Enamel wallboard suitable for unit bathroom

Abstract

The utility model relates to the technical field of unit bathrooms, in particular to an enamel wallboard suitable for a unit bathroom, which comprises a metal substrate and a glaze layer, and the glaze layer is laid on the outer side wall of the metal substrate; the side ends of the metal substrates are bent upwards to form inverted-L-shaped mounting parts, and the mounting parts are used in cooperation with detachable parts to be used for connecting the adjacent metal substrates; the reinforcing assembly comprises a honeycomb core and a wrapping layer, the honeycomb core is laid on the inner side wall of the metal base plate, the wrapping layer wraps the honeycomb core, a closed cavity is defined by the wrapping layer and the metal base plate, and the honeycomb core is located in the closed cavity. According to the antibacterial enamel wallboard suitable for the unit bathroom, the metal base plate and the glaze layer are combined together to form the enamel wallboard, so that the surface of the wallboard is smooth and clean, the wallboard has certain antibacterial performance, and the antibacterial enamel wallboard suitable for the unit bathroom is suitable for being used in the environment, where bacteria are prone to breeding, of the unit bathroom.

Description

Technical Field

[0001] The utility model relates to the technical field of integrated bathrooms, in particular to an enamel wallboard suitable for integrated bathrooms. Background Art

[0002] At present, the walls of the overall bathroom are mainly divided into three categories in terms of materials: sheet molding compound (SMC) wall panels, color steel wall panels and ceramic tile wall panels.

[0003] SMC wall panels are formed by a special mold under high temperature and high pressure in one time. They have strong mechanical properties, light material weight, corrosion resistance and other characteristics, but the quality is low, there is a strong plastic feel, and the mold cost is very high; color steel wall panels are a kind of metal colored steel plate with steel plate as the base material and vinyl chloride material rolled on the surface. They are made by bending. The cost of color steel wall panels is moderate and the appearance is beautiful. They are suitable for consumers who pursue beauty. However, color steel wall panels have poor wear resistance, are easily scratched, and are easy to get fingerprints; once the surface of the color steel wall panels is damaged and is in a humid environment for a long time, it is easy to rust and breed bacteria. Ceramic tile wall panels use wall tiles as the wall panel surface material, which are compounded with the base material in a mold. Because the surface material of ceramic tile wall panels is traditional ceramic tiles, ceramic tile wall panels are more acceptable to the public, but the production cost is relatively high, and the wall panels themselves are very heavy, which causes great troubles in transportation and installation; after completing the installation of the entire bathroom, it is also necessary to beautify the gaps between the wall tiles that make up the ceramic tile wall panels, which increases a lot of workload. At the same time, the texture of the brick surface will be divided by the beautifying seams, reducing the overall aesthetics of the bathroom. Utility Model Content

[0004] The utility model aims to solve at least one of the technical problems existing in the related art. To this end, the utility model provides an antibacterial enamel wall panel for an integrated bathroom.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] An antibacterial enamel wall panel for an integrated bathroom, comprising:

[0007] A metal substrate and a glaze layer, wherein the glaze layer is laid on the outer side wall of the metal substrate;

[0008] Wherein, the side end of the metal substrate is bent upward to form an inverted L-shaped mounting piece, and the mounting piece is used in conjunction with the detachable component to connect adjacent metal substrates;

[0009] A reinforcement component, the reinforcement component comprising a honeycomb core and a wrapping layer, the honeycomb core is laid on the inner wall of the metal substrate, the wrapping layer is wrapped around the outside of the honeycomb core, the wrapping layer and the metal substrate enclose a closed cavity, and the honeycomb core is located in the closed cavity.

[0010] Further, the detachable component includes a first detachable component, and the first detachable component is used for connecting the adjacent metal substrates at the plane wall panel;

[0011] The first detachable component includes a center seam pressure line and a center seam profile, the center seam profile is concave, the center seam profile is used to connect adjacent mounting parts, and the center seam pressure line is arranged between two adjacent mounting parts.

[0012] Furthermore, the detachable component includes a second detachable component, and the second detachable component is used for connecting the adjacent metal base plates at the inner corner of the wall panel;

[0013] The second detachable component includes a corner profile and a corner pressure line, wherein the corner profile is used for connecting adjacent mounting parts; and the corner pressure line is arranged between adjacent mounting parts.

[0014] Furthermore, the metal substrate is made of steel.

[0015] Furthermore, the material used for the glaze layer is enamel glaze

[0016] Furthermore, the honeycomb core and the wrapping layer are both made of aluminum or aluminum alloy.

[0017] Furthermore, the honeycomb core is connected to the inner wall of the metal substrate by gluing.

[0018] Furthermore, the top of the mounting member is curled toward the side wall of the adjacent reinforcing component to form an arc-shaped end surface.

[0019] The above one or more technical solutions in the embodiments of the utility model have at least one of the following technical effects:

[0020] The utility model provides an antibacterial enamel wall panel suitable for an integrated bathroom. The metal substrate and the glaze layer are combined to form an enamel wall panel, so that the surface of the wall panel is smooth and clean and has certain antibacterial properties. It is suitable for use in an environment such as an integrated bathroom where bacteria are easily bred. The reinforcement component with a honeycomb core can not only strengthen and stabilize the metal substrate, but also reduce the weight of the enamel wall panel as a whole.

[0021] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0023] Figure 1 The utility model is provided in an embodiment of an enamel wall panel structure suitable for an integrated bathroom.

[0024] Figure 2 It is a schematic diagram of the connection status of adjacent mounting parts at a plane wall panel provided by an embodiment of the utility model.

[0025] Figure 3 It is a schematic diagram of the connection status of adjacent mounting parts at the inner corner of a wall panel provided by an embodiment of the utility model.

[0026] Reference numerals:

[0027] 1. Metal substrate; 11. Mounting piece; 2. Glaze layer; 3. Reinforcement assembly; 31. Honeycomb core; 32. Wrapping layer; 33. Enclosed cavity; 41. First detachable component; 411. Center seam profile; 412. Center seam pressure line; 42. Second detachable component; 421. Corner profile; 422. Corner pressure line. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical solution and advantages of the utility model clearer, the technical solution of the utility model will be clearly and completely described below in conjunction with the drawings in the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. The following embodiments are used to illustrate the utility model, but cannot be used to limit the scope of the utility model.

[0029] In the description of the embodiments of the present utility model, it should be noted that the terms "upper", "lower", "inner", "outer", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the embodiments of the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0030] In the description of the embodiments of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the term "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present utility model can be understood in specific circumstances.

[0031] In the description of this specification, the description of reference terms such as "a specific embodiment" means that the specific features, structures, materials or characteristics combined with the embodiment are included in at least one embodiment of the utility model embodiment. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments in a suitable manner.

[0032] Combine the following Figures 1 to 3 Description The utility model provides an enamel wall panel suitable for an integrated bathroom.

[0033] An enamel wall panel suitable for an integrated bathroom, comprising:

[0034] A metal substrate 1 and a glaze layer 2, wherein the glaze layer 2 is laid on the outer side wall of the metal substrate 1;

[0035] The side end of the metal substrate 1 is bent upward to form an inverted L-shaped mounting member 11 , and the mounting member 11 is used in conjunction with a detachable component (not shown in the figure) to connect adjacent metal substrates 1 .

[0036] The preparation process of the metal substrate 1 is as follows: a metal plate of suitable thickness is selected, and the metal plate is first cut according to the size of the wall panel; the cut metal plate is bent using a bending machine and a mold to fold out a mounting member 11, and the mounting member 11 is an inverted L-shape, or other shapes suitable for installation. In order to improve the close bonding between the steel plate and the glassy glaze, the processed metal plate needs to be pre-treated according to the process of "degreasing → pickling → nickel treatment → neutralization" to obtain the metal substrate 1. The metal plate used in the above preparation process can be a steel plate or a copper plate, but is not limited to a steel plate or a copper plate.

[0037] The glaze layer 2 is prepared by the following process: spraying the glaze evenly on the pre-treated metal substrate 1, and then entering the drying furnace for drying after the glaze spraying is completed; after the drying is completed, entering the firing furnace for firing, the firing furnace temperature is controlled at about 850°C, the ground and finely crushed glaze is melted, and the glaze is crystallized by high-temperature firing, thereby forming an enamel wallboard with a smooth surface. The enamel is sintered on the metal substrate at high temperature by the glaze, so after sintering, the glaze layer contains nearly half of the metal oxides, and the trace dissolved metal ions have a bactericidal function. Therefore, the enamel wallboard has antibacterial properties and is suitable for use in an environment such as an integrated bathroom that is easy to breed bacteria. The enamel plate has a high Mohs hardness value, so it has strong wear resistance, which is conducive to keeping the surface smooth and bright; the enamel has strong chemical corrosion resistance, so it is conducive to the cleaning of the wall. At the same time, since the enamel wall panel includes the metal substrate 1 and the glaze layer 2 formed by high-temperature firing, the enamel wall panel also has a magnetic suction function and can be magnetically stored. The magnetic suction load is generally around 0.5kg to 1.5kg depending on the product. The larger the adsorption surface of the enamel wall panel, the greater the load.

[0038] Among them, the glaze used in the preparation process is enamel glaze.

[0039] It also includes a reinforcement component 3, which includes a honeycomb core 31 and a wrapping layer 32. The honeycomb core 31 is laid on the inner wall of the metal substrate 1, and the wrapping layer 32 is wrapped around the outside of the honeycomb core 31. The wrapping layer 32 and the metal substrate 1 enclose a closed cavity 33, and the honeycomb core 31 is located in the closed cavity 33. The reinforcement component 3 plays a role in strengthening and stabilizing the metal substrate 1 and the metal substrate 1. Setting the inner core of the reinforcement component 3 as the honeycomb core 31 is conducive to reducing the weight of the wallboard.

[0040] According to a specific embodiment provided by the utility model, the detachable component includes a first detachable component 41, and the first detachable component 41 is used for connecting the adjacent metal substrates 1 at the plane wall panel;

[0041] The first detachable component 41 includes a center seam profile 411 and a center seam pressure line 412. The center seam profile 411 is "concave" shaped and is used to connect adjacent mounting parts 11. The center seam pressure line 412 is arranged between two adjacent mounting parts 11. When installing the enamel wall panel, the connection process of the adjacent metal substrates 1 at the plane wall panel is as follows: first fix the center seam profile 411, then insert the adjacent mounting parts 11 into the opening of the center seam profile 411, and finally use a tool to knock the center seam pressure line 412 into the gap between the adjacent mounting parts 11 to complete the installation of the wall panel at the plane.

[0042] According to a specific embodiment provided by the utility model, the detachable component includes a second detachable component 42, and the second detachable component 42 is used for connecting the adjacent metal substrates 1 at the inner corner of the wall panel;

[0043] The second detachable component 42 includes a corner profile 421 and a corner pressure line 422. The corner profile 421 is used to connect adjacent mounting parts 11; the corner pressure line 422 is arranged between adjacent mounting parts 11. The installation process of the corner profile 421 and the corner pressure line 422 is consistent with the installation process of the center seam profile 411 and the center seam pressure line 412, and will not be repeated here.

[0044] According to a specific embodiment provided by the utility model, the honeycomb core 31 and the wrapping layer 32 are both made of aluminum or aluminum alloy. Aluminum or aluminum alloy is light and has high strength, which can make the reinforcing component 3 play a good reinforcing and stabilizing role. Aluminum and aluminum alloy have good corrosion resistance and are suitable for use in the overall bathroom environment with a relatively humid environment.

[0045] According to a specific embodiment provided by the present utility model, the honeycomb core 31 is connected to the inner wall of the metal substrate 1 by bonding.

[0046] According to a specific embodiment provided by the utility model, the top of the mounting member 11 is curled toward the side wall of the adjacent reinforcing assembly 3 to form an arc-shaped end surface. The arc-shaped end surface is convenient for installation and prevents the installer from being scratched by the end surface during the installation process.

[0047] According to a specific embodiment provided by the present invention, the thickness of the metal substrate 1 is 1.5 mm to 2.5 mm, and the thickness of the wrapping layer 32 is 1 mm to 1.5 mm.

[0048] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the utility model.

Claims

1. An enamel wall panel suitable for an integrated bathroom, characterized in that: include: A metal substrate and a glaze layer, wherein the glaze layer is laid on the outer side wall of the metal substrate; Wherein, the side end of the metal substrate is bent upward to form an inverted L-shaped mounting piece, and the mounting piece is used in conjunction with the detachable component to connect adjacent metal substrates; A reinforcement component, the reinforcement component comprising a honeycomb core and a wrapping layer, the honeycomb core is laid on the inner wall of the metal substrate, the wrapping layer is wrapped around the outside of the honeycomb core, the wrapping layer and the metal substrate enclose a closed cavity, and the honeycomb core is located in the closed cavity.

2. The enamel wall panel suitable for an integrated bathroom as claimed in claim 1, characterized in that: The detachable components include a first detachable component, and the first detachable component is used for connecting the adjacent metal substrates at the plane wall panel; The first detachable component includes a center seam pressure line and a center seam profile, the center seam profile is concave, the center seam profile is used to connect adjacent mounting parts, and the center seam pressure line is arranged between two adjacent mounting parts.

3. The enamel wall panel suitable for an integrated bathroom as claimed in claim 1, characterized in that: The detachable component includes a second detachable component, and the second detachable component is used for connecting the adjacent metal base plates at the inner corner of the wall panel; The second detachable component includes a corner profile and a corner pressure line, wherein the corner profile is used for connecting adjacent mounting parts; and the corner pressure line is arranged between adjacent mounting parts.

4. The enamel wall panel suitable for an integrated bathroom as claimed in claim 1, characterized in that: The metal substrate is made of steel.

5. The enamel wall panel suitable for an integrated bathroom as claimed in claim 1, characterized in that: The material used for the glaze layer is enamel glaze.

6. The enamel wall panel suitable for an integrated bathroom as claimed in claim 1, characterized in that: The honeycomb core and the wrapping layer are both made of aluminum or aluminum alloy.

7. The enamel wall panel suitable for an integrated bathroom as claimed in claim 1, characterized in that: The honeycomb core is connected to the inner side wall of the metal substrate by gluing.

8. The enamel wall panel suitable for an integrated bathroom as claimed in claim 1, characterized in that: The top of the mounting member is curled toward the side wall of the adjacent reinforcing component to form an arc-shaped end surface.

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