Disk disassembling mechanism
By adopting a combination of a bottom-to-top de-palletized structure and a linear conveyor in the disassembly mechanism, the problem that the split single-layer pallet in the prior art is difficult to quickly convey to the loading mechanism, and the rapid loading of the subsequent station is achieved.
Patent Information
- Application Number
- CN202421890770.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-06
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-08-06
AI Technical Summary
When the existing depalletizing mechanism disassembles the multi-layer pallet, it is not convenient to transport the disassembled single-layer pallet to the subsequent feeding mechanism, resulting in the loading of the subsequent work stations being not fast enough.
A dismantling mechanism is designed, adopting a de-palletized structure from bottom to top, and the stacked pallets are de-palletized layer by layer, and the de-palletized single-layer pallets are directly conveyed to the feeding mechanism through a linear conveyor.
With this structure, the disassembled single-layer pallet can be easily transported to the subsequent feeding mechanism, thereby increasing the loading speed of the subsequent work station.
Smart Images

Figure CN222877148U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of palletizing equipment, in particular to a pallet disassembling mechanism. Background Art
[0002] During the processing of food, it needs to circulate between processing equipment. In order to improve the turnover efficiency, food is generally stacked in multiple layers by palletizing before being transported and circulated. During the process, food needs to be placed on pallets. When the multi-layer pallets containing food are transported to the subsequent workstations, the multi-layer pallets are disassembled layer by layer by the palletizing equipment, and then the single-layer pallets are transported to the processing station for processing by the loader at the workstation.
[0003] The invention with publication number CN111268441A discloses a depalletizing mechanism, which is used to depalletize multi-layer pallets after palletizing, and finally depalletize them into single-layer pallets to flow into an external feeding mechanism.
[0004] As in the above-mentioned technical solution, when the tray disassembly structure disassembles the multi-layer tray, it is not convenient to transport the disassembled single-layer tray to the subsequent loading mechanism, which is not conducive to the rapid loading of the subsequent workstations. Utility Model Content
[0005] In view of this, the utility model proposes a pallet depalletizing mechanism, which depalletizes the stacked pallets layer by layer by setting a depalletizing structure from bottom to top, and the single-layer pallet after depalletizing can be directly transported to the loading mechanism through a linear conveyor, so as to facilitate the transportation of the split single-layer pallet to the subsequent loading mechanism, which is beneficial to the rapid loading of the subsequent workstations, and solves the problem that the existing depalletizing mechanism is inconvenient to transport the split single-layer pallet to the subsequent loading mechanism during the process of depalletizing multi-layer pallets, which is beneficial to the rapid loading of the subsequent workstations.
[0006] The technical solution of the utility model is achieved in this way:
[0007] The utility model provides a tray disassembly mechanism, comprising a frame and a linear conveyor, wherein:
[0008] The linear conveyors are symmetrically arranged on both sides of the top of the frame, and are used to convey the pallets in the horizontal direction;
[0009] It also includes a first lifting mechanism, a second lifting mechanism and a clamping mechanism, wherein:
[0010] The first lifting mechanism is arranged between the two linear conveyors and fixedly arranged on the top of the frame, and the output end of the first lifting mechanism is used to abut against the side end of the tray;
[0011] The second lifting mechanism is arranged on one side below the first lifting mechanism and is fixedly arranged on the frame, and is used to drive the clamping mechanism to rise and fall;
[0012] The clamping mechanism has two clamping parts, which are symmetrically arranged on both sides of the frame and are used to clamp the stacked trays layer by layer from bottom to top;
[0013] A truncated cone-shaped positioning portion is fixedly arranged on the opposite ends of the two clamping portions, and a positioning hole is arranged at the side end of the tray at a position corresponding to the positioning portion, and the positioning portion is used to be inserted into the corresponding positioning hole.
[0014] On the basis of the above technical solution, preferably, two positioning parts are fixedly provided on the clamping part.
[0015] On the basis of the above technical solution, preferably, the first lifting mechanism includes a lifting cylinder and a limit plate, wherein:
[0016] The lifting cylinder is fixedly arranged on the frame;
[0017] The limiting plate is fixedly arranged on the output shaft of the lifting cylinder.
[0018] On the basis of the above technical solution, preferably, the second lifting mechanism comprises a screw lift and a bracket, wherein:
[0019] The screw rod lift is arranged vertically, and one end of the screw rod lift is fixedly arranged on the frame;
[0020] The bracket is fixedly arranged on the output shaft of the screw screw lifter, and the side end of the bracket extends outward from the frame in the horizontal direction;
[0021] One end of the clamping mechanism is fixedly arranged on the top of the bracket.
[0022] On the basis of the above technical solution, preferably, the second lifting mechanism further includes a second slide rail and a second slide block, wherein:
[0023] The second slide rail is vertically arranged, and two second slide rails are respectively fixed on both sides of the frame, and a second sliding block is slidably arranged on each second slide rail;
[0024] The second sliding block is fixedly arranged on a side of the bracket away from the second sliding rail.
[0025] On the basis of the above technical solution, preferably, the clamping mechanism includes a linear drive mechanism, wherein:
[0026] The linear drive mechanism is arranged horizontally, and two linear drive mechanisms are fixedly arranged on the top of the bracket;
[0027] The two linear drive mechanisms are symmetrically arranged on both sides of the screw screw elevator, and the two linear drive mechanisms correspond to the two clamping parts one by one;
[0028] The clamping portion is fixedly arranged on the output end of the corresponding linear drive mechanism.
[0029] On the basis of the above technical solution, preferably, the linear drive mechanism includes a translation cylinder, a first slide rail and a first slide block, wherein:
[0030] The translation cylinder is arranged horizontally, and one end of the translation cylinder is fixedly arranged on the bracket;
[0031] The first slide rail is parallel to the translation cylinder, and one first slide rail is provided on each side of the translation cylinder;
[0032] Two first slide rails are fixedly arranged on the bracket, and a first sliding block is slidably arranged on each of the first slide rails;
[0033] The clamping portion is fixedly arranged on the top of the corresponding first sliding block, and the side portion of the clamping portion is fixedly connected to the output end of the corresponding translation cylinder.
[0034] On the basis of the above technical solution, preferably, it also includes a shield, wherein:
[0035] The protective cover is respectively arranged on the outer side of each of the clamping parts;
[0036] The shield is fixed on the frame, and a plurality of through holes are arranged on the side of the shield in a transverse direction.
[0037] On the basis of the above technical solution, preferably, the rack is in the shape of a rectangular frame.
[0038] On the basis of the above technical solution, preferably, it further comprises a cover plate, wherein:
[0039] The cover plate is arranged between the two linear conveyors and is fixedly arranged on the inner side of the top of the frame;
[0040] A avoidance hole is vertically provided at a position on the cover plate corresponding to the first lifting mechanism;
[0041] The lifting cylinder is arranged below the cover plate, and the lifting cylinder drives the limiting plate to selectively penetrate the avoidance hole.
[0042] Compared with the prior art, the utility model has the following beneficial effects:
[0043] (1) A depalletizing structure is set up from bottom to top to depalletize the stacked pallets layer by layer, and the depalletized single-layer pallets can be directly transported to the loading mechanism through a linear conveyor, so that the depalletized single-layer pallets can be transported to the subsequent loading mechanism, which is convenient for conveying the depalletized single-layer pallets to the subsequent loading mechanism, and is conducive to the rapid loading of the subsequent workstations.
[0044] (2) By providing the positioning portion and the positioning hole for insertion, the second lifting mechanism can lift and place the stacked pallets in situ, thereby preventing the stacked pallets from being misplaced during destacking, thereby facilitating the subsequent linear conveyor to smoothly transport the pallets.
[0045] (3) By setting up a protective cover, the clamping part can be protected, making it difficult for workers to touch the clamping part during work, which is conducive to safe production. BRIEF DESCRIPTION OF THE DRAWINGS
[0046] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0047] Figure 1 It is a three-dimensional diagram of a disk disassembly mechanism of the utility model;
[0048] Figure 2 It is a partial three-dimensional diagram of a disk disassembly mechanism of the utility model;
[0049] Figure 3 It is a three-dimensional diagram of the second lifting mechanism of the utility model;
[0050] Figure 4 It is a side view of the tray of the utility model;
[0051] In the figure: 1. frame; 2. linear conveyor; 3. first lifting mechanism; 4. second lifting mechanism; 5. clamping mechanism; 6. shield; 7. cover plate; 8. tray; 31. lifting cylinder; 32. limit plate; 41. screw screw lift; 42. bracket; 43. second slide rail; 44. second slider; 51. linear drive mechanism; 501. clamping part; 502. positioning part; 511. translation cylinder; 512. first slide rail; 513. first slider; 601. through hole; 701. avoidance hole; 801. positioning hole. DETAILED DESCRIPTION
[0052] The following will be combined with the specific implementation of the utility model to clearly and completely describe the technical solution in the utility model. Obviously, the described implementation is only a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0053] like Figure 1-4 As shown, a tray disassembling mechanism of the utility model comprises a frame 1 and a linear conveyor 2, and also comprises a first lifting mechanism 3, a second lifting mechanism 4 and a clamping mechanism 5.
[0054] Among them, the frame 1 is a rectangular frame, and its main body is made of square tubes welded together. Two linear conveyors 2 are fixed on the top. The two linear conveyors 2 are parallel and are used to convey the pallet 8 in the horizontal direction. The linear conveyor 2 is connected to the loading mechanism of the subsequent processing equipment, and the pallet 8 is transported to the loading mechanism through the linear conveyor 2.
[0055] The first lifting mechanism 3 is arranged between the two linear conveyors 2 and fixedly arranged on the top of the frame 1. The output end of the first lifting mechanism 3 is used to support the side end of the pallet 8 to realize the positioning and conveying of the pallet 8. Specifically, before destacking, the pallet 8 is placed on the linear conveyor 2, and the output end of the first lifting mechanism 3 extends upward. The linear conveyor 2 conveys the pallet 8 toward the output end of the first lifting mechanism 3. When the side end of the pallet 8 contacts the output end of the first lifting mechanism 3, the conveying stops. After that, the output end of the first lifting mechanism 3 returns downward and leaves the side end of the pallet 8.
[0056] The second lifting mechanism 4 is arranged on one side below the first lifting mechanism 3 and is fixedly arranged on the frame 1, and is used for driving the clamping mechanism 5 to rise and fall; the clamping mechanism 5 has two clamping parts 501, and the two clamping parts 501 are symmetrically arranged on both sides of the frame 1, and are used for clamping the stacked trays 8 layer by layer from bottom to top; a truncated cone-shaped positioning part 502 is fixedly arranged on the opposite ends of the two clamping parts 501, and a positioning hole 801 is arranged at the side end of the tray 8 corresponding to the position of the positioning part 502, and the positioning part 502 is used to be inserted into the corresponding positioning hole 801.
[0057] When the stacked multi-layer pallet 8 is transported to the right position, the clamping mechanism 5 clamps the second-layer pallet 8 below. In the clamping state, the positioning portion 502 is inserted into the corresponding positioning hole 801. After clamping, the second lifting mechanism 4 drives the clamping mechanism 5 to rise, and the clamping mechanism 5 drives the second-layer pallet 8 and the above pallets 8 to rise, so that the first-layer pallet 8 below is alone on the linear conveyor 2. At this time, the pallet 8 on it is transported to the loading mechanism through the linear conveyor 2. After transportation, the second lifting mechanism 4 drives the clamping mechanism 5 to descend, so that the existing multi-layer pallet 8 falls back on the linear conveyor 2, and the above actions are repeated to destacker and transport layer by layer.
[0058] In order to improve the stability of the tray 8 when it is lifted, two positioning parts 502 are fixedly provided on the clamping part 501 , and correspondingly, two positioning holes 801 are provided on the side ends of the tray 8 .
[0059] Since the positioning portion 502 is in a truncated cone shape, the insertion and matching between the positioning portion 502 and the positioning hole 801 is convenient.
[0060] In the above structure, the first lifting mechanism 3 includes a lifting cylinder 31 and a limit plate 32, wherein the lifting cylinder 31 is fixedly arranged on the frame 1, and the limit plate 32 is fixedly arranged on the output shaft of the lifting cylinder 31; specifically, the limit plate 32 is an L-shaped plate structure, one end of which is fixed on the output shaft of the lifting cylinder 31, and the other end is used to support and position the side end of the tray 8.
[0061] The second lifting mechanism 4 includes a screw lift 41 and a bracket 42, wherein the screw lift 41 is vertically arranged, and one end of the screw lift 41 is fixedly arranged on the frame 1; the bracket 42 is welded in an I-shape by a square tube, and after welding, it is fixedly arranged on the output shaft of the screw lift 41, and the side end of the bracket 42 extends out of the frame 1 in the horizontal direction; one end of the clamping mechanism 5 is fixedly arranged on the top of the bracket 42; specifically, the bracket 42 is welded in an isosceles trapezoid shape by a square tube, and its two ends extend out of the side ends of the frame 1, and two screw lifts 41 are arranged side by side on the inner side of the bracket 42, the lower ends of the two screw lifts 41 are fixedly arranged on the frame 1, and the output ends are fixedly arranged on the bracket 42. When the screw lift 41 is working, its output shaft drives the bracket 42 to rise and fall, and the bracket 42 drives the clamping mechanism 5 to rise and fall.
[0062] In order to improve the stability of the bracket 42 during lifting and lowering, the second lifting mechanism 4 also includes a second slide rail 43 and a second slider 44, wherein the second slide rail 43 is vertically arranged, and two second slide rails 43 are respectively fixed on both sides of the frame 1, and a second slider 44 is slidably arranged on each second slide rail 43; the second slider 44 is fixed on the side of the bracket 42 away from the second slide rail 43; during lifting and lowering, the second slider 44 slides along the second slide rail 43.
[0063] The clamping mechanism 5 adopts a clamping structure, which includes a linear drive mechanism 51, wherein the linear drive mechanism 51 is horizontally arranged, and two linear drive mechanisms 51 are fixedly arranged on the top of the bracket 42; the two linear drive mechanisms 51 are symmetrically arranged on both sides of the spiral screw elevator 41, and the two linear drive mechanisms 51 correspond to the two clamping parts 501 one by one; the clamping part 501 is fixedly arranged on the output end of the corresponding linear drive mechanism 51; specifically, when the linear drive mechanism 51 is working, its output end drives the clamping part 501 to translate, so that the two clamping parts 501 perform a clamping action.
[0064] In the above structure, the linear drive mechanism 51 includes a translation cylinder 511, a first slide rail 512 and a first slider 513, wherein the translation cylinder 511 is horizontally arranged, and one end of the translation cylinder 511 is fixedly arranged on the bracket 42; the first slide rail 512 is parallel to the translation cylinder 511, and one first slide rail 512 is arranged on both sides of the translation cylinder 511; the two first slide rails 512 are fixedly arranged on the bracket 42, and a first slider 513 is slidably arranged on each first slide rail 512; the clamping part 501 is fixedly arranged on the top of the corresponding first slider 513, and the side of the clamping part 501 is fixedly connected to the output end of the corresponding translation cylinder 511; specifically, when the translation cylinder 511 is working, its output shaft drives the clamping part 501 to translate, and when translating, the first slider 513 slides on the first slide rail 512.
[0065] The two clamping parts 501 are easy to injure people during the clamping action, causing production accidents. To solve this problem, a protective cover 6 is set on the outside of each clamping part 501; the protective cover 6 is fixed on the frame 1, and a plurality of through holes 601 are set through the side of the protective cover 6 in the horizontal direction, so that the clamping part 501 is protected by the protective cover 6 to prevent injury.
[0066] In addition, in order to prevent material leakage during transportation, a cover plate 7 is arranged between the two linear conveyors 2, wherein the cover plate 7 is fixedly arranged on the inner side of the top of the frame 1; an avoidance hole 701 is vertically penetrated at the position corresponding to the first lifting mechanism 3 on the cover plate 7; the lifting cylinder 31 is arranged below the cover plate 7, and the lifting cylinder 31 drives the limit plate 32 to selectively penetrate the avoidance hole 701; specifically, when positioning is required, the lifting cylinder 31 drives the limit plate 32 to rise and pass through the avoidance hole 701. After positioning, the lifting cylinder 31 drives the limit plate 32 to pass through the avoidance hole 701 and then return to its position.
[0067] A method of using a disk disassembly mechanism of the utility model is as follows:
[0068] When depalletizing, the stacked multi-layer pallets 8 are transported to the linear conveyor 2, and the lifting cylinder 31 drives the limit plate 32 to rise into position. The linear conveyor 2 transports the pallet 8 toward the output end of the first lifting mechanism 3. When the side end of the pallet 8 contacts the output end of the first lifting mechanism 3, the transportation is stopped. After that, the lifting cylinder 31 drives the limit plate 32 to return downward and leave the side end of the pallet 8.
[0069] When the stacked multi-layer pallet 8 is transported to the right position, the clamping mechanism 5 clamps the second-layer pallet 8 below. After clamping, the second lifting mechanism 4 drives the clamping mechanism 5 to rise, and the clamping mechanism 5 drives the second-layer pallet 8 and the above pallets 8 to rise, so that the first-layer pallet 8 below is alone on the linear conveyor 2. At this time, the pallet 8 on it is transported to the subsequent loading mechanism through the linear conveyor 2. After transportation, the second lifting mechanism 4 drives the clamping mechanism 5 to descend, so that the existing multi-layer pallet 8 falls back on the linear conveyor 2, and the above actions are repeated to destacker and transport layer by layer.
[0070] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A tray disassembly mechanism, comprising a frame (1) and a linear conveyor (2), wherein: The linear conveyors (2) are symmetrically arranged on both sides of the top of the frame (1) for conveying the pallet (8) in a horizontal direction; It is characterized in that it also includes a first lifting mechanism (3), a second lifting mechanism (4) and a clamping mechanism (5), wherein: The first lifting mechanism (3) is arranged between the two linear conveyors (2) and is fixedly arranged on the top of the frame (1); the output end of the first lifting mechanism (3) is used to abut against the side end of the tray (8); The second lifting mechanism (4) is arranged on one side below the first lifting mechanism (3) and is fixedly arranged on the frame (1) and is used to drive the clamping mechanism (5) to rise and fall; The clamping mechanism (5) has two clamping parts (501), which are symmetrically arranged on both sides of the frame (1) and are used to clamp the stacked trays (8) layer by layer from bottom to top; A truncated cone-shaped positioning portion (502) is fixedly provided on the opposite ends of the two clamping portions (501), and a positioning hole (801) is provided at the side end of the tray (8) at a position corresponding to the positioning portion (502), and the positioning portion (502) is used to be inserted into the corresponding positioning hole (801).
2. A disk disassembly mechanism according to claim 1, characterized in that: Two positioning portions (502) are fixedly provided on the clamping portion (501).
3. A disk disassembly mechanism according to claim 2, characterized in that: The first lifting mechanism (3) comprises a lifting cylinder (31) and a limiting plate (32), wherein: The lifting cylinder (31) is fixedly arranged on the frame (1); The limiting plate (32) is fixedly arranged on the output shaft of the lifting cylinder (31).
4. A disk disassembly mechanism as claimed in claim 3, characterized in that: The second lifting mechanism (4) comprises a screw screw lifter (41) and a bracket (42), wherein: The screw rod lift (41) is arranged vertically, and one end of the screw rod lift (41) is fixedly arranged on the frame (1); The bracket (42) is fixedly arranged on the output shaft of the screw screw elevator (41), and the side end of the bracket (42) extends outward from the frame (1) in a horizontal direction; One end of the clamping mechanism (5) is fixedly arranged on the top of the bracket (42).
5. A disk disassembly mechanism as claimed in claim 4, characterized in that: The second lifting mechanism (4) further comprises a second slide rail (43) and a second slide block (44), wherein: The second slide rail (43) is arranged vertically, and two second slide rails (43) are respectively fixed on both sides of the frame (1), and a second sliding block (44) is slidably arranged on each second slide rail (43); The second sliding block (44) is fixedly arranged on a side of the bracket (42) away from the second sliding rail (43).
6. A disk disassembly mechanism according to claim 5, characterized in that: The clamping mechanism (5) comprises a linear drive mechanism (51), wherein: The linear drive mechanism (51) is arranged horizontally, and two linear drive mechanisms (51) are fixedly arranged on the top of the bracket (42); The two linear drive mechanisms (51) are symmetrically arranged on both sides of the screw screw elevator (41), and the two linear drive mechanisms (51) and the two clamping parts (501) correspond one to one; The clamping portion (501) is fixedly arranged on the output end of the corresponding linear drive mechanism (51).
7. A disk disassembling mechanism according to claim 6, characterized in that: The linear drive mechanism (51) comprises a translation cylinder (511), a first slide rail (512) and a first slide block (513), wherein: The translation cylinder (511) is arranged horizontally, and one end of the translation cylinder (511) is fixedly arranged on the bracket (42); The first slide rail (512) is parallel to the translation cylinder (511), and one first slide rail (512) is provided on each side of the translation cylinder (511); Two first slide rails (512) are fixedly arranged on the bracket (42), and a first sliding block (513) is slidably arranged on each of the first slide rails (512); The clamping portion (501) is fixedly arranged on the top of the corresponding first sliding block (513), and the side of the clamping portion (501) is fixedly connected to the output end of the corresponding translation cylinder (511).
8. A disk disassembling mechanism according to claim 1, characterized in that: Also included is a shield (6), wherein: The protective cover (6) is provided on the outer side of each clamping portion (501); The protective cover (6) is fixed on the frame (1), and a plurality of through holes (601) are provided on the side of the protective cover (6) in a transverse direction.
9. A disk disassembling mechanism according to claim 1, characterized in that: The frame (1) is in the shape of a rectangular frame.
10. A disk disassembling mechanism according to claim 3, characterized in that: It also includes a cover plate (7), wherein: The cover plate (7) is arranged between the two linear conveyors (2) and is fixedly arranged on the inner side of the top of the frame (1); A avoidance hole (701) is vertically provided on the cover plate (7) at a position corresponding to the first lifting mechanism (3); The lifting cylinder (31) is arranged below the cover plate (7), and the lifting cylinder (31) drives the limit plate (32) to selectively penetrate the avoidance hole (701).
Citation Information
Patent Citations
Tray stack splitting mechanism
CN111268441A