Basalt fiber infiltration device
By designing a basalt fiber infiltration device equipped with a driving motor, sprocket and pulley system, the problem that existing equipment is difficult to effectively infiltrate the front and back sides of the basalt fiber is solved, and a more efficient infiltration and storage process is achieved.
Patent Information
- Application Number
- CN202421844136.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-08-01
AI Technical Summary
Existing basalt fiber infiltration equipment is difficult to effectively infiltrate the front and back sides of basalt fibers, resulting in the problem of failure of infiltration.
A basalt fiber infiltration device including a device body and an infiltration mechanism is designed. The infiltration mechanism is located in the cavity inside the device body and is equipped with a driving motor, a sprocket and a pulley system, which can synchronously drive the infiltration belt to infiltrate the upper and lower sides of the basalt fibers.
Through the design of this device, basalt fibers can be effectively wetted when passing through the main body of the device, which improves the wetting efficiency and is more convenient during the storage process.
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Figure CN222877830U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of basalt fiber infiltration, in particular to a basalt fiber infiltration device. Background Art
[0002] Basalt fiber materials have little pollution to the environment, and the products can be directly degraded in the environment after being discarded without any harm, so it is a veritable green and environmentally friendly material; in the manufacturing process, basalt fiber materials often need to be impregnated, but the existing basalt fiber impregnation equipment has some shortcomings, such as:
[0003] Application number: CN202222523160.7 A basalt fiber impregnation device, which can receive the excess impregnation agent brought out by the basalt fiber and return the excess impregnation agent to the impregnation tank, but in actual use, it is difficult to impregnate both sides of the basalt fiber, which may cause the device to fail to impregnate the basalt fiber;
[0004] Therefore, we propose a basalt fiber impregnation device to solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to provide a basalt fiber impregnation device to solve the problem raised in the above background technology that most basalt fiber impregnation devices on the market are difficult to impregnate both sides of the basalt fiber during actual use, which may cause the device to fail to impregnate the basalt fiber.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a basalt fiber impregnation device, comprising a device body, an impregnation mechanism arranged inside the device body, a cavity is arranged inside the device body, and the inner wall inside the device body is provided with a waterproof coating;
[0007] The device body is also provided with an infiltration mechanism, and the infiltration mechanism is located in the cavity inside the device body, and the infiltration mechanism can infiltrate the upper and lower surfaces of the basalt fiber. The top of the device body is provided with a basalt fiber conveying mechanism, and the basalt fiber conveying mechanism can operate synchronously with the infiltration mechanism.
[0008] The immersion mechanism includes a driving motor, and a third sprocket is connected to the front end of the driving motor, and a second chain is meshed on the outer side of the third sprocket, and a fourth sprocket is meshed on the top of the second chain, and a rotating shaft is provided at the front end of the third sprocket and the fourth sprocket, and two sets of first bevel gears are provided on the outer side of the rotating shaft, and a second bevel gear is meshed on the front end of the first bevel gear, and two sets of pulleys are connected to the bottom of the second bevel gear, and a immersion belt is connected to the outer side of the pulley.
[0009] By setting up the basalt fiber conveying mechanism and the impregnation mechanism, the basalt fiber can be impregnated by the impregnation mechanism when passing through the device body, making it more convenient for the device to impregnate the fiber material, thereby increasing the efficiency of the device in impregnating the basalt fiber and making it more convenient during the storage process.
[0010] As a preferred technical solution of the utility model, a wetting disk is provided at the bottom of the second bevel gear, and the first bevel gear can be slidably connected to the rotating shaft to change its position and then be fixed, and a wetting cloth layer is provided on the outside of the wetting disk.
[0011] The adoption of the above technical solution can make it more convenient for the user to adjust the position of the infiltration tray, thereby increasing the adjustment performance of the device during use.
[0012] As a preferred technical solution of the utility model, a brush layer is provided at the bottom of the impregnation belt, and the brush layer can be bonded to the basalt fiber.
[0013] The adoption of the above technical solution enables the impregnation belt to better impregnate the basalt fiber when it is bonded to the fiber.
[0014] As the preferred technical solution of the utility model, the basalt fiber conveying mechanism includes a fixed roller, and the fixed roller is rotatably connected to the left side of the top of the device body, and a storage roller is provided on the right side of the top of the device body, the storage roller is rotatably connected to the device body, and a transmission mechanism is connected to the rear end of the storage roller, and the fixed roller can fix the basalt fiber material, and the storage roller can be connected to the right end of the basalt fiber material.
[0015] The adoption of the above technical solution enables the support roller to support the basalt fibers inside the device body, thereby better performing the infiltration work.
[0016] As a preferred technical solution of the utility model, the transmission mechanism includes a second sprocket, and a second sprocket is provided at the rear end of the storage roller, and a first sprocket is provided at the front end of the driving motor, the first sprocket is connected to the second sprocket through a first chain, and the first sprocket is connected to the driving motor, and the driving motor is fixedly connected to the device body.
[0017] The adoption of the above technical solution enables the conveying mechanism to operate synchronously when the impregnation mechanism is in operation, thereby increasing the synchronization of the device in the impregnation and transmission of basalt fibers.
[0018] As the preferred technical solution of the utility model, a baffle is provided on the top of the device body, and a water baffle is provided on the bottom of the device body, and bearing seats are provided on the inner sides of the baffle and the water baffle, and the baffle and the water baffle are slidably connected to the second bevel gear through the bearing seats.
[0019] The adoption of the above technical solution can make it more convenient for the user to infuse the immersion liquid into the device body, thereby increasing the convenience of the device when pouring the immersion liquid.
[0020] As a preferred technical solution of the utility model, a support roller is provided inside the device body, and the support roller is located on the left and right sides of the infiltration mechanism, and the support roller is rotatably connected to the inside of the device body, a water inlet is provided at the front of the device body, and when the fixed roller transmits the basalt fiber to the inside of the device body, the top of the basalt fiber is supported by the support roller, so that the basalt fiber can be fixed in the middle position of the infiltration mechanism.
[0021] Compared with the prior art, the utility model has the following beneficial effects: through the arrangement of the basalt fiber conveying mechanism and the impregnation mechanism, the basalt fiber can be impregnated by the impregnation mechanism when passing through the device body, so that the device can be more convenient in impregnating the fiber material, thereby increasing the efficiency of the device in impregnating the basalt fiber and making it more convenient in the storage process;
[0022] By setting the infiltration mechanism, the driving motor can drive the upper and lower groups of pulleys to work at the same time, so that the pulley drives the infiltration belt to rotate, so that the infiltration belt is fitted with the basalt workpiece to complete the infiltration work, and the infiltration mechanism is provided with an upper and lower groups of infiltration belts. When the driving motor drives the third sprocket and the fourth sprocket to run at the same time, the third sprocket and the fourth sprocket will simultaneously drive the upper and lower groups of pulleys and the infiltration belt to work, so that when the basalt fiber is infiltrating, the infiltration mechanism can simultaneously infiltrate the upper and lower surfaces of the basalt fiber, thereby increasing the infiltration efficiency of the basalt fiber. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the cross-sectional elevation mechanism of the utility model;
[0024] Figure 2 It is a schematic diagram of the rear facade mechanism of the utility model;
[0025] Figure 3 This is a schematic diagram of the drive motor mechanism of the utility model;
[0026] Figure 4 It is a schematic diagram of the elevation mechanism of the infiltration mechanism of the utility model;
[0027] Figure 5 It is a schematic diagram of the facade mechanism of the utility model;
[0028] Figure 6 This is a schematic diagram of a cross-sectional elevational structure of Example 2 of the utility model;
[0029] Figure 7 It is a schematic diagram of the elevation structure of the infiltration mechanism of Example 2 of the utility model.
[0030] In the figure: 1. device body; 2. water inlet; 3. baffle; 4. fixed roller; 5. storage roller; 6. support roller; 7. water-blocking plate; 8. driving motor; 9. first sprocket; 10. first chain; 11. second sprocket; 12. third sprocket; 13. second chain; 14. fourth sprocket; 15. rotating shaft; 16. first bevel gear; 17. second bevel gear; 18. bearing seat; 19. pulley; 20. wetting belt; 21. wetting disk. DETAILED DESCRIPTION
[0031] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0032] Embodiment 1:
[0033] In order to solve the problem that it is difficult to clean both sides of basalt fiber in the prior art, the following solution is disclosed. Figure 1-5 The utility model provides a technical solution: a basalt fiber impregnation device, comprising a device body 1, an impregnation mechanism arranged inside the device body 1, a cavity is arranged inside the device body 1, and the inner wall of the device body 1 is provided with a waterproof coating;
[0034] The device body 1 is also provided with an infiltration mechanism, and the infiltration mechanism is located in the cavity inside the device body 1, and the infiltration mechanism can infiltrate the upper and lower surfaces of the basalt fiber. The top of the device body 1 is provided with a basalt fiber conveying mechanism, and the basalt fiber conveying mechanism can operate synchronously with the infiltration mechanism;
[0035] The infiltration mechanism includes a driving motor 8, and a third sprocket 12 is connected to the front end of the driving motor 8, and a second chain 13 is meshed on the outer side of the third sprocket 12, and a fourth sprocket 14 is meshed on the top of the second chain 13, and a rotating shaft 15 is provided at the front end of the third sprocket 12 and the fourth sprocket 14, and two groups of first bevel gears 16 are provided on the outer side of the rotating shaft 15, and a second bevel gear 17 is meshed at the front end of the first bevel gear 16, and two groups of pulleys 19 are connected to the bottom of the second bevel gear 17, and an infiltration belt 20 is connected to the outer side of the pulley 19.
[0036] A brush layer is provided at the bottom of the impregnation belt 20, and the brush layer can be bonded with the basalt fiber; the basalt fiber conveying mechanism includes a fixed roller 4, and the fixed roller 4 is rotatably connected to the left side of the top of the device body 1, and a receiving roller 5 is provided on the right side of the top of the device body 1, the receiving roller 5 is rotatably connected to the device body 1, and the rear end of the receiving roller 5 is connected to a transmission mechanism, and the fixed roller 4 can fix the basalt fiber material, and the receiving roller 5 can be connected to the right end of the basalt fiber material;
[0037] The transmission mechanism includes a second sprocket 11, and a second sprocket 11 is provided at the rear end of the storage roller 5, and a first sprocket 9 is provided at the front end of the driving motor 8, the first sprocket 9 is connected to the second sprocket 11 through a first chain 10, and the first sprocket 9 is connected to the driving motor 8, and the driving motor 8 is fixedly connected to the device body 1; a baffle 3 is provided on the top of the device body 1, and a water baffle 7 is provided at the bottom of the device body 1, and bearing seats 18 are provided on the inner sides of the baffle 3 and the water baffle 7, and the baffle 3 and the water baffle 7 are slidingly connected to the second bevel gear 17 through the bearing seats 18; a support roller 6 is provided inside the device body 1, and the support roller 6 is located on the left and right sides of the impregnation mechanism, and the support roller 6 is rotatably connected to the inside of the device body 1, a water inlet 2 is provided at the front of the device body 1, and when the fixed roller 4 transmits the basalt fiber to the inside of the device body 1, the top of the basalt fiber is supported by the support roller 6, so that the basalt fiber can be fixed in the middle position of the impregnation mechanism;
[0038] First, the power supply of the equipment is connected to the power grid, and then the two ends of the basalt fiber are fixed in the fixed roller 4 and the receiving roller 5 on the basalt conveying mechanism, and then the driving motor 8 is started, so that the driving motor 8 drives the third sprocket 12 and the second chain 13 to rotate, so that the third sprocket 12 drives the fourth sprocket 14 to rotate, and the fourth sprocket 14 drives the receiving roller 5 to rotate, so that the basalt fiber starts to be conveyed;
[0039] When the basalt fiber starts to be transported, the driving motor 8 will also drive the impregnation mechanism to work, so that the driving motor 8 drives the first sprocket 9 and the second sprocket 11 to rotate, so that the first sprocket 9 and the second sprocket 11 simultaneously drive the rotating shaft 15 and the first bevel gear 16 to rotate, so that the first bevel gear 16 drives the second bevel gear 17 to rotate, so that the second bevel gear 17 drives the pulley 19 to rotate, and the pulley 19 can drive the impregnation belt 20 to rotate, so that the impregnation belt 20 fits the basalt fiber to impregnate it.
[0040] Embodiment 2:
[0041] In this embodiment, another infiltration method is disclosed, which is different from the first embodiment. Figure 6-7 As shown, the difference between this embodiment and embodiment 1 is that: a wetting plate 21 is provided at the bottom of the second bevel gear 17, and the first bevel gear 16 can be slidably connected with the rotating shaft 15, so as to change the position and then be fixed, and a wetting cloth layer is provided on the outer side of the wetting plate 21;
[0042] When adjusting the position of the wetting plate 21 , the device can move the second bevel gear 17 , the wetting plate 21 and other components by sliding the position of the first bevel gear 16 , and then fix the second bevel gear 17 to the inner side of the baffle 3 and the water-blocking plate 7 through the bearing seat 18 .
[0043] Embodiment 3:
[0044] In this embodiment, another infiltration method is disclosed, which is different from the first embodiment. Figure 6-7 As shown, the difference between this embodiment and embodiment 1 is that a brush layer is provided at the bottom of the impregnation belt 20, and the brush layer can be bonded with the basalt fiber, which can make the impregnation belt 20 more convenient when bonding with the basalt fiber, thereby making the device more convenient when performing basalt fiber impregnation work.
[0045] Working principle: When using the basalt fiber impregnation device, first connect the power supply of the device to the power grid, then fix the two ends of the basalt fiber to the fixed roller 4 and the receiving roller 5 on the basalt conveying mechanism, and then start the driving motor 8, so that the driving motor 8 drives the third sprocket 12 and the second chain 13 to rotate, so that the third sprocket 12 drives the fourth sprocket 14 to rotate, so that the fourth sprocket 14 drives the receiving roller 5 to rotate, so that the basalt fiber starts to be conveyed;
[0046] When the basalt fiber starts to be transported, the driving motor 8 will also drive the impregnation mechanism to work, so that the driving motor 8 drives the first sprocket 9 and the second sprocket 11 to rotate, so that the first sprocket 9 and the second sprocket 11 simultaneously drive the rotating shaft 15 and the first bevel gear 16 to rotate, so that the first bevel gear 16 drives the second bevel gear 17 to rotate, so that the second bevel gear 17 drives the pulley 19 to rotate, and the pulley 19 can drive the impregnation belt 20 to rotate, so that the impregnation belt 20 fits the basalt fiber to impregnate it.
[0047] Thereby completing a series of tasks, the contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
[0048] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A basalt fiber impregnation device, comprising a device body (1) and an impregnation mechanism arranged inside the device body (1), characterized in that: A cavity is provided inside the device body (1), and the inner wall of the device body (1) is provided with a waterproof coating; The device body (1) is also provided with an infiltration mechanism, and the infiltration mechanism is located in the cavity inside the device body (1), and the infiltration mechanism can infiltrate the upper and lower surfaces of the basalt fiber. The top of the device body (1) is provided with a basalt fiber conveying mechanism, and the basalt fiber conveying mechanism can operate synchronously with the infiltration mechanism. The immersion mechanism comprises a driving motor (8), and the front end of the driving motor (8) is connected to a third sprocket (12), and the outer side of the third sprocket (12) is meshed with a second chain (13), and the top of the second chain (13) is meshed with a fourth sprocket (14), and the front ends of the third sprocket (12) and the fourth sprocket (14) are both provided with a rotating shaft (15), and two groups of first bevel gears (16) are provided on the outer side of the rotating shaft (15), and the front end of the first bevel gear (16) is meshed with a second bevel gear (17), and the bottom of the second bevel gear (17) is connected to two groups of pulleys (19), and the outer side of the pulley (19) is connected to an immersion belt (20).
2. The basalt fiber impregnation device according to claim 1, characterized in that: A wetting disc (21) is provided at the bottom of the second bevel gear (17), and the first bevel gear (16) can be slidably connected to the rotating shaft (15) so as to change its position and then be fixed, and a wetting cloth layer is provided on the outside of the wetting disc (21).
3. The basalt fiber impregnation device according to claim 1, characterized in that: The bottom of the impregnation belt (20) is provided with a brush layer, and the brush layer can be bonded to the basalt fiber.
4. The basalt fiber impregnation device according to claim 1, characterized in that: The basalt fiber conveying mechanism comprises a fixed roller (4), and the fixed roller (4) is rotatably connected to the left side of the top of the device body (1), and a receiving roller (5) is provided on the right side of the top of the device body (1), the receiving roller (5) is rotatably connected to the device body (1), and the rear end of the receiving roller (5) is connected to a transmission mechanism, and the basalt fiber conveying mechanism operates synchronously with the impregnation mechanism through the transmission mechanism, and the fixed roller (4) can fix the basalt fiber material, and the receiving roller (5) can be connected to the right end of the basalt fiber material.
5. The basalt fiber impregnation device according to claim 4, characterized in that: The transmission mechanism comprises a second sprocket (11), and the second sprocket (11) is provided at the rear end of the storage roller (5), and a first sprocket (9) is provided at the front end of the drive motor (8), the first sprocket (9) is transmission-connected to the second sprocket (11) via a first chain (10), and the first sprocket (9) is connected to the drive motor (8), and the drive motor (8) is fixedly connected to the device body (1).
6. The basalt fiber impregnation device according to claim 5, characterized in that: A baffle (3) is provided on the top of the device body (1), and a water baffle (7) is provided on the bottom of the device body (1), and bearing seats (18) are provided on the inner sides of the baffle (3) and the water baffle (7), and the baffle (3) and the water baffle (7) are slidably connected to the second bevel gear (17) via the bearing seats (18).
7. The basalt fiber impregnation device according to claim 6, characterized in that: A support roller (6) is provided inside the device body (1), and the support roller (6) is located on the left and right sides of the impregnation mechanism, and the support roller (6) is rotatably connected to the inside of the device body (1). A water inlet (2) is provided at the front of the device body (1), and when the fixed roller (4) transmits the basalt fiber to the inside of the device body (1), the top of the basalt fiber is supported by the support roller (6), so that the basalt fiber can be fixed in the middle position of the impregnation mechanism.
Citation Information
Patent Citations
Basalt fiber infiltration device
CN218521175U