each first clamping mechanism 13 includes a lifting cylinder and a lifting clamping rod connected to the lifting cylinder; one end of the lifting clamping rod extends to the top of the product in the supporting jig 14. After the product is placed, the lifting cylinder drives the lifting clamping rod to descend to clamp and fix the product.

[0036] During operation, first, a manual or external robot places the product on the supporting fixture 14, and the first clamping mechanism 13 clamps and fixes the product; then, the first Y-axis translation mechanism 11 drives the supporting fixture 14 to move to the bottom of the filter element pressing device 3. At this time, the filter element pressing device 3 has sucked the filter element from the filter element loading device 2, and then, the filter element pressing device 3 presses the sucked filter element into the corresponding hole on the product; then, the first Y-axis translation mechanism 11 drives the supporting fixture 14 to move to the bottom of the hot melt device 4, and the hot melt device 4 hot-melts the position where the filter element is pressed on the product; then, the first Y-axis translation mechanism 11 drives the supporting fixture 14 to move to the bottom of the unloading device 5, the first clamping mechanism 13 releases the product, and the unloading device 5 sucks the product and transfers it to the next process.

[0037] In one embodiment, it also includes a first mounting frame 6; the first mounting frame 6 is U-shaped, and the two vertical ends of the U-shape of the first mounting frame 6 are arranged downward; the first Y-axis translation mechanism 11 is arranged between the two vertical ends of the U-shape of the first mounting frame 6; the filter element pressing device 3 includes a first X-axis translation mechanism installed on one side of the U-shaped horizontal end of the first mounting frame 6, a first mounting seat connected to the first X-axis translation mechanism, a first Z-axis lifting mechanism 31 installed in the first mounting seat, a first lifting plate 32 connected to the first Z-axis lifting mechanism 31, and a filter element pressing mechanism installed on the first lifting plate 32.

[0038] In this embodiment, the first X-axis translation mechanism adopts a closed-loop stepping motor and a synchronous belt driving method, and the first Z-axis lifting mechanism 31 adopts a servo and a screw rod driving method. Through the mutual cooperation of the two, the filter element pressing mechanism can be driven to perform translation and lifting movements to absorb and press down the filter element.

[0039] At the same time, the filter element pressing mechanism includes a first slide rail, a first lifting block 33, and a first pressing rod 34; the first slide rail is arranged on one side of the first lifting plate 32 in the vertical direction, and the lower part of one side of the first lifting plate 32 is also fixedly connected to a first fixing block 35; a first through hole is provided on the first fixing block 35; the first lifting block 33 is L-shaped, and the L-shaped vertical end of the first lifting block 33 is arranged through the first through hole and is slidably connected to the first slide rail; the L-shaped horizontal end of the first lifting block 33 extends to the bottom of the first fixing block 35, and a vacuum nozzle 36 is also installed at the bottom of the L-shaped horizontal end of the first lifting block 33; the first pressing rod The rod 34 is installed at the bottom of the first fixed block 35, and the lower part of the first pressing rod 34 is movably inserted in the vacuum nozzle 36; a first stop block is also installed on one side of the L-shaped vertical end of the first lifting block 33, and one end of the first stop block extends to the top of the first fixed block 35; a first adjusting plate 37 is also installed on one side of the first mounting seat, and a first limiting plate 38 is also connected to the first adjusting plate 37; a first stop rod 39 is also installed on the first limiting plate 38; a first limiting rod 30 is also connected to the top of the L-shaped vertical end of the first lifting block 33, and one end of the first limiting rod 30 extends to the top of the first stop rod 39.

[0040] In this embodiment, a vacuum connector is also installed on the vacuum suction nozzle 36, and the vacuum connector is connected to an external vacuum negative pressure air source, and then the filter element is sucked through the vacuum suction nozzle 36; when the filter element is pressed down, the first Z-axis lifting mechanism 31 drives the first lifting plate 32 to descend, so as to drive the first limit rod 30 to descend and hit the first stop rod 39. Under the influence of the reaction force, the first lifting block 33 drives the vacuum suction nozzle 36 to rise, so that the lower part of the first pressing rod 34 passes through the vacuum suction nozzle 36, so as to press the filter element down to the corresponding hole position of the product.

[0041] In one embodiment, the hot melt device 4 includes a second X-axis translation mechanism 41 installed on the other side of the U-shaped horizontal end of the first mounting frame 6, a second Z-axis lifting mechanism 42 connected to the second X-axis translation mechanism 41, a second lifting plate 43 connected to the second Z-axis lifting mechanism 42, and a hot melt pen assembly 44 installed on the second lifting plate 43.

[0042] In this embodiment, the second X-axis translation mechanism 41 is driven by a closed-loop stepping motor in combination with a synchronous belt, the second Z-axis lifting mechanism 42 is driven by a servo in combination with a lead screw, and the hot melt pen assembly 44 includes a main body and a hot melt head, which is mainly composed of a heating wire and a temperature sensor.

[0043] In one embodiment, the filter element loading device 2 includes a first vibration plate 21, a first transmission track 22 connected to the first vibration plate 21, a linear vibrator 23 installed at the bottom of the first transmission track 22, and a distribution mechanism 24 arranged at one end of the first transmission track 22 for discharging; the distribution mechanism 24 includes a first distribution plate and a first distribution frame; a first support frame is installed on the top of the first distribution frame, and a first circular limiting groove with an opening on one side is opened on the top of the first support frame; the first distribution plate is installed in the first circular limiting groove, and a plurality of first limiting slots are also spaced apart on the circumference of the outer wall of the first distribution plate; one end of the first transmission track 22 extends to the opening of the first circular limiting groove; a first rotating mechanism (including a rotating motor) is also installed on the first distribution frame, and the first rotating mechanism is connected to the first distribution plate, and the first rotating mechanism is used to drive the first distribution plate to rotate.

[0044] The filter elements can be manually placed in the first vibration plate 21 in advance, and the filter elements can be transferred one by one to the first limit slot on the outer wall of the first distribution plate through the first transmission track 22, and rotated to the loading position with the first distribution plate to wait for the filter element pressing mechanism to absorb the material.

[0045] In one embodiment, the unloading device 5 includes a second mounting frame 51, a third X-axis translation mechanism 52 installed on one side of the second mounting frame 51, a third Z-axis lifting mechanism 53 connected to the third X-axis translation mechanism 52, and a first lifting frame 54 connected to the third Z-axis lifting mechanism 53; a plurality of clamping cylinders 55 are installed at intervals in the length direction of the bottom of the first lifting frame 54, and each clamping cylinder 55 is also driven to connect two clamping rods 56. The third X-axis translation mechanism 52 adopts a closed-loop stepping motor with a synchronous belt drive mode, and the third Z-axis lifting mechanism 53 adopts a servo with a lead screw drive mode. Under the cooperation of the two, the first lifting frame 54 can be driven to rise and fall, and the clamping cylinder 55 can drive the two clamping rods 56 to move closer or farther from each other to clamp or release the product.

[0046] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An all-in-one machine for automatic filter element pressing, hot melting and material feeding, characterized in that: include A jig transmission device, the jig transmission device comprising a first Y-axis translation mechanism, a first translation frame connected to the first Y-axis translation mechanism, and a first clamping mechanism installed on the first translation frame; a carrying jig for placing a product is arranged on the first translation frame, and the first clamping mechanism is used to clamp and fix the product; A filter element loading device, wherein the filter element loading device is arranged at one end of the first Y-axis translation mechanism; A filter element pressing device, which is arranged close to the filter element loading device and is located above the first Y-axis translation mechanism; A hot melt device, wherein the hot melt device is arranged above the first Y-axis translation mechanism; The first Y-axis translation mechanism is provided with a filter element loading device at one end thereof and a unloading device is also arranged thereon.

2. The all-in-one machine for automatic filter element pressing, hot melting and material feeding according to claim 1, characterized in that: It also includes a first mounting frame; the first mounting frame is U-shaped, and the two vertical ends of the U of the first mounting frame are arranged downward; the first Y-axis translation mechanism is arranged between the two vertical ends of the U of the first mounting frame; the filter element pressing device includes a first X-axis translation mechanism installed on one side of the U-shaped horizontal end of the first mounting frame, a first mounting seat connected to the first X-axis translation mechanism, a first Z-axis lifting mechanism installed in the first mounting seat, a first lifting plate connected to the first Z-axis lifting mechanism, and a filter element pressing mechanism installed on the first lifting plate.

3. The all-in-one machine for automatic filter element pressing, hot melting and material feeding according to claim 2, characterized in that: The filter element pressing mechanism includes a first slide rail, a first lifting block, and a first pressing rod; the first slide rail is arranged on one side of the first lifting plate in the vertical direction, and the lower part of one side of the first lifting plate is also fixedly connected to the first fixed block; the first fixed block is provided with a first through hole; the first lifting block is L-shaped, and the L-shaped vertical end of the first lifting block is arranged through the first through hole and is slidably connected to the first slide rail; the L-shaped horizontal end of the first lifting block extends to the bottom of the first fixed block, and a vacuum suction nozzle is also installed at the bottom of the L-shaped horizontal end of the first lifting block; the first pressing rod is installed at the bottom of the first fixed block, and the lower part of the first pressing rod is movably inserted into the vacuum suction nozzle; a first stop block is also installed on one side of the L-shaped vertical end of the first lifting block, and one end of the first stop block extends to the top of the first fixed block.

4. The all-in-one machine for automatic filter element pressing, hot melting and material feeding according to claim 3 is characterized in that: A first adjustment plate is also installed on one side of the first mounting seat, and a first limit plate is also connected to the first adjustment plate; a first stop rod is also installed on the first limit plate; a first limit rod is also connected to the top of the L-shaped vertical end of the first lifting block, and one end of the first limit rod extends to the top of the first stop rod.

5. The all-in-one machine for automatic filter element pressing, hot melting and material feeding according to claim 2, characterized in that: The hot melt device includes a second X-axis translation mechanism installed on the other side of the U-shaped horizontal end of the first mounting frame, a second Z-axis lifting mechanism connected to the second X-axis translation mechanism, a second lifting plate connected to the second Z-axis lifting mechanism, and a hot melt pen assembly installed on the second lifting plate.

6. The all-in-one machine for automatic filter element pressing, hot melting and material feeding according to claim 1, characterized in that: The filter element feeding device includes a first vibration plate, a first transmission track connected to the first vibration plate, a linear vibrator installed at the bottom of the first transmission track, and a material distribution mechanism arranged at one end of the first transmission track for discharging materials.

7. The all-in-one machine for automatic filter element pressing, hot melting and material feeding according to claim 6, characterized in that: The material distributing mechanism includes a first material distributing plate and a first material distributing rack; a first supporting rack is installed on the top of the first material distributing rack, and a first circular limiting groove with an opening on one side is provided on the top of the first supporting rack; the first material distributing plate is installed in the first circular limiting groove, and a plurality of first limiting grooves are also spaced apart on the circumference of the outer wall of the first material distributing plate; one end of the first transmission track extends to the opening of the first circular limiting groove; a first rotating mechanism is also installed on the first material distributing rack, and the first rotating mechanism is connected to the first material distributing plate, and the first rotating mechanism is used to drive the first material distributing plate to rotate.

8. The all-in-one machine for automatic filter element pressing, hot melting and material feeding according to claim 1, characterized in that: The unloading device includes a second mounting frame, a third X-axis translation mechanism installed on one side of the second mounting frame, a third Z-axis lifting mechanism connected to the third X-axis translation mechanism, and a first lifting frame connected to the third Z-axis lifting mechanism; a plurality of clamping cylinders are installed at intervals along the length direction of the bottom of the first lifting frame, and each clamping cylinder also drives and connects two clamping rods.

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