Corrosion-resistant steel wire rope pressure oiling device

By designing a corrosion-resistant wire rope pressure oiling device, the combination of rotating nozzles and positioning rollers can achieve uniform spraying and supporting conveying of wire ropes, and reducing oil waste through sponge wipe blocks and oil drainage pipes, the problems of uneven oil coating and serious waste in the existing technology are solved, and the service life and performance of wire ropes are improved.

CN222878398UActive Publication Date: 2025-05-16ANGANG STEEL WIRE ROPE
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Patent Information

Application Number
CN202421649536.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-12
Publication Date
2025-05-16
Estimated Expiration
2034-07-12

AI Technical Summary

Technical Problem

There are problems of uneven oiling and serious waste in the process of oiling in existing wire ropes, especially in the process of oiling, which cannot effectively oil the corners of the inner wall during the preparation process, resulting in internal corrosion, and the single oiling method leads to waste of oil.

Method used

A corrosion-resistant steel wire rope pressure oiling device is designed, including an oil-collecting shell, annular shell, annular inner liner, a nozzle, a worm gear and a servo motor. Through the cooperation of the rotating nozzle and the positioning roller, uniform spraying and supporting conveying of the wire rope is achieved, and grease waste is reduced through sponge wipe blocks and oil drain pipes.

Benefits of technology

The device can effectively improve the uniformity of grease adhesion, reduce internal corrosion risks, and reduce grease waste and improve the service life and performance of wire ropes by collecting and recycling grease.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a corrosion-resistant steel wire rope pressure oiling device which comprises an oil collecting shell, supporting legs are welded to the four corners of the bottom of the oil collecting shell, an annular shell is welded to the inner wall of one end of the oil collecting shell, an annular inner container is connected to the inner wall of the annular shell in a sleeved mode, and the inner wall of the annular inner container is communicated with first spray heads distributed at equal intervals. The inner wall of one end of the annular inner container communicates with communicating pipes distributed at equal intervals, the tail ends of the communicating pipes communicate with a frustum shell, the inner walls of the periphery of the frustum shell communicate with second spray heads, and the inner wall of one end of the annular shell communicates with an oil inlet pipe. According to the steel wire rope coating device, a certain supporting force can be effectively provided to complete stable conveying by utilizing extrusion treatment of the positioning roller in the processing process, and a sponge wiping block is arranged at the end part after coating is completed, so that residual grease on the surface of a steel wire rope can be removed; therefore, the grease can be saved while the later storage is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel wire rope processing, in particular to a corrosion-resistant steel wire rope pressure oiling device. Background Art

[0002] Steel wire rope is an important material widely used in various industries, and oiling is one of its important post-processing processes. The purpose of oiling is to protect the surface of the steel wire rope from corrosion and rust, thereby extending its service life and performance. According to actual needs, steel wire ropes can be coated with different methods and ways of oiling to meet different usage requirements and environmental requirements. However, in the process of processing and oiling of existing steel wire ropes, the existing processing and oiling devices still have some defects:

[0003] 1. Uneven oiling. In the process of weaving existing steel wire ropes, the outer steel wires and the rope core need to be constantly interlaced, and the existing oiling method is simple and cannot effectively oil the inner wall corners of the weaving, resulting in uneven internal oil coating. Long-term use will cause internal corrosion.

[0004] 2. Serious waste. In the process of oiling the existing steel wire rope, the oiling method is single and the oiling amount is uneven, which leads to a large amount of grease remaining on the surface of the oiled steel wire rope. The grease attached to the surface of the steel wire rope will not only cause stickiness in the subsequent storage, but also lead to waste of grease. Utility Model Content

[0005] The utility model aims to solve the shortcomings in the prior art and proposes a corrosion-resistant steel wire rope pressure oiling device.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A corrosion-resistant wire rope pressure oiling device comprises an oil collecting shell with supporting legs welded to the four corners of the bottom, an annular shell is welded to the inner wall of one end of the oil collecting shell, and an annular liner is sleeved on the inner wall of the annular shell, the inner wall of the annular liner is connected to a first nozzle distributed at an equal distance, the inner wall of one end of the annular liner is connected to a connecting pipe distributed at an equal distance, and the end of the connecting pipe is connected to a frustum shell, the inner walls of the frustum shell are connected to a second nozzle, and the inner wall of one end of the annular shell is connected to an oil inlet pipe, a worm wheel is welded to the outer wall of one side of the annular liner, and a worm is meshed at the bottom of the worm wheel, the output shaft of a servo motor is connected to the axis center of the worm, a cover plate is fixed to the top outer wall of the oil collecting shell by bolts, and a first positioning roller is provided on the middle inner wall of the oil collecting shell.

[0008] As a further solution of the utility model: annular sealing grooves are opened at both ends of the annular shell along the axial position, and annular sealing rings are bonded to the inner walls on both sides of the annular liner along the axial direction, and the annular sealing rings are tightly matched with the annular sealing grooves.

[0009] As a further solution of the utility model: arc-shaped baffles are welded to the outer walls at both ends of the oil collecting shell, and one of the arc-shaped baffles is connected to an oil drain pipe, and the bottom of the oil drain pipe is inserted into the oil collecting box.

[0010] As a further solution of the utility model: the cover plate is located above the first positioning roller and is provided with a second positioning roller on its inner wall, and an adjusting screw is rotatably provided in the middle of the second positioning roller.

[0011] As a further solution of the utility model: the cover plates on both sides of the adjusting screw rod are penetrated with positioning holes, and the inner walls of the positioning holes are slidably plugged with positioning rods.

[0012] As a further solution of the utility model: the inner walls on both sides of one end of the cover plate are fixed with a servo cylinder by screws, and the output shaft of the servo cylinder is connected to a sponge wiping block.

[0013] As a further solution of the utility model: the axes of the annular shell, the annular liner, the frustum shell and the worm gear are all located on the same straight line.

[0014] Compared with the prior art, the utility model provides a corrosion-resistant steel wire rope pressure oiling device, which has the following beneficial effects:

[0015] 1. The wire rope pressure oiling device of this design passes the braided wire rope through the inside of the annular inner liner and the frustum shell, and uses the continuously rotating internal nozzle to continuously spray grease. It can not only effectively spray grease, but also avoid dead corners in the process of weaving and interlacing, which can greatly improve the uniformity of grease adhesion.

[0016] 2. The wire rope pressure oiling device of this design utilizes the extrusion treatment of the positioning roller during the careful processing, which can effectively provide a certain supporting force to complete smooth transportation, and a sponge wiping block is arranged at the end after the coating is completed, which can wipe off the residual grease on the surface of the wire rope, thereby facilitating the later storage and saving grease.

[0017] 3. In the wire rope pressure oiling device designed in this invention, during the oiling process, the scraped grease drips into the oil collecting shell and is collected and processed through the oil drain pipe, thereby reducing the waste of grease and achieving further recycling.

[0018] The parts not involved in the device are the same as those in the prior art or can be implemented by using the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the overall structure of a corrosion-resistant steel wire rope pressure oiling device proposed by the utility model;

[0020] Figure 2 This is a side view of the overall structure of a corrosion-resistant steel wire rope pressure oiling device proposed by the utility model;

[0021] Figure 3 This is a schematic diagram of the internal structure of a corrosion-resistant steel wire rope pressure oiling device proposed by the utility model;

[0022] Figure 4 The utility model is a partial structural schematic diagram of a corrosion-resistant steel wire rope pressure oiling device.

[0023] In the figure: 1. oil collecting shell; 2. supporting legs; 3. annular shell; 4. annular liner; 5. annular sealing groove; 6. annular sealing ring; 7. first nozzle; 8. connecting pipe; 9. frustum shell; 10. second nozzle; 11. oil inlet pipe; 12. worm gear; 13. worm; 14. servo motor; 15. arc baffle; 16. oil drain pipe; 17. oil collecting box; 18. cover plate; 19. first positioning roller; 20. second positioning roller; 21. adjusting screw; 22. positioning hole; 23. positioning rod; 24. servo cylinder; 25. sponge wiping block. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0025] Embodiment 1:

[0026] A corrosion-resistant wire rope pressure oiling device, this embodiment is based on a plastic product with a density greater than water, in order to achieve the cleaning of impurities, such as Figure 1-4As shown, it includes an oil collecting shell 1 with supporting legs 2 welded to the four corners of the bottom, an annular shell 3 is welded to the inner wall of one end of the oil collecting shell 1, and an annular liner 4 is sleeved on the inner wall of the annular shell 3, the inner wall of the annular liner 4 is connected with first nozzles 7 distributed at equal distances, the inner wall of one end of the annular liner 4 is connected with connecting pipes 8 distributed at equal distances, and the end of the connecting pipe 8 is connected with a frustum shell 9, the inner walls of the frustum shell 9 are connected with second nozzles 10, and the inner wall of one end of the annular shell 3 is connected with an oil inlet pipe 11, a worm gear 12 is welded to the outer wall of one side of the annular liner 4, and a worm 13 is meshed at the bottom of the worm gear 12, and the output shaft of a servo motor 14 is connected to the axis of the worm 13, a cover plate 18 is fixed to the top outer wall of the oil collecting shell 1 by bolts, and a first positioning roller 19 is provided on the inner wall of the middle part of the oil collecting shell 1;

[0027] By passing the braided steel wire rope through the annular inner liner 4 and the inside of the frustum shell 9, and using the continuously rotating internal nozzle to continuously spray grease, not only can the grease be sprayed effectively, but also dead corners can be avoided during the braiding and interlacing process, which can greatly improve the uniformity of grease adhesion.

[0028] Annular sealing grooves 5 are formed at both ends of the annular shell 3 along the axis, and annular sealing rings 6 are bonded to the inner walls of both sides of the annular liner 4 along the axis direction, and the annular sealing rings 6 are tightly matched with the annular sealing grooves 5. Arc baffles 15 are welded to the outer walls of both ends of the oil collecting shell 1, and one of the arc baffles 15 is connected to an oil drain pipe 16, and the bottom of the oil drain pipe 16 is plugged into the inside of the oil collecting box 17;

[0029] The cover plate 18 is located above the first positioning roller 19 and has a second positioning roller 20 disposed on its inner wall, and an adjusting screw rod 21 is rotatably disposed in the middle of the second positioning roller 20 .

[0030] The cover plates 18 on both sides of the adjusting screw rod 21 are penetrated with positioning holes 22, and the inner walls of the positioning holes 22 are slidably plugged with positioning rods 23;

[0031] In the process of careful processing, the extrusion treatment of the positioning roller can effectively provide a certain supporting force to complete smooth transportation, and after the coating is completed, a sponge wiping block 25 is set at the end to wipe off the grease remaining on the surface of the wire rope, so as to facilitate the later storage and save grease.

[0032] When this embodiment is used, the steel wire rope to be greased is first passed through the inside of the annular liner 4, and after the end is braided, the steel wire rope is placed above the first positioning roller 19. After completion, the cover plate 18 is fixed to the top of the oil collecting shell 1, and the adjusting screw 21 is rotated to drive the second positioning roller 20 to descend, and the steel wire rope is squeezed and positioned. After the extrusion and positioning are completed, the oil inlet pipe 11 is connected to the external oil supply pipeline, and then the servo motor 14 is started, so that the worm 13 drives the worm wheel 12 to rotate continuously, thereby driving the annular liner 4 and the frustum shell 9 to rotate, and the grease is continuously sprayed from the first nozzle 7 and the second nozzle 10, so that the braided steel wire rope can be completely sprayed with grease. After the grease is applied, it is staggeredly braided to complete the oiling, and the braided grease passes through the sponge wiping block 25, and the excess grease attached to the surface of the steel wire rope can be smeared, and the excess grease falls into the inside of the oil collecting shell 1, and is concentrated into the inside of the oil collecting box 17 through the oil discharge pipe 16, so that the collection can be completed and the waste of grease can be reduced.

[0033] Embodiment 2:

[0034] A corrosion-resistant wire rope pressure oiling device, such as Figure 1-4 As shown, this embodiment makes the following supplements on the basis of the embodiment 1: the inner walls on both sides of one end of the cover plate 18 are fixed with a servo cylinder 24 by screws, and the output shaft of the servo cylinder 24 is connected with a sponge wiping block 25, and the axes of the annular shell 3, the annular liner 4, the frustum shell 9 and the worm gear 12 are all located on the same straight line;

[0035] When this embodiment is used, during the oiling process, the scraped grease drips into the oil collecting shell 1 and is collected and processed through the oil drain pipe 16, thereby reducing the waste of grease and achieving further recycling.

[0036] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A corrosion-resistant wire rope pressure oiling device, comprising an oil collecting housing (1) with support legs (2) welded to the four corners of the bottom, characterized in that: An annular shell (3) is welded to the inner wall of one end of the oil collecting shell (1), and an annular inner shell (4) is sleeved on the inner wall of the annular shell (3). The inner wall of the annular inner shell (4) is connected to first nozzles (7) distributed at equal distances. The inner wall of one end of the annular inner shell (4) is connected to connecting pipes (8) distributed at equal distances, and the end of the connecting pipe (8) is connected to a frustum shell (9). The inner walls of the frustum shell (9) are all connected to second nozzles (10), and the inner wall of one end of the annular shell (3) is connected to an oil inlet pipe (11). A worm wheel (12) is welded to the outer wall of one side of the annular inner shell (4), and a worm (13) is meshed at the bottom of the worm wheel (12). The axis of the worm (13) is connected to the output shaft of a servo motor (14). A cover plate (18) is fixed to the top outer wall of the oil collecting shell (1) by bolts, and a first positioning roller (19) is provided on the inner wall of the middle part of the oil collecting shell (1).

2. A corrosion-resistant steel wire rope pressure oiling device according to claim 1, characterized in that: Annular sealing grooves (5) are formed at both ends of the annular shell (3) along the axis, and annular sealing rings (6) are bonded to the inner walls of both sides of the annular liner (4) along the axis, and the annular sealing rings (6) are tightly matched with the annular sealing grooves (5).

3. A corrosion-resistant steel wire rope pressure oiling device according to claim 1, characterized in that: The outer walls of both ends of the oil collecting housing (1) are welded with arc-shaped baffles (15), and one of the arc-shaped baffles (15) is connected to an oil drain pipe (16), the bottom of which is inserted into the interior of the oil collecting box (17).

4. A corrosion-resistant steel wire rope pressure oiling device according to claim 1, characterized in that: The cover plate (18) is located above the first positioning roller (19) and has a second positioning roller (20) disposed on its inner wall, and an adjusting screw rod (21) is rotatably disposed in the middle of the second positioning roller (20).

5. A corrosion-resistant steel wire rope pressure oiling device according to claim 4, characterized in that: Positioning holes (22) are formed through the cover plates (18) on both sides of the adjusting screw rod (21), and positioning rods (23) are slidably inserted into the inner walls of the positioning holes (22).

6. A corrosion-resistant steel wire rope pressure oiling device according to claim 1, characterized in that: A servo cylinder (24) is fixed to the inner walls on both sides of one end of the cover plate (18) by screws, and the output shaft of the servo cylinder (24) is connected to a sponge wiping block (25).

7. The corrosion-resistant steel wire rope pressure oiling device according to claim 1 is characterized in that: The axes of the annular shell (3), the annular inner shell (4), the frustum shell (9) and the worm gear (12) are all located on the same straight line.