Laminating pressure control device for multiple layers of membranes

By introducing buffer components and automatic cleaning functions into the diaphragm fit pressure control device, the device's damage problems on the diaphragm and pressure sensor and the impact of the base impurities is solved, and higher stability and cleanliness are achieved.

CN222875536UActive Publication Date: 2025-05-16SHANDONG LITALE PACKAGING MATERIALS CO LTD
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Patent Information

Application Number
CN202420827284.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-19
Publication Date
2025-05-16
Estimated Expiration
2034-04-19

AI Technical Summary

Technical Problem

The existing diaphragm fit pressure control devices lack buffering function, which can easily cause damage to the diaphragm and pressure sensors. At the same time, the device does not have a cleaning function, and impurities on the base will affect the placement of the diaphragm.

Method used

A multi-layer diaphragm fit pressure control device is designed, and a buffering component is used to buffer the pressure sensor to avoid damage to the diaphragm and sensors due to excessive pressure. At the same time, cleaning brushes and scrapers are installed on the base of the device to achieve automatic cleaning of the upper end of the base.

Benefits of technology

Through the design of the buffer assembly, excessive pressure is avoided to damage the diaphragm and pressure sensor, and the stability and safety of the device are improved. Through the automatic cleaning function, the cleanliness of the diaphragm placement is ensured and the product yield is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pressure control device for lamination of multiple layers of membranes, which belongs to the technical field of membrane lamination and comprises a base, a support is arranged at the upper end of the base, an electric proportional valve is arranged at one end of the support, a pressurizing cylinder is arranged at the upper end of the support, a connecting rod is arranged at the output end of the pressurizing cylinder, and a pressure sensor is arranged on the lower side of the connecting rod. According to the utility model, through the arrangement of the buffer assembly, when the lower end of the attaching bottom plate is in contact with the diaphragm, the pressure sensor at the upper end of the force application shaft pushes the sliding plate to slide upwards in the fixed cylinder through the sliding column, the spring is compressed, and meanwhile, the convex blocks at the two ends of the sliding plate slide in the sliding grooves of the fixed cylinder; the attaching bottom plate abuts against the diaphragm through the elasticity of the spring, so that the sliding column extrudes the pressure sensor, the pressure value is obtained through the pressure sensor, the buffering effect on pressing can be achieved by arranging the buffering assembly, and damage to the diaphragm and the pressure sensor caused by too large pressure is avoided.
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Description

Technical Field

[0001] The utility model belongs to the technical field of diaphragm lamination, and in particular relates to a multi-layer diaphragm lamination pressure control device. Background Art

[0002] Diaphragms are divided into the following categories according to industry: diaphragms for the electroacoustic industry; rubber diaphragms for the mechanical industry; microporous diaphragms for the filtration and isolation industry; and diaphragms for the optical industry.

[0003] Chinese patent application No. 2019220733696 discloses a bonding pressure control mechanism, including: a cavity with a downward opening; a pressurized cylinder installed above the cavity through a bracket; a pressure sensor located between the pressurized cylinder and the cavity, and connected to the output end of the pressurized cylinder through a connecting rod; a head assembly located in the cavity and connected to the lower end of the pressure sensor through a force-applying shaft, and the force-applying shaft is sealed and connected to the cavity through a seal; a plurality of guide assemblies, which are installed on the cavity adjacent to the force-applying shaft and connected to the head assembly; an electrical proportional valve, which is installed on a bracket and connected to the pressurized cylinder; the pressure sensor and the electrical proportional valve are both connected to a PLC controller. Compared with the prior art, the bonding pressure control mechanism of the utility model does not require manual correction of the bonding pressure, and the bonding pressure is not affected by air pressure fluctuations, which ensures the yield of the bonding product and improves the stability of the equipment.

[0004] The above-mentioned patent discloses that the fitting pressure is detected and controlled by setting a pressure sensor, but the device does not have a buffering function. Excessive pressure can easily damage the diaphragm and the pressure sensor. At the same time, the original device does not have a cleaning function, and when there are impurities on the base, the placement of the diaphragm is affected. Utility Model Content

[0005] In order to solve the problems raised in the above background technology, the utility model provides a multi-layer diaphragm laminating pressure control device, which has a buffer function and can clean the upper end of the base.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a multi-layer diaphragm bonding pressure control device, comprising a base, a bracket is arranged on the upper end of the base, an electric proportional valve is arranged at one end of the bracket, a pressurizing cylinder is arranged on the upper end of the bracket, a connecting rod is arranged at the output end of the pressurizing cylinder, a pressure sensor is arranged on the lower side of the connecting rod, a force shaft is arranged at the lower end of the pressure sensor, a bonding bottom plate is arranged at the lower end of the force shaft, and the pressure sensor and the connecting rod are connected by a buffer assembly.

[0007] Preferably, the buffer assembly includes a fixed cylinder, a sliding column, a slide plate, a spring, a protrusion and a slide groove, wherein a fixed cylinder is provided at the lower end of the connecting rod, a slide plate is provided inside the fixed cylinder, a spring is provided at the upper end of the slide plate, a sliding column is provided between the slide plate and the pressure sensor, protrusions are provided at both ends of the slide plate, and a slide groove corresponding to the protrusion is provided inside the fixed cylinder.

[0008] Preferably, a sliding hole corresponding to the sliding column is provided at the lower end of the fixing cylinder, the side edge of the protrusion is in close contact with the inner wall of the sliding groove, and the protrusion and the sliding plate are welded by spot welding.

[0009] Preferably, two vertical plates are provided at both ends of the base, a motor is provided at the rear end of one vertical plate, a screw is provided at the output end of the motor, a fixed rod is provided between the two vertical plates on the other side, a movable plate is provided between the fixed rod and the screw, a cleaning brush is provided on one side of the lower end of the movable plate, and a scraper is provided on one side of the cleaning brush.

[0010] Preferably, a bearing rotating seat is arranged between the screw rod and the vertical plate, and threaded holes and sliding holes corresponding to the screw rod and the fixed rod are respectively arranged on both sides of the movable plate.

[0011] Preferably, the two ends of the movable plate are staggered from the bracket, the lower end of the scraper is in close contact with the upper end of the base, and the cleaning brush is connected to the movable plate by snapping.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. The utility model provides a buffer assembly. When the pressurized cylinder pushes the fitting base plate to move downward to squeeze and fit the diaphragm, when the lower end of the fitting base plate contacts the diaphragm, the pressure sensor at the upper end of the force-applying shaft pushes the slide plate to slide upward in the fixed cylinder through the slide column, and the spring is compressed. At the same time, the protrusions at both ends of the slide plate slide in the slide groove of the fixed cylinder. The elasticity of the spring is used to make the fitting base plate press against the diaphragm, so that the slide column squeezes the pressure sensor, and the pressure value is obtained through the pressure sensor. The buffer assembly can play a buffering role in the pressing, thereby preventing the diaphragm and the pressure sensor from being damaged by excessive pressure.

[0014] 2. The utility model provides a cleaning brush. When the diaphragm needs to be placed on the base for extrusion and bonding, the motor is turned on to drive the screw to rotate. The rotation of the screw drives the moving plate to move. At the same time, the moving plate slides on the fixed rod. The movement of the moving plate drives the cleaning brush and the scraper to clean the impurities on the base off the base, thereby achieving the effect of automatically cleaning the upper end of the base. By providing the cleaning brush and the scraper, the upper end of the base can be cleaned to prevent impurities on the base from affecting the placement of the diaphragm. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional diagram of the utility model;

[0016] Figure 2 This is a rear perspective view of the utility model;

[0017] Figure 3 This is a cutaway perspective view of the fixing tube of the utility model;

[0018] In the figure: 1. base; 2. fitting bottom plate; 3. bracket; 4. electric proportional valve; 5. buffer assembly; 51. fixed cylinder; 52. sliding column; 53. sliding plate; 54. spring; 55. bump; 56. slide groove; 6. pressurized cylinder; 7. connecting rod; 8. pressure sensor; 9. force shaft; 10. moving plate; 11. cleaning brush; 12. vertical plate; 13. motor; 14. screw rod; 15. fixed rod; 16. scraper. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] Example 1

[0021] See also Figure 1-3 The utility model provides the following technical solutions: a multi-layer diaphragm bonding pressure control device, including a base 1, a bracket 3 is arranged on the upper end of the base 1, an electric proportional valve 4 is arranged at one end of the bracket 3, a pressurizing cylinder 6 is arranged on the upper end of the bracket 3, a connecting rod 7 is arranged at the output end of the pressurizing cylinder 6, a pressure sensor 8 is arranged on the lower side of the connecting rod 7, a force shaft 9 is arranged at the lower end of the pressure sensor 8, a bonding bottom plate 2 is arranged at the lower end of the force shaft 9, and the pressure sensor 8 is connected to the connecting rod 7 through a buffer assembly 5.

[0022] Specifically, the buffer assembly 5 includes a fixed cylinder 51, a sliding column 52, a slide plate 53, a spring 54, a protrusion 55 and a slide groove 56, wherein a fixed cylinder 51 is provided at the lower end of the connecting rod 7, a slide plate 53 is provided inside the fixed cylinder 51, a spring 54 is provided at the upper end of the slide plate 53, a sliding column 52 is provided between the slide plate 53 and the pressure sensor 8, protrusions 55 are provided at both ends of the slide plate 53, and a slide groove 56 corresponding to the protrusion 55 is provided inside the fixed cylinder 51.

[0023] By adopting the above technical solution, when the pressurized cylinder 6 pushes the bonding base plate 2 to move downward to squeeze and bond the diaphragm, when the lower end of the bonding base plate 2 contacts the diaphragm, the pressure sensor 8 at the upper end of the force shaft 9 pushes the slide plate 53 to slide upward in the fixed cylinder 51 through the slide column 52, and the spring 54 is compressed. At the same time, the protrusions 55 at both ends of the slide plate 53 slide in the slide groove 56 of the fixed cylinder 51. The elasticity of the spring 54 is used to make the bonding base plate 2 press against the diaphragm, so that the slide column 52 squeezes the pressure sensor 8, and the pressure value is obtained by the pressure sensor 8. By setting the buffer component 5, a buffering effect can be played on the pressing, thereby avoiding damage to the diaphragm and the pressure sensor 8 caused by excessive pressure.

[0024] Specifically, a sliding hole corresponding to the sliding column 52 is provided at the lower end of the fixing tube 51 , the side of the protrusion 55 is in close contact with the inner wall of the sliding groove 56 , and the protrusion 55 and the sliding plate 53 are welded by spot welding.

[0025] By adopting the above technical solution, the slide column 52 can slide at the lower end of the fixed tube 51, and the protrusion 55 can slide more stably in the slide groove 56. The spot welding makes the protrusion 55 and the slide plate 53 more secure.

[0026] When the present embodiment is used, when the multi-layer diaphragm laminating pressure control device is used, the device is installed in a suitable position, the diaphragm coated with glue is placed on the base 1, and the pressurizing cylinder 6 is turned on. The pressurizing cylinder 6 pushes the laminating bottom plate 2 downward to squeeze and laminate the diaphragm through the connecting rod 7 and the force shaft 9. At the same time, the pressure value can be obtained through the pressure sensor 8. The downward pressure of the pressurizing cylinder 6 is controlled according to the demand. By setting the buffer component 5, the pressurizing cylinder 6 pushes the laminating bottom plate 2 downward to squeeze and laminate the diaphragm. When the lower end of the laminating bottom plate 2 is connected When touching the diaphragm, the pressure sensor 8 at the upper end of the force-applying shaft 9 pushes the slide plate 53 to slide upward in the fixed tube 51 through the slide column 52, and the spring 54 is compressed. At the same time, the protrusions 55 at both ends of the slide plate 53 slide in the slide groove 56 of the fixed tube 51. The elasticity of the spring 54 is used to make the fitting base plate 2 press against the diaphragm, so that the slide column 52 squeezes the pressure sensor 8, and the pressure value is obtained through the pressure sensor 8. By setting the buffer component 5, a buffering effect can be played on the pressing, so as to avoid damage to the diaphragm and the pressure sensor 8 caused by excessive pressure.

[0027] Example 2

[0028] The difference between this embodiment and embodiment 1 is that: two vertical plates 12 are provided at both ends of the base 1, a motor 13 is provided at the rear end of the vertical plate 12 on one side, a screw rod 14 is provided at the output end of the motor 13, a fixed rod 15 is provided between the two vertical plates 12 on the other side, a movable plate 10 is provided between the fixed rod 15 and the screw rod 14, a cleaning brush 11 is provided on one side of the lower end of the movable plate 10, and a scraper 16 is provided on one side of the cleaning brush 11.

[0029] By adopting the above technical solution, when the diaphragm needs to be placed on the base 1 for extrusion and bonding, the motor 13 is turned on to drive the screw rod 14 to rotate, and the rotation of the screw rod 14 drives the movable plate 10 to move, and at the same time the movable plate 10 slides on the fixed rod 15, and the movement of the movable plate 10 drives the cleaning brush 11 and the scraper 16 to clean the impurities on the base 1 from the base 1, thereby achieving the effect of automatically cleaning the upper end of the base 1. By setting the cleaning brush 11 and the scraper 16, the upper end of the base 1 can be cleaned to prevent impurities on the base 1 from affecting the placement of the diaphragm.

[0030] Specifically, a bearing rotating seat is arranged between the screw rod 14 and the vertical plate 12 , and threaded holes and sliding holes corresponding to the screw rod 14 and the fixed rod 15 are arranged on both sides of the movable plate 10 .

[0031] By adopting the above technical solution, the screw rod 14 can rotate on the vertical plate 12 , and the rotation of the screw rod 14 can drive the movable plate 10 to slide on the fixed rod 15 .

[0032] Specifically, the two ends of the movable plate 10 are staggered from the bracket 3 , the lower end of the scraper 16 is in close contact with the upper end of the base 1 , and the cleaning brush 11 is connected to the movable plate 10 by snapping.

[0033] By adopting the above technical solution, the movable plate 10 will not hit the bracket 3, the lower end of the scraper 16 and the upper end of the base 1 are more closely fitted, and the snap connection facilitates the disassembly, cleaning or replacement of the cleaning brush 11.

[0034] When this embodiment is used, by setting a cleaning brush 11, when the diaphragm needs to be placed on the base 1 for extrusion and bonding, the motor 13 is turned on to drive the screw rod 14 to rotate, and the rotation of the screw rod 14 drives the movable plate 10 to move, and at the same time the movable plate 10 slides on the fixed rod 15, and the movement of the movable plate 10 drives the cleaning brush 11 and the scraper 16 to clean the impurities on the base 1 from the base 1, thereby achieving the effect of automatically cleaning the upper end of the base 1. By setting the cleaning brush 11 and the scraper 16, the upper end of the base 1 can be cleaned to prevent impurities on the base 1 from affecting the placement of the diaphragm.

[0035] The motor 13 in the present invention is an existing disclosed technology, and the selected model is 5IK120GN-CF.

[0036] The structure and working principle of the base 1, bonding base plate 2, bracket 3, electric proportional valve 4, pressurized cylinder 6, connecting rod 7, pressure sensor 8 and force shaft 9 in the utility model have been disclosed in a bonding pressure control mechanism disclosed in Chinese patent application No. 2019220733696. Its working principle is to place the glue-coated diaphragm on the base 1, turn on the pressurized cylinder 6, and the pressurized cylinder 6 pushes the bonding base plate 2 downward through the connecting rod 7 and the force shaft 9 to squeeze and bond the diaphragm. At the same time, the pressure value can be obtained through the pressure sensor 8, and the downward pressure of the pressurized cylinder 6 is controlled according to demand.

[0037] Working principle and use process of the utility model: When the multi-layer diaphragm laminating pressure control device is used, the device is installed in a suitable position, the diaphragm coated with glue is placed on the base 1, and the pressurizing cylinder 6 is turned on. The pressurizing cylinder 6 pushes the laminating base plate 2 downward to squeeze and laminate the diaphragm through the connecting rod 7 and the force shaft 9. At the same time, the pressure value can be obtained through the pressure sensor 8. The downward pressure of the pressurizing cylinder 6 is controlled according to demand. By setting the buffer component 5, the pressurizing cylinder 6 pushes the laminating base plate 2 downward to squeeze and laminate the diaphragm. When the lower end of the laminating base plate 2 contacts the diaphragm, the pressure sensor 8 at the upper end of the force shaft 9 pushes the slide plate 53 to slide upward in the fixed cylinder 51 through the slide column 52, and the spring 54 is compressed. At the same time, the protrusions 55 at both ends of the slide plate 53 slide in the slide groove 56 of the fixed cylinder 51. The elasticity of the spring 54 makes the fitting bottom plate 2 press against the diaphragm, so that the sliding column 52 squeezes the pressure sensor 8, and the pressure value is obtained through the pressure sensor 8. By setting the buffer component 5, a buffering effect can be played on the pressing to prevent the diaphragm and the pressure sensor 8 from being damaged by excessive pressure. By setting the cleaning brush 11, when the diaphragm needs to be placed on the base 1 for extrusion and fitting, the motor 13 is turned on to drive the screw rod 14 to rotate, and the rotation of the screw rod 14 drives the movable plate 10 to move. At the same time, the movable plate 10 slides on the fixed rod 15. The movement of the movable plate 10 drives the cleaning brush 11 and the scraper 16 to clean the impurities on the base 1 from the base 1, so as to achieve the effect of automatically cleaning the upper end of the base 1. By setting the cleaning brush 11 and the scraper 16, the upper end of the base 1 can be cleaned to prevent impurities on the base 1 from affecting the placement of the diaphragm.

[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A multi-layer diaphragm laminating pressure control device, comprising a base, characterized in that: The upper end of the base is provided with a bracket, one end of the bracket is provided with an electric proportional valve, the upper end of the bracket is provided with a pressurized cylinder, the output end of the pressurized cylinder is provided with a connecting rod, the lower side of the connecting rod is provided with a pressure sensor, the lower end of the pressure sensor is provided with a force shaft, the lower end of the force shaft is provided with a fitting bottom plate, and the pressure sensor and the connecting rod are connected through a buffer assembly; The buffer assembly includes a fixed cylinder, a sliding column, a sliding plate, a spring, a bump and a sliding groove. Among them, a fixed cylinder is arranged at the lower end of the connecting rod, a slide plate is arranged inside the fixed cylinder, a spring is arranged at the upper end of the slide plate, a sliding column is arranged between the slide plate and the pressure sensor, protrusions are arranged at both ends of the slide plate, and a sliding groove corresponding to the protrusion is arranged inside the fixed cylinder.

2. A multi-layer membrane laminating pressure control device according to claim 1, characterized in that: The lower end of the fixed cylinder is provided with a sliding hole corresponding to the sliding column, the side edge of the protrusion is in close contact with the inner wall of the sliding groove, and the protrusion is welded to the sliding plate by spot welding.

3. A multi-layer membrane laminating pressure control device according to claim 1, characterized in that: Two vertical plates are arranged at both ends of the base, a motor is arranged at the rear end of one vertical plate, a screw rod is arranged at the output end of the motor, a fixed rod is arranged between the two vertical plates on the other side, a movable plate is arranged between the fixed rod and the screw rod, a cleaning brush is arranged on one side of the lower end of the movable plate, and a scraper is arranged on one side of the cleaning brush.

4. A multi-layer membrane laminating pressure control device according to claim 3, characterized in that: A bearing rotating seat is arranged between the screw rod and the vertical plate, and threaded holes and sliding holes corresponding to the screw rod and the fixed rod are arranged on both sides of the movable plate.

5. The multi-layer film laminating pressure control device according to claim 3, characterized in that: The two ends of the movable plate are staggered with the bracket, the lower end of the scraper is in close contact with the upper end of the base, and the cleaning brush is connected to the movable plate by snapping.