Color steel tile overlock machine

By designing a color steel tile edge locking machine including frame, edge locking assembly, moving assembly and control assembly, the problem of inability to lock the end of the color steel tile and manual brake stop in the prior art is solved, and the effective locking and automatic brake stop function of the color steel tile end is realized, which improves the safety and efficiency of the equipment use.

CN222879082UActive Publication Date: 2025-05-16GUANGZHOU URBAN CONSTR ENG GENERAL CONTRACTING CO LTD +1
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Patent Information

Application Number
CN202421799288.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-26
Publication Date
2025-05-16
Estimated Expiration
2034-07-26

AI Technical Summary

Technical Problem

The existing color steel tile edge locking machine cannot lock the end of the color steel tile due to structural design problems, and needs to be manually braked to prevent rolling over or rushing out of the roof.

Method used

A color steel tile edge locking machine is designed, including frame, edge locking assembly, moving assembly and control assembly. The edge of the lock wheel overlaps with the frame's forward projection outer contour, the moving wheel is located inside the frame's forward projection outer contour, and the sensor is used for automatic brake stop.

Benefits of technology

It realizes effective locking of the ends of colored steel tiles to avoid water leakage, and improves the safety of equipment through the automatic brake stop function.

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Abstract

The utility model relates to equipment for roof engineering, and discloses a color steel tile overlock machine which comprises a rack, an overlock assembly, a moving assembly and a control assembly, the overlock assembly comprises a plurality of pairs of lock wheels which are sequentially arranged at the bottom of the rack at intervals, and each pair of lock wheels is used for locking the edges of two adjacent color steel tiles; the edges of the locking wheels located at the first end and the second point of the rack are overlapped with the edge of the orthographic projection outer contour of the rack, so that the rack advances to the end of the color steel tile, the pair of locking wheels located at the front end of the advancing direction can lock the edge of the end of the color steel tile, and the edge locking effect of the end of the color steel tile is guaranteed; the moving wheels are located in the outer contour of the orthographic projection of the rack, so that the situation that the moving wheels are arranged on the periphery of the rack and easily interfere with a building structure is avoided, and the rack can smoothly advance to the end of the color steel tile; in addition, a control assembly is further arranged and used for detecting whether the rack exceeds the color steel tiles or not so as to further control the motor to stop, and the color steel tile overlock machine is automatically braked and stopped, so that the problems of rollover or rushing out of a roof are avoided.
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Description

Technical Field

[0001] The utility model relates to equipment for roof engineering, in particular to a color steel tile edge locking machine. Background Art

[0002] Color steel tile, also known as color corrugated tile, is a kind of corrugated plate made of color coated steel plate, which is rolled and cold-bent into various corrugated shapes. It is often used in industrial and civil buildings, warehouses, special buildings, and roofs of large-span steel structures because of its light weight, high strength, rich colors, convenient and fast construction, earthquake resistance, fire resistance, rain resistance, long life, and maintenance-free.

[0003] Color steel tiles are usually pre-set with uniform specifications during production and processing to facilitate transportation and avoid deformation and handling difficulties. However, different building roofs have different shapes, so multiple color steel tiles are usually used to match different building roof shapes. When multiple color steel tiles are installed, the edge of each color steel tile needs to be connected to the edge of the adjacent color steel tile, and fixed and sealed to ensure the stability and waterproof performance of the overall structure of the color steel tile, and improve the wind resistance and ability to resist other external forces.

[0004] The color steel tile edge locking machine is a mechanical device specially used to connect the edges of color steel tiles. Its working principle is to connect the overlapping edges of two adjacent color steel tiles by folding and biting to form a tight connection structure, thereby ensuring the sealing and strength of the connection parts. Since the color steel tile edge locking machine usually locks the two adjacent color steel tiles after the color steel tiles are laid on the roof and the edges of the adjacent color steel tiles overlap and splice each other, if there are structures such as gutters or ventilation towers in the building structure, due to the structural design of the existing color steel tile edge locking machine, the locking wheel that performs the edge locking work is usually located within the outer contour of the frame of the color steel tile edge locking machine. Therefore, when the color steel tile edge locking machine moves to the edge position, the frame interferes with the building structure, but the locking wheel does not move to the end of the color steel tile, resulting in the color steel tile edge locking machine The locking wheel cannot lock the end of the color steel tile, and there is a hidden danger of water leakage, which greatly increases the workload of subsequent maintenance. In addition, when the color steel tile edge locking machine reaches the edge of the color steel tile, if the construction workers fail to manually stop it in time, it will roll over or the color steel tile edge locking machine will directly rush out of the roof, which can easily cause damage to the equipment. Utility Model Content

[0005] The purpose of the utility model is to provide a color steel tile edge locking machine to solve the problem that the existing color steel tile edge locking machine cannot lock the color steel tile end due to its own structural design problems, and the existing color steel tile edge locking machine must be manually stopped in time to prevent itself from tipping over or rushing out of the roof.

[0006] In order to achieve the above-mentioned purpose, the utility model provides a color steel tile edge locking machine, which includes a frame, an edge locking component, a moving component and a control component;

[0007] The bottom of the frame has a first end and a second end opposite to each other, and the direction extending from the first end to the second end is set as a first direction, and the edge locking assembly includes a plurality of pairs of locking wheels, and the plurality of pairs of locking wheels are arranged at intervals at the bottom of the frame along the first direction, and each pair of locking wheels is used to lock the edges of two adjacent color steel tiles; and the edges of the locking wheels located at the first end and the second end of the frame overlap with the edges of the outer contour of the positive projection of the frame;

[0008] The moving assembly includes a motor and a plurality of moving wheels, wherein the moving wheels are arranged at the bottom of the frame and are located inside the outer contour of the orthographic projection of the frame; the motor is arranged on the frame and is used to drive the moving wheels to rotate, and the moving direction of the moving wheels is parallel to the first direction;

[0009] The control component includes a sensor and a main board, wherein the main board is arranged on the frame and electrically connected to the sensor and the motor; the sensor is fixedly arranged at the first end and the second end of the frame and is used to detect whether the edge of the frame exceeds the color steel tile.

[0010] Furthermore, the control component also includes a remote controller, and the remote controller is wirelessly connected to the main board.

[0011] Furthermore, the outer contour of the orthographic projection of the frame is a square;

[0012] The first direction is perpendicular to two opposite sides of the square.

[0013] Furthermore, the sensor is an infrared detector, and the infrared detector includes four infrared detectors, which are respectively arranged at four corners of the bottom of the rack.

[0014] Furthermore, the edge locking assembly includes 2 to 8 pairs of locking wheels.

[0015] Furthermore, each pair of locking wheels includes a first locking wheel and a second locking wheel spaced apart on both sides of the first direction, the side of the first locking wheel close to the second locking wheel is an outer arc surface, the side of the second locking wheel close to the first locking wheel is an inner arc surface, and a clamping gap is formed between the outer arc surface and the inner arc surface.

[0016] Furthermore, some of the first locking wheels are arranged on different sides of the first direction.

[0017] Furthermore, it also includes a power supply, which is arranged in the frame and electrically connected to the motor.

[0018] Furthermore, the moving assembly also includes connecting members whose number is the same as that of the moving wheels, and the moving wheels are connected to the bottom of the frame through the connecting members.

[0019] Furthermore, the connecting member includes a connecting seat and a connecting shaft, the connecting seat is fixed to the bottom surface of the frame and extends downward, the connecting shaft is connected to the connecting seat, the connecting shaft is perpendicular to the first direction, and the moving wheel is passed through the connecting shaft.

[0020] Compared with the prior art, the color steel tile edge locking machine provided by the utility model has the following beneficial effects:

[0021] The utility model provides a color steel tile edge locking machine, which includes a frame, an edge locking component, a moving component and a control component; the edge locking component includes a plurality of pairs of locking wheels, each pair of locking wheels is used to lock the edges of two adjacent color steel tiles, and the edges of the locking wheels located at the first end and the second end of the frame overlap with the edges of the outer contour of the frame's positive projection, the moving component includes a motor and a plurality of moving wheels, the motor is used to drive the moving wheels to rotate, and the moving direction of the moving wheels is parallel to the first direction, so that the frame moves along the first direction, and the plurality of pairs of locking wheels located at the bottom of the frame lock the edges of the color steel tiles passed by the frame while the frame moves forward, thereby completing the alignment of the corresponding color steel tiles. The edges of two adjacent color steel tiles are locked to achieve the edge locking function of the two adjacent color steel tiles; and when the color steel tile edge locking machine moves to the end of the color steel tile, since the moving wheel is located inside the outer contour of the frame's positive projection, the frame will not be unable to move to the end of the color steel tile due to the interference between the moving wheel and the building structure, that is, the frame can move to the end of the color steel tile, and since the edges of the locking wheels located at both ends overlap with the edges of the outer contour of the frame's positive projection, when the frame moves to the end of the color steel tile, the locking wheel can also lock the end position of the color steel tile, thereby avoiding leakage at the end position of the color steel tile due to not being locked or not being locked in place, thereby reducing subsequent maintenance costs. In addition, the color steel tile edge locking machine includes a control component, in which the sensor can detect whether the edge of the frame exceeds the color steel tile, so as to further control the motor through the mainboard electrically connected to the sensor to automatically stop the color steel tile edge locking machine, thereby avoiding problems such as the color steel tile edge locking machine tipping over or directly rushing out of the roof due to untimely manual braking, thereby improving the safety of the use of the color steel tile edge locking machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a side view of a color steel tile edge locking machine according to an embodiment of the utility model;

[0023] Figure 2 It is a bottom structural schematic diagram of a color steel tile edge locking machine according to an embodiment of the utility model;

[0024] Figure 3 The utility model is a schematic diagram of the top structure of a color steel tile edge locking machine according to an embodiment of the utility model.

[0025] In the figure, 100, color steel tile edge locking machine; 1, frame; 2, edge locking assembly; 21, locking wheel; 211, first locking wheel; 212, second locking wheel; 3, moving assembly; 31, motor; 32, moving wheel; 33, connector; 4, control assembly; 41, sensor; 42, main board. DETAILED DESCRIPTION

[0026] The following is a further detailed description of the specific implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0027] like Figure 1 to Figure 3 As shown, a color steel tile edge locking machine 100 of an embodiment of the utility model comprises a frame 1, an edge locking assembly 2, a moving assembly 3 and a control assembly 4; the bottom of the frame 1 has a first end and a second end opposite to each other, and the direction extending from the first end to the second end is set as a first direction X, and the edge locking assembly 2 comprises a plurality of pairs of locking wheels 21, and the plurality of pairs of locking wheels 21 are arranged at intervals at the bottom of the frame 1 along the first direction X, and each pair of the locking wheels 21 is used to lock the edges of two adjacent color steel tiles; and the edges of the locking wheels 21 located at the first end and the second end of the frame 1 overlap with the edges of the outer contour of the positive projection of the frame 1; the moving assembly 3 It includes a motor 31 and a plurality of moving wheels 32, wherein the moving wheels 32 are arranged at the bottom of the frame 1, and the moving wheels 32 are located inside the outer contour of the positive projection of the frame 1; the motor 31 is arranged on the frame 1, and is used to drive the moving wheels 32 to rotate, and the moving direction of the moving wheels 32 is parallel to the first direction X; the control component 4 includes a sensor 41 and a main board 42, and the main board 42 is arranged on the frame 1 and is electrically connected to the sensor 41 and the motor 31; the sensor 41 is fixedly arranged at the first end and the second end of the frame 1, and is used to detect whether the edge of the frame 1 exceeds the color steel tile.

[0028] Based on the above technical solution, under the drive of the motor 31, the moving wheel 32 rotates and drives the frame 1 to move in the first direction, so that several pairs of locking wheels 21 lock the edges of the color steel tiles passed by the frame 1, thereby locking the edges of two adjacent color steel tiles; since the moving wheel 32 is located inside the outer contour of the orthographic projection of the frame 1, the color steel tile edge locking machine 100 will not cause the frame 1 to be unable to move to the end of the color steel tile due to the interference between the moving wheel 32 and the building structure. When the frame 1 moves to the end position of the color steel tile, since the edges of the locking wheels located at both ends of the frame overlap with the edges of the outer contour of the orthographic projection of the frame 1, the locking wheel 21 can lock the end of the color steel tile, so that the frame 1 can complete the locking of the end position of the color steel tile without continuing to move, thereby avoiding the problem that the end position of the color steel tile cannot be locked when the frame 1 cannot move forward. Through the sensor 41 fixed at the first end and the second end of the frame 1, it is detected whether the edge of the frame 1 exceeds the color steel tile, and then the motor 31 is controlled through the mainboard 42 electrically connected thereto, so that the color steel tile edge locking machine 100 is stopped, thereby avoiding the color steel tile edge locking machine 100 from overturning or rushing out of the roof due to manual failure to stop the color steel tile edge locking machine 100 in time.

[0029] Furthermore, if Figure 1 As shown, in order to save labor and avoid the problem of inadequate locking due to manual operation, the control component 4 also includes a remote control, which is wirelessly connected to the main board 42; through the wireless connection between the remote control and the main board 42, the remote control can send a start signal or a stop signal to the main board 42, and the main board 42 can control the start of the motor 31 according to the start signal, or control the stop of the motor 31 according to the stop signal, so that the construction personnel can control the start and stop of the color steel tile edge locking machine 100 through the remote control.

[0030] Furthermore, if Figure 2 and Figure 3 As shown, the outer contour of the orthographic projection of the frame 1 is a square, and the first direction X is perpendicular to the two opposite sides of the square, so as to facilitate the positioning of several pairs of locking wheels 21 when they are installed on the frame 1; and when in use, it is possible to judge whether the color steel tile folding machine 100 is offset by the edge of the frame 1 and the folding of the color steel tile, so as to take further measures to correct the moving direction of the color steel tile folding machine 100, thereby ensuring the locking effect.

[0031] Furthermore, if Figure 2As shown, in order to specifically implement the detection function of the sensor 41, the sensor 41 is an infrared detector, and in order to ensure that any edge of the rack 1 beyond the color steel tile can be detected, the infrared detector includes four, and the four infrared detectors are respectively arranged at the four corners of the bottom of the rack.

[0032] Furthermore, if Figure 1 and Figure 2 As shown, in order to improve the edge locking quality of the color steel tile edge locking machine 100, the edge locking assembly 2 includes 2 to 8 pairs of locking wheels 21 to lock the edge of the color steel tile multiple times.

[0033] Further, each pair of locking wheels 21 includes a first locking wheel 211 and a second locking wheel 212 spaced apart on both sides of the first direction X, the first locking wheel 211 has an outer arc-shaped surface on one side close to the second locking wheel 212, and the second locking wheel 212 has an inner arc-shaped surface on one side close to the first locking wheel 211, and a clamping gap is formed between the outer arc-shaped surface and the inner arc-shaped surface, and the edges of two adjacent color steel tiles will be locked after passing through the clamping gap. Preferably, the color steel tile edge locking machine in this embodiment includes four pairs of locking wheels 21.

[0034] Furthermore, if Figure 2 As shown, in order to enhance the locking effect of the edge of the color steel tile, thereby improving the waterproof performance and other resistances of the locking position of the edge of the color steel tile, part of the first locking wheel 211 is arranged on different sides of the first direction X, and correspondingly, part of the second locking wheel 212 will also be arranged on different sides of the first direction X, so that when the color steel tile is locked, the color steel tile is squeezed and locked from both sides, thereby improving the edge locking effect of the color steel tile.

[0035] Preferably, in this embodiment, in the first direction X, there are four pairs of locking wheels 21, and the first locking wheels 211 in the first two pairs of locking wheels 21 are arranged on one side of the first direction X, and the first locking wheels 211 in the last two pairs of locking wheels 21 are arranged on the other side of the first direction X, so that the color steel tiles are first squeezed and locked from one side by two pairs of locking wheels 21, and then squeezed and locked from the other side by the other two pairs of locking wheels 21, so as to squeeze and lock the edges of the two color steel tiles, thereby increasing the reliability of the edge locking of the color steel tiles.

[0036] Furthermore, since the existing color steel tile edge locking machine 100 connects the motor 31 and the external power supply through wires to provide power for the motor 31, when the wires are too short, the color steel tile edge locking machine 100 cannot move to the desired position, and it is necessary to replace the wires or connect the wires to solve the problem, which will increase the construction time and reduce the construction efficiency. To solve this problem, the color steel tile edge locking machine 100 also includes a power supply, which is arranged in the frame 1 and is electrically connected to the motor 31 to provide power for the motor 31.

[0037] Preferably, the power source in this embodiment is a lithium battery power source, which can be repeatedly charged and discharged, thereby improving the ease of use of the color steel tile overlocking machine 100 and facilitating its popularization and use.

[0038] Furthermore, if Figure 1 As shown, in order to set the moving wheel 32 at the bottom of the frame 1 and allow the moving wheel 32 to rotate, the moving component 3 also includes the same number of connecting members 33 as the moving wheels 32, and the moving wheels 32 are connected to the bottom of the frame 1 through the connecting members 33.

[0039] Furthermore, the connecting member 33 includes a connecting seat and a connecting shaft, the connecting seat is fixed to the bottom surface of the frame 1 and extends downward, the connecting shaft is connected to the connecting seat, the connecting shaft is perpendicular to the first direction X, and the moving wheel 32 is passed through the connecting shaft to ensure that the moving direction of the moving wheel 32 is parallel to the first direction X, thereby reducing the possibility of the frame 1 being offset during the locking process.

[0040] The working process of the utility model is as follows: the color steel tile edge locking machine 100 is placed as a whole at the edge splicing position of two adjacent color steel tiles on the roof, and the edge end of the color steel tile is aligned with the clamping gap of a pair of locking wheels 21 to guide the edges of the two color steel tiles into the clamping gap; the remote control sends a start signal, the main board 42 receives the start signal, controls the motor 31 to start, and the motor 31 drives the moving wheel 32 to rotate, thereby driving the frame 1 to move along the first direction X, and a plurality of pairs of locking wheels 21 lock the edges of the color steel tiles passed by the frame 1. When the frame 1 moves to the end of the color steel tile, the position A pair of locking wheels 21 at the front end of the traveling direction also locks the ends of the color steel tiles, thereby completing the locking of the edges of two adjacent color steel tiles. The construction personnel sends a stop signal through the remote control, and the host 42 receives the stop signal and controls the motor 31 to stop, thereby stopping the color steel tile edge locking machine 100; if the construction personnel fail to send a stop signal through the remote control in time, when the sensor 41 detects that the edge of the frame 1 exceeds the color steel tile, it will send out an induction signal, and the host 42 receives the induction signal and controls the motor 31 to stop, and can also stop the color steel tile edge locking machine 100, thereby preventing it from tipping over or directly rushing out of the roof.

[0041] In summary, the embodiment of the utility model provides a color steel tile edge locking machine 100, wherein a plurality of pairs of locking wheels 21 arranged at the bottom of the frame 1 can lock the edges of two adjacent color steel tiles, and under the drive of the motor 31, the moving wheel 32 rotates and drives the frame 1 to move along a plurality of pairs of the first directions X, so that a plurality of pairs of locking wheels 21 lock the edges of the color steel tiles passing by, and when the frame 1 moves to the end of the color steel tile, a pair of locking wheels 21 located at the front end of the moving direction can also lock the end of the color steel tile, thereby completing The locking effect of the ends of the color steel tiles is ensured, the hidden danger of leakage is reduced, and the cost of later maintenance is reduced; in addition, by setting the control module 4, the sensor 41 is used to detect whether the edge of the frame 1 exceeds the color steel tile, and the induction signal can be sent through the sensor 41, and the host 42 receives the induction signal and controls the motor 31 to stop, thereby stopping the color steel tile edge locking machine 100 to prevent it from failing to stop in time and rolling over or directly rushing out of the roof, thereby improving construction safety.

[0042] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and substitutions can be made without departing from the technical principle of the present invention. These improvements and substitutions should also be regarded as the protection scope of the present invention.

Claims

1. A color steel tile edge locking machine, characterized in that: It includes a frame, an edge locking assembly, a moving assembly and a control assembly; The bottom of the frame has a first end and a second end opposite to each other, and the direction extending from the first end to the second end is set as a first direction, and the edge locking assembly includes a plurality of pairs of locking wheels, and the plurality of pairs of locking wheels are arranged at intervals at the bottom of the frame along the first direction, and each pair of locking wheels is used to lock the edges of two adjacent color steel tiles; and the edges of the locking wheels located at the first end and the second end of the frame overlap with the edges of the outer contour of the positive projection of the frame; The moving assembly includes a motor and a plurality of moving wheels, wherein the moving wheels are arranged at the bottom of the frame and are located inside the outer contour of the orthographic projection of the frame; the motor is arranged on the frame and is used to drive the moving wheels to rotate, and the moving direction of the moving wheels is parallel to the first direction; The control component includes a sensor and a main board, wherein the main board is arranged on the frame and electrically connected to the sensor and the motor; the sensor is fixedly arranged at the first end and the second end of the frame and is used to detect whether the edge of the frame exceeds the color steel tile.

2. The color steel tile edge locking machine according to claim 1, characterized in that: The control component also includes a remote controller, and the remote controller is wirelessly connected to the main board.

3. The color steel tile edge locking machine according to claim 1, characterized in that: The orthographic projection outer contour of the frame is a square; The first direction is perpendicular to two opposite sides of the square.

4. The color steel tile edge locking machine according to claim 3, characterized in that: The sensor is an infrared detector, and the infrared detector includes four infrared detectors, which are respectively arranged at the four corners of the bottom of the rack.

5. The color steel tile edge locking machine according to claim 1, characterized in that: The edge locking assembly comprises 2 to 8 pairs of locking wheels.

6. The color steel tile edge locking machine according to claim 1, characterized in that: Each pair of locking wheels includes a first locking wheel and a second locking wheel spaced apart on both sides of the first direction, the side of the first locking wheel close to the second locking wheel is an outer arc surface, the side of the second locking wheel close to the first locking wheel is an inner arc surface, and a clamping gap is formed between the outer arc surface and the inner arc surface.

7. The color steel tile edge locking machine according to claim 6, characterized in that: Some of the first locking wheels are arranged on different sides of the first direction.

8. The color steel tile edge locking machine according to claim 1, characterized in that: It also includes a power supply, which is arranged in the frame and electrically connected to the motor.

9. The color steel tile edge locking machine according to claim 1, characterized in that: The moving assembly further includes connecting members having the same number as the moving wheels, and the moving wheels are connected to the bottom of the frame through the connecting members.

10. The color steel tile edge locking machine according to claim 9, characterized in that: The connecting member includes a connecting seat and a connecting shaft, the connecting seat is fixed on the bottom surface of the frame and extends downward, the connecting shaft is connected to the connecting seat, the connecting shaft is perpendicular to the first direction, and the moving wheel is passed through the connecting shaft.