Copper pipe film synchronous winding tool
By designing a synchronous winding tool for copper tube membranes, synchronous winding is achieved using stepper motors, rotors, torque motors and infrared sensors, and rapid discharge of materials is achieved through electric telescopic rods and fixing frames, the problems of inefficiency and inconvenient discharge in the prior art are solved, and packaging efficiency and working efficiency are improved.
Patent Information
- Application Number
- CN202420851848.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-04-23
AI Technical Summary
The existing copper pipe packaging machines do not have the synchronous winding function, which leads to poor efficiency and inconvenient material discharge.
A copper tube membrane synchronous winding tooling is designed, including a base, a synchronous winding assembly and a fast discharge assembly. The synchronous winding assembly realizes synchronous winding of copper wire and film through the coordination of stepper motor, rotary drum, torque motor and infrared sensor. The fast discharge assembly realizes the rapid discharge of copper wire through the design of electric telescopic rods and fixing frames.
The synchronous winding of the copper tube film is realized, the packaging efficiency is improved, and the operation time is reduced and the working efficiency is improved through the rapid discharge function.
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Figure CN222876343U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of copper tube films, and in particular relates to a copper tube film synchronous winding tool. Background Art
[0002] Copper tubes generally require copper tube film for protection when leaving the factory. After searching, the application number is "CN202120988421.5", which discloses "a copper tube packaging machine", which records ", which can stretch the inner side of the disc-shaped copper tube outward to keep the shape of the copper tube from becoming loose, and through the hollow round rod and the movable sleeve set on the storage table, in conjunction with the bubble film wrapped on the surface of the movable sleeve, it is convenient for the staff to directly stick the bubble film on the surface of the copper tube, and through the motor set in the chassis, in conjunction with the setting that the output end of the motor is fixed to the connecting column at the bottom of the packaging table through the connector, the motor can drive the packaging table to rotate one circle after starting, and then automatically wrap the bubble film on the movable sleeve around the surface of the copper tube. The whole process only requires one staff member to operate, which reduces the labor burden. The operation is very convenient, which solves the time-consuming and laborious problems of the traditional packaging process. The bubble film wrapped around the surface of the movable sleeve is used to facilitate the staff to directly stick the bubble film on the surface of the copper tube. The motor is set in the chassis, and the output end of the motor is fixed to the connecting column at the bottom of the packaging table through the connector. After the motor is started, it can drive the packaging table to rotate one circle, and then automatically wrap the bubble film on the movable sleeve around the surface of the copper tube. The whole process only requires one staff member to operate, which reduces the labor burden. It is very convenient to operate and solves the time-consuming and laborious problems of the traditional packaging process. However, there are still the following problems in actual use:
[0003] In actual use, it does not have the function of synchronous winding, resulting in poor efficiency and inconvenient material discharge during use.
[0004] Based on this, it is extremely practical to provide a tool that can achieve synchronous winding and convenient material discharge. Utility Model Content
[0005] The utility model aims to provide a copper tube film synchronous winding tool, aiming to solve the above technical problems.
[0006] The embodiment of the utility model provides a copper tube film synchronous winding tool, which comprises a base, a synchronous winding component and a rapid discharge component.
[0007] Wherein, a connecting plate is provided on the top of the base;
[0008] The synchronous winding assembly includes a stepper motor arranged at the bottom of the inner wall of the base, the output shaft of the stepper motor penetrates the inner wall top of the base and the connecting plate is provided with a rotating drum, a slot is provided at the top of the rotating drum, a plug rod is inserted and connected inside the slot, a protective cover is provided at the top of the plug rod, the bottom of the rotating drum is rotatably connected with the connecting plate, a binder is provided at one end of the rotating drum, a copper wire conveyor is provided at one end of the protective cover, a protection box is provided at the top corner of the connecting plate, a connecting groove is provided on one side of the protection box, a torque motor is provided on one side of the protection box, the output shaft of the torque motor penetrates the inner wall side of the protection box and a rotating rod is provided, one side of the rotating rod is rotatably connected with one side of the inner wall of the protection box, a reel is provided on the outer wall of the rotating rod, a guide rope is wound inside the reel, a mover is provided at the bottom of the guide rope, a supporter is provided on one side of the mover, the outer wall of the mover is slidably connected with the inside of the protection box, the outer wall of the supporter is slidably connected with the connecting groove, a film placement rod is provided on the top of the supporter, and two infrared sensors are provided at one end of the protection box;
[0009] The quick discharging assembly includes two fixed bars arranged on the top of the connecting plate, electric telescopic rods are arranged inside the two fixed bars, fixed frames are arranged on the top of the two electric telescopic rods, fixed rings are arranged in the middle of the two fixed frames, the middle of the fixed rings is rotatably connected to the protective cover, several connecting frames are arranged at the bottom of the two fixed frames, and moving rings are arranged in the middle of the several connecting frames, an anti-blocking groove is opened at one end of the moving ring, and the inside of the moving ring is movably connected to the rotating drum.
[0010] In one embodiment of the utility model, the copper wire cutting assembly includes a support frame arranged at the top edge of the connecting plate, an electric cylinder is arranged on the top of the support frame, a telescopic rod is arranged inside the electric cylinder, a cutting head is arranged at the bottom of the telescopic rod passing through the support frame, a weighing platform is arranged correspondingly at the bottom of the cutting head, and the bottom of the weighing platform is fixedly connected to the connecting plate.
[0011] In an implementation manner of the utility model, two fixing plates are arranged on the top of the weighing platform, and guide holes are opened inside the two fixing plates.
[0012] In an implementation manner of the utility model, a support plate is arranged at the top corner of the connecting plate, and a copper wire placement rod is arranged on one side of the support plate.
[0013] In one implementation of the utility model, a protective cover is threadedly connected to one side of the copper wire placement rod.
[0014] In one implementation of the utility model, the base is cast from titanium alloy, and a PLC controller is provided on one side of the base.
[0015] In one implementation of the utility model, the stepper motor, torque motor, infrared sensor, electric telescopic rod and electric cylinder are all electrically connected to a PLC controller, and the PLC controller is electrically connected to an external power supply.
[0016] Compared with the prior art, the beneficial effects of the utility model are:
[0017] 1) The user turns on the stepper motor and infrared sensor through the PLC controller. The stepper motor will drive the drum to rotate. The rotation of the drum will wind up the copper wire and the film. The infrared sensor detects the rotation of the drum and feeds back the information to the PLC controller. The PLC controller turns on the torque motor. The rotation of the torque motor will drive the rotating rod to rotate and then the winder to rotate. Then, according to the rotation speed of the drum, the mover is slowly lifted up, and then the film placement rod moves up with the film, thereby achieving the purpose of synchronous winding;
[0018] 2) Through the electric telescopic rod, it is convenient for the user to fully wind the drum. The user opens the electric telescopic rod through PLC control, and the electric telescopic rod moves upward, which in turn drives the fixed frame to move upward, and the fixed frame drives the fixed ring to move upward. The connecting frame will drive the moving ring to move upward, and the moving ring will push the copper wire wound on the drum upward, and then discharge it from the top of the drum, thereby achieving the purpose of rapid material discharge. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0020] Figure 1 It is a schematic diagram of the structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the structure of one side of the utility model;
[0022] Figure 3 This is a schematic diagram of the internal structure of the base of the utility model;
[0023] Figure 4 This is a schematic diagram of the structure of one end of the utility model.
[0024] In the figure: 100, base; 110, connecting plate; 200, synchronous winding assembly; 210, stepping motor; 220, rotating drum; 230, binder; 240, copper wire conveyor; 250, protection box; 260, torque motor; 270, rotating rod; 280, winder; 290, guide rope; 2910, mover; 2920, support; 2930, film placement rod; 2940, infrared sensor; 3 00, fast discharging assembly; 310, fixing bar; 320, electric telescopic rod; 330, fixing frame; 340, fixing ring; 350, connecting frame; 360, moving ring; 400, copper wire cutting assembly; 410, supporting frame; 420, electric cylinder; 430, telescopic rod; 440, cutting head; 450, weighing platform; 500, fixing plate; 600, supporting plate; 700, copper wire placing rod; 800, protective cover. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] Example
[0027] See also Figure 1-Figure 4 The copper tube film synchronous winding tooling includes a base 100, a synchronous winding component 200 and a rapid discharge component 300.
[0028] For details, please refer to Figure 1 A connecting plate 110 is disposed on the top of the base 100 .
[0029] See also Figure 4The synchronous winding assembly 200 includes a stepper motor 210 arranged at the bottom of the inner wall of the base 100. The output shaft of the stepper motor 210 passes through the top of the inner wall of the base 100 and the connecting plate 110, and a rotating drum 220 is arranged. A slot is provided on the top of the rotating drum 220, and a plug rod is inserted and connected inside the slot. A protective cover is provided on the top of the plug rod. The bottom of the rotating drum 220 is rotatably connected to the connecting plate 110, a binder 230 is provided at one end of the rotating drum 220, a copper wire conveyor 240 is provided at one end of the protective cover, and a protective box 250 is provided at the top corner of the connecting plate 110. A connecting groove is provided on one side of the protective box 250, and a torque motor 260 is provided on one side of the protective box 250. The output shaft of the motor 260 passes through the inner wall of the protection box 250, and a rotating rod 270 is provided on one side. One side of the rotating rod 270 is rotatably connected to one side of the inner wall of the protection box 250, and a winder 280 is provided on the outer wall of the rotating rod 270. A guide rope 290 is wound around the inside of the winder 280, and a mover 2910 is provided at the bottom of the guide rope 290. A supporter 2920 is provided on one side of the mover 2910. The outer wall of the mover 2910 is slidably connected to the inside of the protection box 250, and the outer wall of the supporter 2920 is slidably connected to the connecting groove. A film placement rod 2930 is provided on the top of the supporter 2920, and two infrared sensors 2940 are provided at one end of the protection box 250.
[0030] In a specific embodiment, a stepper motor 210 is provided to facilitate the user to place the copper wire on the copper wire placement rod 700, pass it through the guide hole on the fixing plate 500, and then pass it through the copper wire conveyor 240, wrap the copper wire around the rotating drum 220 and fix it, and place the film on the film placement rod 2930, and wrap the end of the film on the binder 230. At this time, the user turns on the stepper motor 210 and the infrared sensor 2940 through the PLC controller, and the stepper motor 210 will drive the rotating drum 220 to rotate. The drum 220 rotates, and the rotation of the drum 220 will cause the copper wire and the film to be wound up. The infrared sensor 2940 detects the rotation of the drum 220 and feeds back the information to the PLC controller. The PLC controller turns on the torque motor 260. The rotation of the torque motor 260 will drive the rotating rod 270 to rotate and then the winder 280 to rotate, and then cooperate with the rotation speed of the drum 220, and then slowly lift the mover 2910 upwards, and then make the film placement rod 2930 move upwards with the film, so as to achieve the purpose of synchronous winding.
[0031] See also Figure 4The quick discharge assembly 300 includes two fixed bars 310 arranged on the top of the connecting plate 110, and electric telescopic rods 320 are arranged inside the two fixed bars 310. Fixed frames 330 are arranged on the top of the two electric telescopic rods 320, and a fixed ring 340 is arranged in the middle of the two fixed frames 330. The middle of the fixed ring 340 is rotatably connected to the protective cover, and a plurality of connecting frames 350 are arranged at the bottom of the two fixed frames 330. A movable ring 360 is arranged in the middle of the plurality of connecting frames 350, and an anti-blocking groove is opened at one end of the movable ring 360. The inside of the movable ring 360 is movably connected to the rotating drum 220.
[0032] In a specific embodiment, the electric telescopic rod 320 is provided, so that after the user fully winds the rotating drum 220, the user opens the electric telescopic rod 320 through PLC control, and the electric telescopic rod 320 moves upward, thereby driving the fixed frame 330 to move upward, and the fixed frame 330 drives the fixed ring 340 to move upward, and the connecting frame 350 drives the moving ring 360 to move upward, and the moving ring 360 pushes up the copper wire wound on the rotating drum 220, and then discharges it from the top of the rotating drum 220, thereby achieving the purpose of rapid material discharge.
[0033] See also Figure 2 The copper wire cutting assembly 400 includes a support frame 410 arranged at the top edge of the connecting plate 110, an electric cylinder 420 is arranged on the top of the support frame 410, a telescopic rod 430 is arranged inside the electric cylinder 420, a cutting head 440 is arranged at the bottom of the telescopic rod 430 passing through the support frame 410, a weighing platform 450 is correspondingly arranged at the bottom of the cutting head 440, and the bottom of the weighing platform 450 is fixedly connected to the connecting plate 110.
[0034] In a specific embodiment, an electric cylinder 420 is provided to facilitate the user to open the electric cylinder 420 through the PLC controller when discharging the material. The electric cylinder 420 drives the telescopic rod 430 to move downward, and then the cutting head 440 moves downward, and then presses the copper wire to make it approach the weighing platform 450. At this time, continuous downward pressure will cut off the copper wire, and then achieve separation to facilitate discharging. The user in front cuts the film for discharging.
[0035] See also Figure 2 Two fixing plates 500 are arranged on the top of the weighing platform 450 , and guide holes are opened inside the two fixing plates 500 .
[0036] In a specific embodiment, the guide hole is provided to facilitate the user to pass the copper wire through the guide hole during use, so that the cutting head 440 can stably cut the copper wire, avoiding the problem of being unable to cut during use.
[0037] See also Figure 2A support plate 600 is provided at the top corner of the connecting plate 110 , and a copper wire placement rod 700 is provided on one side of the support plate 600 .
[0038] In a specific embodiment, the support plate 600 is provided to facilitate the support and fixation of the copper wire placement rod 700, so that it can be more stable during use, avoiding shaking during use and improving stability.
[0039] See also Figure 2 A protective cover 800 is threadedly connected to one side of the copper wire placement rod 700.
[0040] In a specific embodiment, the protective cover 800 is provided to effectively prevent the copper wire from falling off the copper wire placement rod 700, further increasing its stability and effectively improving work efficiency.
[0041] See also Figure 1 The base 100 is made of titanium alloy, and a PLC controller is disposed on one side of the base 100 .
[0042] In a specific embodiment, by providing a titanium alloy, when using the base 100, the strong and durable characteristics of the titanium alloy can be utilized, so that the base 100 can be more stable during use, thereby improving stability.
[0043] See also Figure 1-4 The stepper motor 210, the torque motor 260, the infrared sensor 2940, the electric telescopic rod 320 and the electric cylinder 420 are all electrically connected to the PLC controller, and the PLC controller is electrically connected to the external power supply.
[0044] In a specific embodiment, a PLC controller is provided to facilitate power-on control of electrical equipment, so that the electrical equipment can be powered on when it needs electricity, avoiding the situation where it cannot be powered on when it needs electricity.
[0045] When in use, the user first places the copper wire on the copper wire placement rod 700, passes it through the guide hole on the fixing plate 500, and then passes it through the copper wire conveyor 240, wraps the copper wire around the rotating drum 220 and fixes it, and places the film on the film placement rod 2930, and winds the end of the film on the binder 230. Then the user turns on the stepper motor 210 and the infrared sensor 2940 through the PLC controller. The stepper motor 210 will drive the rotating drum 220 to rotate. The rotation of the rotating drum 220 will cause the copper wire and the film to be wound up, and the infrared sensor 2940 will detect the rotation of the rotating drum 220 and feed back the information to the PLC controller. The PLC controller turns on the torque motor 260. The rotation of the torque motor 260 will drive the rotating rod 270 to rotate and then rotate the winder 280, and then cooperate with the rotation speed of the rotating drum 220, and then slowly lift the mover 2910 upward, so that the film placement rod 2930 with the film The film moves upward, thereby achieving the purpose of synchronous winding, and then the electric cylinder 420 is opened through the PLC controller, and the electric cylinder 420 drives the telescopic rod 430 to move downward, and then the cutting head 440 moves downward, and then presses the copper wire to make it close to the weighing platform 450. At this time, continuous downward pressure will cut the copper wire, and then achieve separation for discharge, and the user in front cuts the film for discharge, and finally, through the provided electric telescopic rod 320, it is convenient for the user to wrap the rotating drum 220. After that, the user opens the electric telescopic rod 320 through PLC control, and the electric telescopic rod 320 moves upward, and then drives the fixed frame 330 to move upward, and the fixed frame 330 drives the fixed ring 340 to move upward, and the connecting frame 350 will drive the moving ring 360 to move upward, and the moving ring 360 pushes up the copper wire wound on the rotating drum 220, and then discharges it from the top of the rotating drum 220, thereby achieving the purpose of rapid discharge.
[0046] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. Copper tube film synchronous winding tooling, characterized in that: include: A base (100), wherein a connecting plate (110) is provided on the top of the base (100); A synchronous winding assembly (200), the synchronous winding assembly (200) comprising a stepper motor (210) arranged at the bottom of the inner wall of a base (100), the output shaft of the stepper motor (210) passing through the top of the inner wall of the base (100) and the connecting plate (110) being provided with a rotating drum (220), the top of the rotating drum (220) being provided with a slot, the interior of the slot being inserted and connected with an insertion rod, the top of the insertion rod being provided with a protective cover, the bottom of the rotating drum (220) being rotatably connected to the connecting plate (110), one end of the rotating drum (220) being provided with a binding device (230), one end of the protective cover being provided with a copper wire conveyor (240), a protective box (250) being provided at the top corner of the connecting plate (110), one side of the protective box (250) being provided with a connecting groove, one side of the protective box (250) being provided with a torque motor (26 0), the output shaft of the torque motor (260) passes through the inner wall of the protection box (250), and a rotating rod (270) is provided on one side; one side of the rotating rod (270) is rotatably connected to one side of the inner wall of the protection box (250); a reel (280) is provided on the outer wall of the rotating rod (270); a guide rope (290) is wound around the inside of the reel (280); a mover (2910) is provided at the bottom of the guide rope (290); a support (2920) is provided on one side of the mover (2910); the outer wall of the mover (2910 is slidably connected to the inside of the protection box (250); the outer wall of the support (2920) is slidably connected to the connection groove; a film placement rod (2930) is provided on the top of the support (2920); and two infrared sensors (2940) are provided at one end of the protection box (250); A quick discharging assembly (300), the quick discharging assembly (300) comprising two fixing bars (310) arranged on the top of the connecting plate (110), the inside of the two fixing bars (310) being provided with an electric telescopic rod (320), the top of the two electric telescopic rods (320) being provided with a fixing frame (330), the middle of the two fixing frames (330) being provided with a fixing ring (340), the middle of the fixing ring (340) being rotatably connected to a protective cover, the bottom of the two fixing frames (330) being provided with a plurality of connecting frames (350), the middle of the plurality of connecting frames (350) being provided with a moving ring (360), one end of the moving ring (360) being provided with an anti-blocking groove, the inside of the moving ring (360) being movably connected to a rotating drum (220).
2. The copper tube film synchronous winding tool according to claim 1 is characterized in that: The invention also comprises a copper wire cutting assembly (400), wherein the copper wire cutting assembly (400) comprises a support frame (410) arranged at the top edge of the connecting plate (110), an electric cylinder (420) being arranged at the top of the support frame (410), a telescopic rod (430) being arranged inside the electric cylinder (420), a cutting head (440) being arranged at the bottom of the telescopic rod (430) penetrating the support frame (410), a weighing platform (450) being arranged at the bottom of the cutting head (440), and the bottom of the weighing platform (450) being fixedly connected to the connecting plate (110).
3. The copper tube film synchronous winding tool according to claim 2 is characterized in that: Two fixing plates (500) are arranged on the top of the weighing platform (450), and guide holes are provided inside the two fixing plates (500).
4. The copper tube film synchronous winding tool according to claim 2, characterized in that: A support plate (600) is provided at a top corner of the connection plate (110), and a copper wire placement rod (700) is provided on one side of the support plate (600).
5. The copper tube film synchronous winding tool according to claim 4 is characterized in that: A protective cover (800) is threadedly connected to one side of the copper wire placement rod (700).
6. The copper tube film synchronous winding tool according to claim 1, characterized in that: The base (100) is cast from a titanium alloy, and a PLC controller is provided on one side of the base (100).
7. The copper tube film synchronous winding tool according to claim 6, characterized in that: The stepper motor (210), the torque motor (260), the infrared sensor (2940), the electric telescopic rod (320) and the electric cylinder (420) are all electrically connected to a PLC controller, and the PLC controller is electrically connected to an external power supply.
Citation Information
Patent Citations
Copper pipe packaging machine
CN214824374U