Bearing discharging device
By designing an automated bearing discharge device, the problem of cumbersome manual operation in the traditional discharge process is solved, and the efficiency and automation of bearing discharge is achieved, which is suitable for modern industrial production needs.
Patent Information
- Application Number
- CN202421783281.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-07-25
AI Technical Summary
The traditional bearing discharge process requires a lot of manual adjustment and operation, resulting in high labor intensity and low production efficiency, which cannot meet the needs of modern industrial production.
A bearing discharge device is designed, including a frame, bearing conveying track, discharge track, silo, discharge mechanism, push mechanism and discharge mechanism to realize the automation and smooth discharge of bearings.
Through automated operations, the efficiency of bearing discharge is improved, manual intervention is reduced, suitable for large-scale production environments, and operation and maintenance are simplified.
Smart Images

Figure CN222876923U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a bearing discharging device, belonging to the technical field of motor production. Background Art
[0002] At present, in modern machinery manufacturing and industrial production, bearings, as an important basic mechanical component, are widely used in various mechanical equipment. During the production and assembly of bearings, a large amount of unloading and transportation operations are usually required.
[0003] Traditional bearing discharging often requires a lot of manual adjustments and operations, which increases labor intensity, reduces production efficiency, and cannot meet the needs of modern industrial production.
[0004] After searching the prior art, it was found that a Chinese patent with the publication number CN208182149U disclosed a discharging mechanism of a bearing processing device. The patent realized the discharging of bearings, but it was found during use that the number of dischargings could not be limited, which was inconvenient to use. Summary of the invention
[0005] The technical problem to be solved by the utility model is to overcome the defects of the prior art and provide a bearing discharging device which can realize the discharging of bearings and control the discharging quantity according to needs.
[0006] In order to solve the above technical problems, the technical solution of the utility model is: a bearing discharging device, comprising:
[0007] A frame, wherein a bearing conveying track is disposed in the horizontal direction on the frame, and a bearing discharging track and at least one bearing supply track are connected to the bearing conveying track and disposed in the longitudinal direction, and the frame is provided with a discharging platform at the end of the bearing discharging track;
[0008] At least one bearing silo, the bearing silo is mounted on the frame, the bearing silo is provided with a discharge port, and the discharge port is located on the bearing supply track;
[0009] at least one material discharge and ejection mechanism, the material discharge and ejection mechanism being mounted on the frame, the material discharge and ejection mechanism being adapted to push the bearing located on the bearing supply track to the bearing conveying track;
[0010] A pushing mechanism, wherein the pushing mechanism is mounted on the frame;
[0011] A discharging and pushing mechanism, wherein the discharging and pushing mechanism is installed on the frame, and a discharging pushing block is provided on the discharging and pushing block, and a discharging card slot is provided on the discharging card slot, and the bottom surface of the discharging card slot is on the same plane as the bearing conveying track;
[0012] The pushing mechanism is suitable for pushing the bearing on the bearing conveying track to the discharge slot of the discharge pushing block;
[0013] The discharge and ejection mechanism is suitable for pushing the bearing on the bearing discharge track to the discharge platform of the frame.
[0014] Furthermore, a specific structure of a bearing silo is provided, the bearing silo comprising:
[0015] A barrel mounting seat, the barrel mounting seat is mounted on the frame, and a barrel mounting groove is provided on the barrel mounting seat;
[0016] A bearing barrel, which is a hollow cylindrical structure, is detachably mounted on the mounting barrel groove of the barrel mounting seat, and is suitable for stacking bearings in the bearing barrel;
[0017] One end of the bearing barrel is provided with an opening, and the opening is a feeding port.
[0018] Furthermore, a specific structure of a blanking and ejecting mechanism is provided, and the blanking and ejecting mechanism comprises:
[0019] An ejector slide block, the ejector slide block is slidably mounted on the bearing discharge track;
[0020] An ejection drive device is installed on the frame, and an ejection push rod is provided on the ejection drive device. The ejection push rod is fixedly connected to the ejection slide block, and the ejection drive device is suitable for driving the ejection slide block to move on the bearing discharge track through the ejection push rod.
[0021] Furthermore, the cross section of the bearing discharge track is a T-shaped structure;
[0022] The ejection slide block is a T-shaped block that matches the T-shaped structure of the bearing discharge track.
[0023] Furthermore, in order to facilitate understanding of the condition of the discharge port of the bearing silo, the bearing discharge device also includes a discharge proximity sensor, which is installed on the frame. The discharge proximity sensor is provided with a sensing end, which faces the discharge port of the bearing silo.
[0024] Furthermore, in order to facilitate coordination with the post-discharging process, the bearing discharging device also includes a discharging proximity sensor, which is fixedly mounted on the frame. The discharging proximity sensor is provided with a detection end, which faces the intersection of the bearing conveying track and the bearing discharging track.
[0025] Furthermore, in order to facilitate installation and fixation, the bearing discharging device also includes at least one fixing column, and the fixing column is installed on the frame.
[0026] Furthermore, in order to facilitate removal, at least one through-bearing ejection hole is provided at the bottom of the discharge slot of the discharge push block;
[0027] The frame is provided with an avoidance groove on the discharging platform corresponding to the position of the bearing ejection hole.
[0028] By adopting the above technical solution, the utility model has the following beneficial effects:
[0029] In the utility model, when the bearings in the bearing silo are discharged to the bearing supply track through the discharge port, the discharge ejection mechanism will push the bearings to the bearing conveying track. Subsequently, the pushing mechanism will move the bearings to the discharge slot of the discharge push block, and finally the bearings will be pushed to the discharge platform through the discharge push mechanism. Thus, an automated and efficient discharge process is realized. This series of automated operations improves discharge efficiency.
[0030] In addition, the hollow cylindrical structure and detachable design of the bearing silo facilitate the stacking and replenishment of bearings; the T-shaped bearing supply track and matching ejector slide design ensure the stability and smooth sliding of the ejector slide; the setting of the unloading proximity sensor and the unloading proximity sensor provides real-time monitoring and feedback of the unloading and unloading process. These design features simplify operation and maintenance.
[0031] In summary, the utility model realizes efficient and stable bearing discharging through the above technical scheme, improves discharging efficiency, simplifies operation and maintenance, and has significant application value and promotion prospects. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 It is a three-dimensional structural schematic diagram of the bearing discharging device of the utility model;
[0033] Figure 2 The explosion of the bearing discharging device of the utility model Figure 1 ;
[0034] Figure 3 The explosion of the bearing discharging device of the utility model Figure 2 . DETAILED DESCRIPTION
[0035] In order to make the content of the utility model more clearly understood, the utility model is further described in detail below based on specific embodiments and in conjunction with the accompanying drawings.
[0036] like Figure 1-3 As shown, a bearing discharging device comprises:
[0037] A frame 1, on which a bearing conveying track 11 is horizontally arranged, and a bearing discharging track 12 and two bearing supply tracks 13 connected with the bearing conveying track 11 and arranged longitudinally are arranged, and a discharging platform is arranged at the end of the bearing discharging track 12 of the frame 1;
[0038] Two bearing silos 2, the bearing silos 2 are mounted on the frame 1, and the bearing silos 2 are provided with a discharge port, which is located on the bearing supply track 13;
[0039] Two material discharge and ejection mechanisms 3, the material discharge and ejection mechanisms 3 are mounted on the frame 1, and the material discharge and ejection mechanisms 3 are suitable for pushing the bearings located on the bearing supply track 13 to the bearing conveying track 11;
[0040] A pushing mechanism 4, wherein the pushing mechanism 4 is mounted on the frame 1;
[0041] A discharging and pushing mechanism 5 is installed on the frame 1, and a discharging and pushing block 51 is provided on the discharging and pushing block 51, and a discharging card slot is provided on the discharging card slot, and the bottom surface of the discharging card slot is on the same plane as the bearing conveying track 11;
[0042] The pushing mechanism 4 is suitable for pushing the bearing on the bearing conveying track 11 to the discharging slot of the discharging pushing block 51;
[0043] The discharge and pushing mechanism 5 is suitable for pushing the bearing on the bearing discharge track 12 to the discharge platform of the frame 1 .
[0044] In this embodiment, if Figure 1-3 As shown, when the bearings in the bearing silo 2 are discharged to the bearing supply track 13 through the discharge port, the discharge ejection mechanism 3 pushes the bearings to the bearing conveying track 11. Subsequently, the push mechanism 4 moves the bearings to the discharge slot of the discharge push block 51, and finally the bearings are pushed to the discharge platform through the discharge push mechanism 5. Thus, an automated and efficient discharge process is realized. This continuous automated process greatly improves the efficiency of bearing discharge, reduces manual intervention, and is suitable for application in large-scale production environments.
[0045] In some embodiments, the number of the bearing silo 2 and the corresponding bearing supply track 13 and the material discharge and ejection mechanism 3 is not limited to two and can be set according to specific needs. The pushing mechanism 4 and the material discharge and ejection mechanism 5 can both be realized in the form of a combination of a cylinder and a slider.
[0046] Specifically, Figure 1-2 As shown, the bearing silo 2 may have the following structure, including:
[0047] The barrel mounting seat 21 is mounted on the frame 1, and a barrel mounting groove is provided on the barrel mounting seat 21;
[0048] The bearing barrel 22 is a hollow cylindrical structure. The bearing barrel 22 is detachably mounted on the mounting barrel groove of the barrel mounting seat 21. The bearing barrel 22 is suitable for stacking bearings;
[0049] One end of the bearing barrel 22 is provided with an opening, which is a feeding opening.
[0050] In this embodiment, if Figure 1-2 As shown, the bearing silo 2 adopts a split design. The barrel mounting seat 21 is fixed on the frame 1 to provide stable support. The design of the barrel mounting groove allows the bearing barrel 22 to be easily installed and removed.
[0051] The operator can easily remove the bearing barrel 22 for cleaning or inspection. Secondly, the bearing barrel 22 can be quickly replaced with different specifications to accommodate bearings of different sizes or types, thereby increasing the applicability of the equipment. In addition, when the bearing needs to be replaced or supplemented, the entire bearing barrel 22 can be directly replaced without stopping the machine for reloading, thereby improving production efficiency.
[0052] The opening at one end of the bearing barrel 22 is used as a discharge port, and its position corresponds to the bearing supply track 13, ensuring that the bearing can smoothly fall from the bearing barrel 22 onto the bearing supply track 13. This design realizes the automatic supply of bearings and reduces the need for manual intervention.
[0053] Specifically, Figure 1-2 As shown, the material discharge and ejection mechanism 3 may have the following structure, including:
[0054] An ejector slide block 32 is slidably mounted on the bearing discharge track 12;
[0055] The ejector drive device 34 is installed on the frame 1. The ejector drive device 34 is provided with an ejector push rod, which is fixedly connected to the ejector slide 32. The ejector drive device 34 is suitable for driving the ejector slide 32 to move on the bearing discharge track 12 through the ejector push rod.
[0056] In this embodiment, if Figure 1-2 As shown, the sliding installation of the ejection slide block 32 on the bearing discharge track 12 ensures the smoothness and accuracy of the ejection action.
[0057] The ejection drive device 34 serves as the power source of the entire ejection mechanism. The ejection drive device 34 can use a cylinder, and of course, an electric cylinder or other linear drive methods can also be used. The specific selection can be determined according to the actual application environment and requirements.
[0058] Specifically, Figure 2 As shown, the cross section of the bearing discharge track 12 is a T-shaped structure;
[0059] The ejection slide block 32 is a T-shaped block that matches the T-shaped structure of the bearing discharge track 12 .
[0060] In this embodiment, if Figure 2 As shown, the bearing discharge track 12 adopts a T-shaped cross-section design, which provides a larger contact area and more stable support, ensuring the stability of the bearing during the transmission process. At the same time, the structural strength of the bearing discharge track 12 is also enhanced, so that it can withstand the pressure and wear caused by long-term use and frequent movement.
[0061] Correspondingly, the ejector slider 32 is designed as a T-shaped block that matches the T-shaped structure of the bearing discharge track 12. This ensures the stability of the ejector slider 32 when moving on the bearing discharge track 12, and reduces the possibility of lateral deviation and shaking. Secondly, the interlocking characteristics of the T-shaped structure effectively prevent the ejector slider 32 from detaching from the bearing discharge track 12 during movement, thereby improving overall safety and reliability.
[0062] Specifically, Figure 1 and Figure 3 As shown, the bearing discharging device also includes a material discharge proximity sensor 6, which is installed on the frame 1. The material discharge proximity sensor 6 is provided with a sensing end, and the sensing end faces the discharge port of the bearing silo 2.
[0063] Specifically, Figure 1-2 As shown, the bearing discharging device also includes a discharging proximity sensor 7, which is fixedly mounted on the frame 1. The discharging proximity sensor 7 is provided with a detection end, which faces the intersection of the bearing conveying track 11 and the bearing discharging track 12.
[0064] In this embodiment, if Figure 1-3 As shown, the material discharging proximity sensor 6 can detect the discharging state of the bearing in real time. This design can not only detect material discharging anomalies in time, such as material jamming or silo vacancy, but also be used to control the discharging speed to ensure the continuity and stability of bearing supply.
[0065] The discharge proximity sensor 7 can accurately monitor the transmission status of the bearing. This design helps the system to accurately grasp the position and movement of the bearing, and provide accurate time control for subsequent pushing and discharging actions, thereby improving the coordination and efficiency of the entire discharging process.
[0066] A controller is also provided in the entire production process. The controller may be a PLC, which is respectively connected to the unloading proximity sensor 6, the discharging proximity sensor 7, the unloading ejection mechanism 3, the pushing mechanism 4, and the discharging ejection mechanism 5. The controller controls the unloading ejection mechanism 3 according to the detection signal of the unloading proximity sensor 6, and then controls the work of the next process according to the detection signal of the discharging proximity sensor 7 to take out the bearing located on the discharging table.
[0067] The material feeding proximity sensor 6 and the material discharging proximity sensor 7 are both common proximity sensors, such as capacitive or photoelectric, and their specific structures are not described in detail in this embodiment.
[0068] Specifically, Figure 1 As shown, the bearing discharging device further includes four fixing columns 8 , which are mounted on the frame 1 .
[0069] Of course, in some embodiments, the number of fixing columns 8 is not limited to four and can be set according to specific needs.
[0070] Specifically, Figure 1 and Figure 3 As shown, the bottom of the discharging slot of the discharging push block 51 is provided with three through-holes for bearing ejection and separation;
[0071] The frame 1 is provided with an avoidance groove on the discharging table corresponding to the position of the bearing ejection hole.
[0072] In this embodiment, if Figure 1-2 As shown, the through-bearing ejection hole set at the bottom of the discharge slot effectively solves the problem of the smooth transition of the bearing from the discharge table to the next process. The bearing can be lifted up from the bearing ejection hole and then grabbed and moved to the next process. Subsequent automated operations can be carried out using a robot arm. Correspondingly, the avoidance groove set on the discharge table by the frame 1 ensures that the bearing will not be hindered during movement.
[0073] The specific embodiments described above further illustrate the technical problems, technical solutions and beneficial effects solved by the present invention. It should be understood that the above are only specific embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A bearing discharging device, characterized in that: include: A frame (1), wherein a bearing conveying track (11) is disposed in a transverse direction on the frame (1), and a bearing discharging track (12) and at least one bearing supply track (13) are connected to and disposed in a longitudinal direction with the bearing conveying track (11), and the frame (1) is provided with a discharging platform at the end of the bearing discharging track (12); at least one bearing silo (2), the bearing silo (2) being mounted on the frame (1), the bearing silo (2) being provided with a discharge port, the discharge port being located on the bearing supply track (13); at least one material discharge and ejection mechanism (3), the material discharge and ejection mechanism (3) being mounted on the frame (1), the material discharge and ejection mechanism (3) being adapted to push a bearing located on the bearing supply track (13) to the bearing conveying track (11); A pushing mechanism (4), wherein the pushing mechanism (4) is mounted on the frame (1); A material discharging and pushing mechanism (5), the material discharging and pushing mechanism (5) being mounted on the frame (1), the material discharging and pushing mechanism (5) being provided with a material discharging pushing block (51), the material discharging pushing block (51) being provided with a material discharging slot, the bottom surface of the material discharging slot being on the same plane as the bearing conveying track (11); The pushing mechanism (4) is suitable for pushing the bearing on the bearing conveying track (11) to the discharge slot of the discharge pushing block (51); The discharge and ejection mechanism (5) is suitable for pushing the bearing on the bearing discharge track (12) onto the discharge platform of the frame (1).
2. The bearing discharging device according to claim 1, characterized in that: The bearing silo (2) comprises: A barrel mounting seat (21), the barrel mounting seat (21) being mounted on the frame (1), and the barrel mounting seat (21) being provided with a barrel mounting groove; A bearing barrel (22), the bearing barrel (22) is a hollow cylindrical structure, the bearing barrel (22) is detachably mounted on the mounting barrel groove of the barrel mounting seat (21), and the bearing barrel (22) is suitable for being stacked with bearings; One end of the bearing barrel (22) is provided with an opening, which is a feed opening.
3. The bearing discharging device according to claim 1, characterized in that: The material discharge and ejection mechanism (3) comprises: An ejection slider (32), the ejection slider (32) being slidably mounted on the bearing discharge track (12); An ejection drive device (34), the ejection drive device (34) is mounted on the frame (1), the ejection drive device (34) is provided with an ejection push rod, the ejection push rod is fixedly connected to the ejection slide block (32), and the ejection drive device (34) is suitable for driving the ejection slide block (32) to move on the bearing discharge track (12) through the ejection push rod.
4. The bearing discharging device according to claim 3, characterized in that: The cross section of the bearing discharge track (12) is a T-shaped structure; The ejection slide block (32) is a T-shaped block that matches the T-shaped structure of the bearing discharge track (12).
5. The bearing discharging device according to claim 1, characterized in that: It also includes a material discharge proximity sensor (6), which is installed on the frame (1). The material discharge proximity sensor (6) is provided with a sensing end, and the sensing end faces the discharge port of the bearing silo (2).
6. The bearing discharging device according to claim 1, characterized in that: It also includes a discharge proximity sensor (7), which is fixedly mounted on the frame (1). The discharge proximity sensor (7) is provided with a detection end, and the detection end faces the intersection of the bearing conveying track (11) and the bearing discharge track (12).
7. The bearing discharging device according to claim 1, characterized in that: It also comprises at least one fixing column (8), wherein the fixing column (8) is mounted on the frame (1).
8. The bearing discharging device according to claim 1, characterized in that: The bottom of the discharging slot of the discharging push block (51) is provided with at least one penetrating bearing ejection hole; The frame (1) is provided with an avoidance groove on the discharge platform corresponding to the position of the bearing ejection and disengagement hole.
Citation Information
Patent Citations
Bearing processingequipment's discharge mechanism
CN208182149U