Auxiliary manipulator feeding equipment
By adopting a double-layer double-stage structure with upper and lower layers in the manipulator loading equipment, the problem of manual replacement of material trays caused by the robot shutdown and waiting is solved, and the effect of improving the loading efficiency and production line efficiency is achieved.
Patent Information
- Application Number
- CN202421605836.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-07-08
AI Technical Summary
During the automated processing of robots, it takes a long time to manually replace the material tray, which causes the robot to shut down and wait, reducing the production line rate.
A auxiliary robot loading equipment is designed, adopting a double-layer double-platform structure of upper and lower layers. Workers can place or replace material trays on another storage platform when loading the robot to ensure that the robot does not need to wait.
Through the dual-stage structure, the loading efficiency is significantly improved, the waiting time of the robot is reduced, the overall efficiency of the production line is improved, and manual operation time is saved.
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Figure CN222877032U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of mechanical parts fixtures, and more specifically, to an auxiliary manipulator loading device. Background Art
[0002] During the automated processing of bathroom equipment parts, production lines often use robots to pick up parts from a material tray containing parts to be processed for processing. In conventional production lines, the work of feeding the robot is often done manually. The worker first takes down the empty tray, and then places the tray containing the material to be processed in a preset position for the robot to pick up. However, in the actual production process, if the material tray is not replaced, the robot must stop and wait if it manually places the parts to be processed one by one into the tray after the material is loaded. If the material tray is replaced, the material tray full of parts to be processed is heavy, so it takes a long time for manual replacement, stacking, and positioning, and the robot also needs to wait, which reduces the production line speed.
[0003] The patent with publication number CN110540066A discloses a stacking lifting feeding device. Through the switching and coordination between the two working positions of the supporting mechanism and the lifting mechanism, this structure can provide sufficient time for the manual stacking of material trays, thereby improving production efficiency. However, it is through lifting the material tray filled with parts to be processed close to the ground to the loading area, which is still inconvenient for workers to perform loading operations. Therefore, it is necessary to propose a device that workers can save effort and have ample time to stack material trays or parts to be processed. The robot does not need to stop and wait, thereby improving loading efficiency and saving labor. Utility Model Content
[0004] One purpose of the utility model is to provide an auxiliary manipulator loading device, which can eliminate the waiting time of the manipulator when manually changing the plate, so that the loading efficiency is improved and labor is saved.
[0005] In order to achieve these purposes and other advantages of the utility model, according to one aspect of the utility model, an auxiliary manipulator loading device is provided, comprising:
[0006] An equipment support comprises a plurality of support columns, two first main beams, and two second main beams, wherein the first main beams are parallel to the second main beams, the first main beams and the second main beams are fixed to the support columns, the spacing between the two first main beams is greater than the spacing between the two second main beams, and the top surface of the first main beam is higher than the top surface of the second main beam; a first storage platform is supported by the two first main beams, and the first storage platform moves along the first main beams under external force; a second storage platform is supported by the two second main beams, and the second storage platform moves along the second main beams under external force, wherein the first storage platform and the second storage platform do not make contact when moving.
[0007] Preferably, a first track is fixed to the top surface of the first main beam, a second track is fixed to the top surface of the second main beam, a plurality of first track shoes are fixed to the bottom surface of the first storage table, the first track shoes are matched and clamped on the first track, a plurality of second track shoes are fixed to the bottom surface of the second storage table, the second track shoes are matched and clamped on the second track, and a support column is fixedly connected between the first storage table and each first track shoe.
[0008] Preferably, a first cylinder is fixed on the outside of the equipment bracket, and its piston rod is fixed with a connecting plate upward, and the connecting plate is connected to the first storage table. A second cylinder is fixed in the equipment bracket, and its piston rod is connected to the bottom surface of the second storage table.
[0009] Preferably, the equipment bracket is fixedly connected to a limit plate, and the limit plate is at the ends of the first rail and the second rail.
[0010] Preferably, a plurality of elastic buffer blocks are fixed on the limiting plate, and the elastic buffer blocks correspond one-to-one to the first track shoe and the second track shoe.
[0011] Preferably, a plurality of material tray limiting columns are fixed on the first storage platform and the second storage platform.
[0012] The utility model at least has the following beneficial effects:
[0013] The auxiliary manipulator loading equipment provided by the utility model uses an upper and lower double-layer double-stage structure, and material trays are placed on the stages. When the manipulator clamps the workpiece in the material tray on one of the stages, the worker has sufficient time to stack the workpiece in an empty material tray on the other stage, or directly replace the new material tray full of workpieces to be processed on the other stage. After all the workpieces to be processed in the material tray on the unloading stage are clamped and taken out, the front and rear positions of the two stages can be immediately replaced. During the whole process, the manipulator does not need to wait for manual loading, and the efficiency is greatly improved.
[0014] Other advantages, objectives and features of the present invention will be embodied in part through the following description, and in part will be understood by those skilled in the art through research and practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The present invention is further described in detail below in conjunction with the accompanying drawings and implementation examples:
[0016] Figure 1 This is a schematic diagram of the use of the auxiliary manipulator loading equipment of the utility model;
[0017] Figure 2 This is a schematic diagram of the equipment support of the auxiliary manipulator loading equipment of the utility model;
[0018] Figure 3 It is a schematic diagram of pushing forward the first storage platform of the auxiliary manipulator loading equipment of the utility model;
[0019] Figure 4 It is a schematic diagram of pushing forward the second storage platform of the auxiliary manipulator loading equipment of the utility model;
[0020] Figure 5 It is a front view of the auxiliary manipulator loading equipment of the utility model.
[0021] Legend: 1-equipment bracket, 11-first main beam, 12-second main beam, 10-bracket column, 13-bracket crossbeam, 21-first rail, 22-second rail, 3-first storage table, 30-support column, 31-first rail shoe, 4-second storage table, 41-second rail shoe, 5-second cylinder, 6-first cylinder, 61-connecting plate, 7-material tray, 70-material tray limit column, 8-limiting plate, 81-elastic buffer block. DETAILED DESCRIPTION
[0022] The present invention will be further described in detail below in conjunction with the accompanying drawings so that those skilled in the art can implement the invention with reference to the description.
[0023] It should be understood that terms such as “having”, “including” and “comprising” used herein do not exclude the existence or addition of one or more other elements or combinations thereof.
[0024] It should be noted that the experimental methods described in the following embodiments are conventional methods unless otherwise specified, and the components can be obtained from commercial channels unless otherwise specified; in the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "set" should be understood in a broad sense, for example, they can be fixedly connected, set, or detachably connected, set, or connected and set in one piece. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood in specific circumstances. The orientation or position relationship indicated by the terms "transverse", "longitudinal", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. is based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present utility model.
[0025] like Figures 1 to 5 As shown, the technical solution of the present application provides an auxiliary manipulator loading equipment, including: an equipment bracket 1, which includes several bracket columns 10, two first main beams 11, and two second main beams 12, the first main beam 11 is parallel to the second main beam 12, the first main beam 11 and the second main beam 12 are fixed to the bracket column 10, the distance between the two first main beams 11 is greater than the distance between the two second main beams 12, and the top surface of the first main beam 11 is higher than the top surface of the second main beam 12; a first placement table 3, which is supported by the two first main beams 11, and the first placement table 3 moves along the first main beam 11 under external force; a second placement table 4, which is supported by the two second main beams 12, and the second placement table 4 moves along the second main beam 12 under external force, wherein the first placement table 3 does not make contact with the second placement table 4 when traveling. In the present technical solution, the first placement table 3 and the second placement table 4 do not make contact when traveling. The two storage tables 4 are movable tables that can carry material trays 7. The first storage table 3 and the second storage table 4 can realize linear movement under the action of external force through their own walking devices or by arranging track devices on the first main beam 11 and the second main beam 12. Since the top surface of the first main beam 11 is higher than the second main beam 12, and the distance between the two first main beams 11 is greater than the distance between the two second main beams 12, the first storage table 3 and the second storage table 4 are vertically staggered and when each is moved by an external force, the two and the material trays 7 carried by each do not collide. One end of the moving range of the first storage table 3 and the second storage table 4 can be regarded as a loading area, and the other end is a preparation area. When any storage table is in the loading area, the robot clamps material from the material tray 7 on which the workpiece to be processed is placed. At this time, the other storage table can be moved to the preparation area for manual preparation.
[0026] In the present technical scheme, when the first storage table 3 and the second storage table 4 move to the front of the first main beam 11 and the second main beam 12 and closest to the manipulator, it can be regarded as entering the loading area of the manipulator. The operator first places the fully loaded material tray 7 on any storage table and pushes it to the loading area. While the manipulator is performing the loading operation, the operator replaces the empty material tray 7 on another storage table and places the next fully loaded material tray 7 on it, or directly stacks the bulk workpieces to be processed on the empty material tray 7 on the storage table. When the materials in the material tray 7 in the loading area are all taken away by the manipulator, the operator pulls back the storage table in the loading area and pushes the storage table with the fully loaded material tray 7 forward to the loading area. The manipulator does not need to wait and can continue to perform loading operations. During the whole process, the manipulator no longer needs to wait for manual loading, and the efficiency is greatly improved.
[0027] In another technical solution, a first rail 21 is fixed to the top surface of the first main beam 11, a second rail 22 is fixed to the top surface of the second main beam 12, a plurality of first rail shoes 31 are fixed to the bottom surface of the first storage platform 3, the first rail shoes 31 are matched and inserted into the first rail 21, a plurality of second rail shoes 41 are fixed to the bottom surface of the second storage platform 4, the second rail shoes 41 are matched and inserted into the second rail 22, a support column 30 is fixedly connected between the first storage platform 3 and each first rail shoe 31, in this technical solution, the first rail shoe 31 and the second rail shoe 41 are respectively inserted into the first rail 21 and the second rail 22 and can only be linearly translated along the corresponding rails, the first storage platform 3 and the second storage platform 4 move along the rails and cannot leave the rails, in order to prevent the two storage platforms and the material trays 7 carried thereon from colliding during the staggered movement, a support column 30 is connected between the first storage platform 3 and the first rail shoe 31 to increase the height of the first storage platform 3.
[0028] In another technical solution, a first cylinder 6 is fixed to the outside of the equipment support 1, and its piston rod is fixedly connected to a connecting plate 61 upwards, and the connecting plate 61 is connected to the first storage table 3. A second cylinder 5 is fixed in the equipment support 1, and its piston rod is fixedly connected to the bottom surface of the second storage table 4. In this technical solution, the cylinder seat of the first cylinder 6 is fixedly installed on the outside of the equipment support 1, and the piston rod of the first cylinder 6 is fixedly connected to the first storage table 3 through the connecting plate 61. The first cylinder 6 drives the first storage table 3 to translate on the first track 21 by telescopic piston rod. The cylinder seat of the second cylinder 5 is fixed on the equipment support 1, and the telescopic rod of the second cylinder 5 is connected to the bottom surface of the second storage table 4. The second cylinder 5 drives the second storage table 4 to translate on the second track 22 by telescoping its piston rod.
[0029] In another technical solution, the equipment bracket 1 is fixedly connected to a limit plate 8, and the limit plate 8 is at the ends of the first rail 21 and the second rail 22. The limit plate 8 is installed at both ends of the equipment bracket 1 to prevent the first storage table 3 and the second storage table 4 from escaping from the corresponding rails.
[0030] In another technical solution, a plurality of elastic buffer blocks 81 are fixed on the limit plate 8, and the elastic buffer blocks 81 correspond one-to-one to the first track shoe 31 and the second track shoe 41. The elastic buffer blocks 81 can be structures with certain elasticity such as springs or rubber rods.
[0031] In another technical solution, a plurality of material tray limiting posts 70 are fixed on the first placement table 3 and the second placement table 4. The size and setting position of the material tray limiting posts 70 match the shape of the material tray 7. The operator can quickly place the material tray 7 on the matching material tray limiting posts 70 to complete the positioning. When the first placement table 3 and the second placement table 4 move, the material tray limiting posts 70 also prevent the material tray 7 from being displaced.
[0032] The number of components and processing scale described here are used to simplify the description of the utility model. Applications, modifications and variations of the utility model are obvious to those skilled in the art.
[0033] Although the implementation scheme of the utility model has been disclosed as above, it is not limited to the applications listed in the specification and implementation modes. It can be fully applied to various fields suitable for the utility model. For those familiar with the art, additional modifications can be easily implemented. Therefore, without departing from the general concept defined by the claims and the scope of equivalents, the utility model is not limited to the specific details and the illustrations shown and described herein.
Claims
1. Auxiliary manipulator loading equipment, characterized in that: include: An equipment support, comprising a plurality of support columns, two first main beams, and two second main beams, wherein the first main beam is parallel to the second main beam, the first main beam and the second main beam are fixed to the support columns, the spacing between the two first main beams is greater than the spacing between the two second main beams, and the top surface of the first main beam is higher than the top surface of the second main beam; A first storage platform, which is supported by two first main beams, and the first storage platform moves along the first main beams under external force; The second storage platform is supported by two second main beams. The second storage platform moves along the second main beams under external force, wherein the first storage platform and the second storage platform do not make contact when moving.
2. The auxiliary manipulator loading device according to claim 1, characterized in that: A first track is fixed to the top surface of the first main beam, a second track is fixed to the top surface of the second main beam, a plurality of first track shoes are fixed to the bottom surface of the first storage platform, the first track shoes are matched and inserted into the first track, a plurality of second track shoes are fixed to the bottom surface of the second storage platform, the second track shoes are matched and inserted into the second track, and a support column is fixedly connected between the first storage platform and each first track shoe.
3. The auxiliary manipulator loading device according to claim 2, characterized in that: A first cylinder is fixed on the outside of the equipment bracket, and a connecting piece is fixedly connected to the piston rod upwards. The connecting piece is connected to the first storage table. A second cylinder is fixed in the equipment bracket, and a piston rod is connected to the bottom surface of the second storage table.
4. The auxiliary manipulator loading device according to claim 3, characterized in that: The equipment bracket is fixedly connected to a limit plate, and the limit plate is at the ends of the first rail and the second rail.
5. The auxiliary manipulator loading device according to claim 4, characterized in that: A plurality of elastic buffer blocks are fixed on the limit plate, and the elastic buffer blocks correspond to the first track shoe and the second track shoe one by one.
6. The auxiliary manipulator loading device according to claim 5, characterized in that: A plurality of material tray limiting columns are fixed on the first storage platform and the second storage platform.
Citation Information
Patent Citations
Lamination lifting supply equipment
CN110540066A