Filter device of magnetic suspension air compressor

By setting up a guide cabin at the air inlet end of the air compressor and inserting the filter element, combined with the fan air inlet cabin and cooling air inlet cabin design in the air inlet cabin, the problem of poor effect of the existing air compressor filter system is solved, and more efficient filtration and maintenance are achieved, convenient filter element replacement and stable air compressor operation are achieved.

CN222879977UActive Publication Date: 2025-05-16YIXING KAIFENG ENERGY SAVING TECH CO LTD
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Patent Information

Application Number
CN202421713901.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-18
Publication Date
2025-05-16
Estimated Expiration
2034-07-18

AI Technical Summary

Technical Problem

The filtration system of the existing high-speed magnetic suspension air compressor has low filtration effect, small filtration area, and complex filter cotton replacement process, which affects the use effect of the air compressor and causes the air compressor to be too high.

Method used

A magnetic suspension air compressor filter device is designed. By setting up a air guide cabin at the air inlet end of the air compressor and plugging the filter element to the air guide cabin, the filter stability and maintenance convenience of the filter element are improved by using the design of the air guide cabin. At the same time, the fan air inlet cabin and cooling air inlet cabin in the up and down direction are constructed in the air inlet cabin to achieve ventilation treatment and environmental stability.

Benefits of technology

It improves the filtration stability of the air inlet end of the air compressor, simplifies the filter element replacement and maintenance process, reduces maintenance costs, and maintains the stability of the environment in the fan cabin through ventilation and treatment, improving the overall use effect of the air compressor.

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Abstract

The utility model relates to the technical field of magnetic suspension air compressors, in particular to a magnetic suspension air compressor filtering device which comprises an air inlet cabin, a fan cabin and a frequency conversion cabin which are sequentially arranged in a machine box, a fan air inlet cabin and a cooling air inlet cabin which are arranged in the vertical direction are constructed in the air inlet cabin, and an air compressor is arranged in the fan cabin. A cooling air inlet cabin is arranged at the air inlet end of the air compressor, an air guide cabin is arranged between the filter element and the air inlet end of the air compressor, the filter element is connected to the air guide cabin in an inserted mode, and a cooling pipeline connected between the air compressor and the outside is arranged in the cooling air inlet cabin. On one hand, the filtering stability of the filter element on air about to enter the air compressor can be guaranteed, on the other hand, the filter element can be conveniently replaced and maintained, the maintenance steps and cost of the filter element are reduced, and the fan air inlet cabin and the cooling air inlet cabin which are arranged in the vertical direction are constructed in the air inlet cabin; the cooling air inlet cabin can be used for conducting ventilation treatment on the environment in the fan cabin, and the stability of the environment in the fan cabin is kept.
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Description

Technical Field

[0001] The utility model relates to the technical field of magnetic suspension air compressors, in particular to a magnetic suspension air compressor filtering device. Background Art

[0002] The high-speed magnetic levitation blower air intake filter system currently uses simple flat filter cotton to purify the imported air, which has low filtering effect and small filtering area. In addition, the filter cotton has a complicated process when replacing, and the filter frame and filter cotton need to be disassembled. Especially after a period of use, impurities will make the filtering effect of the filter cotton worse, thereby affecting the air intake effect of the blower, resulting in poor use of the air compressor. On the other hand, when the air compressor is running, the gas temperature in the air compressor will be too high, affecting the subsequent use stability of the compressed gas. Therefore, it is necessary to filter the compressed gas to reduce the temperature of the compressed gas to meet the needs of subsequent actual use. Therefore, a magnetic levitation air compressor filter device is needed. Utility Model Content

[0003] In view of the above-mentioned shortcomings of the prior art, the purpose of the present invention is to provide a magnetic suspension air compressor filter device for solving the gas filtering problem of the air compressor in the prior art.

[0004] In order to achieve the above purpose and other related purposes, the utility model provides the following technical solutions:

[0005] A magnetic suspension air compressor filter device, comprising an air compressor, and further comprising:

[0006] A chassis, wherein an air inlet compartment, a fan compartment and a frequency conversion compartment are sequentially arranged in the chassis, wherein a fan air inlet compartment and a cooling air inlet compartment arranged in an up-and-down direction are constructed in the air inlet compartment, and the air compressor is arranged in the fan compartment;

[0007] An air inlet filter assembly, the air inlet filter assembly is arranged in the air inlet cabin of the fan, the air inlet filter assembly comprises a filter element, an air guide cabin is arranged between the filter element and the air inlet end of the air compressor, and the filter element is plugged into the air guide cabin;

[0008] A cooling pipeline connecting the air compressor and the outside world is arranged in the cooling air inlet cabin.

[0009] To implement the above technical solution, an air guide cabin is arranged at the air inlet end of the air compressor and the filter element is plugged into the air guide cabin. On the one hand, the filtering stability of the filter element on the air that is about to enter the air compressor can be guaranteed. On the other hand, the replacement and maintenance of the filter element can be facilitated, and the steps and costs of filter element maintenance can be reduced. A fan air inlet cabin and a cooling air inlet cabin arranged in the upper and lower directions are constructed in the air inlet cabin. The cooling air inlet cabin can be used to ventilate the environment in the fan cabin to maintain the stability of the environment in the fan cabin.

[0010] In one embodiment of the utility model, the filter element is arranged in two upper and lower groups on the air guide cabin, and the end face size of the air guide cabin connected to the air inlet end of the air compressor is gradually reduced toward the air inlet end of the air compressor to guide the airflow in the air guide cabin to the air inlet end of the air compressor.

[0011] To implement the above technical solution, by arranging two groups of filter elements in the upper and lower parts on the air guide cabin, the stability of the air intake volume at the air inlet end of the air compressor can be ensured. The end face size of the air guide cabin connected to the air inlet end of the air compressor is gradually reduced toward the air inlet end of the air compressor. By utilizing the Coanda effect during gas flow, the smoothness of the gas entering the air inlet end of the air compressor can be improved, thereby ensuring the working stability of the air compressor.

[0012] In one embodiment of the utility model, the end surface of one side of the air guide cabin connected to the air inlet end of the air compressor is arranged in a prism shape, and the air guide cabin is independent of the air inlet cabin of the fan.

[0013] To implement the above technical solution, the end face of the air guide cabin connected to the air inlet of the air compressor is set in a prism shape. The shape of the prism can be used to guide the airflow entering the air guide cabin. Combined with the Coanda effect when the airflow flows, the airflow can flow into the air inlet of the air compressor along the shape of the prism.

[0014] In one embodiment of the utility model, a filter fence connected to the outside is constructed on the side of the air inlet compartment, and a maintenance door that can be opened and closed is constructed on the front end surface of the air inlet compartment.

[0015] To implement the above technical solution, the filter fence constructed on the side of the air inlet cabin can filter out large external debris, while ensuring the smoothness of the air intake in the air inlet cabin. The setting of the maintenance door can facilitate the subsequent replacement and maintenance of the filter element.

[0016] In one embodiment of the present invention, the cooling air inlet compartment connects the ventilation cabin and the outside, and an air inlet grille is arranged on the side of the cooling air inlet compartment.

[0017] By implementing the above technical solution, the ventilation condition in the fan compartment can be maintained by connecting the cooling air inlet compartment to the fan compartment and the outside world, and the air inlet grille can prevent large debris from entering the fan compartment.

[0018] In one embodiment of the utility model, a circulating water tank is provided at the lower side of the air compressor in the fan compartment, the air compressor is provided with two sets of impellers, and the air outlet of one set of impellers is connected to the air inlet of the other set of impellers after being cooled by the circulating water tank.

[0019] To implement the above technical solution, the setting of the circulating water tank can maintain the constant temperature of the water tank, thereby ensuring the constant temperature effect of the compressed air. The air outlet of one group of impellers is cooled by the circulating water tank and then connected to the air inlet of another group of impellers. The compressed air of the two groups of impellers is cooled by the circulating water tank, which can reduce the temperature of the compressed air and ensure the stability of equipment operation.

[0020] In one embodiment of the present invention, the cooling pipeline includes a set of water inlet pipes and water outlet pipes connecting the circulating water tank and the outside.

[0021] By implementing the above technical solution, the water inlet pipe and the water outlet pipe can circulate the water in the circulating water tank, thereby ensuring the constant temperature state of the circulating water tank.

[0022] As described above, a magnetic levitation air compressor filter device of the utility model has the following beneficial effects: by setting an air guide cabin at the air inlet end of the air compressor and plugging the filter element into the air guide cabin, on the one hand, it can ensure the filtering stability of the filter element for the air that is about to enter the air compressor, and on the other hand, it can facilitate the replacement and maintenance of the filter element, reducing the steps and costs of filter element maintenance. A fan air inlet cabin and a cooling air inlet cabin arranged in the upper and lower directions are constructed in the air inlet cabin, and the cooling air inlet cabin can be used to ventilate the environment inside the fan cabin to maintain the stability of the environment inside the fan cabin. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 Shown is a structural schematic diagram of a magnetic suspension air compressor filter device disclosed in an embodiment of the utility model.

[0024] Figure 2 Shown is a schematic diagram of the filter element structure of the magnetic levitation air compressor filter device disclosed in an embodiment of the utility model.

[0025] Figure 3 Shown is a schematic diagram of the circulating water tank structure of the magnetic levitation air compressor filter device disclosed in an embodiment of the utility model.

[0026] Component number description

[0027] 1. Air compressor; 2. Chassis; 3. Air inlet compartment; 4. Fan compartment; 5. Frequency conversion compartment; 6. Fan air inlet compartment; 7. Cooling air inlet compartment; 8. Filter element; 9. Air guide compartment; 10. Water inlet pipe; 11. Filter fence; 12. Maintenance door; 13. Air inlet grille; 14. Circulating water tank; 15. Water outlet pipe. DETAILED DESCRIPTION

[0028] The following specific embodiments illustrate the implementation of the present invention, and those familiar with the technology can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. It should be noted that the following embodiments and features in the embodiments can be combined with each other without conflict.

[0029] See also Figures 1 to 3 The utility model provides a magnetic levitation air compressor filter device, including an air compressor 1, and also including an air inlet cabin 3, a fan cabin 4 and a frequency conversion cabin 5 arranged in sequence in a chassis 2, a fan air inlet cabin 6 and a cooling air inlet cabin 7 arranged in an up-and-down direction are constructed in the air inlet cabin 3, the air compressor 1 is arranged in the fan cabin 4, an air inlet filter assembly is arranged in the fan air inlet cabin 6, the air inlet filter assembly includes a filter element 8, an air guide cabin 9 is arranged between the filter element 8 and the air inlet end of the air compressor 1, the filter element 8 is plugged into the air guide cabin 9, and a cooling pipeline connecting the air compressor 1 and the outside is arranged in the cooling air inlet cabin 7.

[0030] By setting an air guide cabin 9 at the air inlet end of the air compressor 1 and plugging the filter element 8 into the air guide cabin 9, on the one hand, the filtering stability of the filter element 8 on the air that is about to enter the air compressor 1 can be guaranteed, and on the other hand, the replacement and maintenance of the filter element 8 can be facilitated, reducing the steps and costs of maintaining the filter element 8. A fan air inlet cabin 6 and a cooling air inlet cabin 7 arranged in the upper and lower directions are constructed in the air inlet cabin 3, and the cooling air inlet cabin 7 can be used to ventilate the environment in the fan cabin 4 to maintain the stability of the environment in the fan cabin 4.

[0031] The filter element 8 is provided in two upper and lower groups on the air guide cabin 9. The end face size of the air guide cabin 9 on the side connected to the air inlet end of the air compressor 1 is gradually reduced toward the air inlet end of the air compressor 1, so as to guide the airflow in the air guide cabin 9 to the air inlet end of the air compressor 1. By arranging the filter element 8 in two upper and lower groups on the air guide cabin 9, the stability of the air intake amount at the air inlet end of the air compressor 1 can be ensured. The end face size of the air guide cabin 9 on the side connected to the air inlet end of the air compressor 1 is gradually reduced toward the air inlet end of the air compressor 1. By utilizing the Coanda effect during gas flow, the smoothness of the gas entering the air inlet end of the air compressor 1 can be improved, thereby ensuring the working stability of the air compressor 1.

[0032] The end face of the air guide cabin 9 connected to the air inlet end of the air compressor 1 is prism-shaped. The air guide cabin 9 is independent of the fan air inlet cabin 6. The end face of the air guide cabin 9 connected to the air inlet end of the air compressor 1 is prism-shaped. The shape of the prism can be used to guide the airflow entering the air guide cabin 9. Combined with the Coanda effect when the airflow flows, the airflow can flow into the air inlet end of the air compressor 1 along the shape of the prism.

[0033] A filter fence 11 connected to the outside world is constructed on the side of the air inlet cabin 3, and a switchable maintenance door 12 is constructed on the front end face of the air inlet cabin 3. The filter fence 11 constructed on the side of the air inlet cabin 3 can filter out large external debris and ensure the smoothness of the air intake in the air inlet cabin 3. The setting of the maintenance door 12 can facilitate the subsequent replacement and maintenance of the filter element 8.

[0034] The cooling air inlet compartment 7 connects the ventilation cabin 4 with the outside world, and an air inlet grille 13 is arranged on the side of the cooling air inlet compartment 7. By connecting the cooling air inlet compartment 7 with the ventilation cabin 4 and the outside world, the ventilation condition in the fan cabin 4 can be maintained, and the air inlet grille 13 can prevent large debris from entering the fan cabin 4.

[0035] A circulating water tank 14 is provided at the lower side of the air compressor 1 in the fan compartment 4. The air compressor 1 is provided with two sets of impellers, and the air outlet of one set of impellers is cooled by the circulating water tank 14 and then connected to the air inlet of the other set of impellers. The setting of the circulating water tank 14 can maintain the constant temperature of the water tank, thereby ensuring the constant temperature effect of the compressed air. The air outlet of one set of impellers is cooled by the circulating water tank 14 and then connected to the air inlet of the other set of impellers. The compressed air of the two sets of impellers is cooled by the circulating water tank 14, which can reduce the temperature of the compressed air and ensure the stability of the equipment operation.

[0036] The cooling pipeline includes a set of water inlet pipes 10 and water outlet pipes 15 connecting the circulating water tank 14 with the outside. The water inlet pipes 10 and the water outlet pipes 15 can circulate water in the circulating water tank 14 to ensure a constant temperature state of the circulating water tank 14.

[0037] The utility model arranges an air guide cabin at the air inlet end of the air compressor and plugs the filter element into the air guide cabin. On the one hand, it can ensure the filtering stability of the filter element for the air that is about to enter the air compressor. On the other hand, it can facilitate the replacement and maintenance of the filter element, reducing the steps and costs of filter element maintenance. A fan air inlet cabin and a cooling air inlet cabin arranged in the upper and lower directions are constructed in the air inlet cabin. The cooling air inlet cabin can be used to ventilate the environment in the fan cabin to maintain the stability of the environment in the fan cabin.

[0038] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. All equivalent modifications or changes made by those skilled in the art without departing from the spirit and technical ideas disclosed in the present invention shall still be covered by the claims of the present invention.

Claims

1. A magnetic suspension air compressor filter device, comprising an air compressor, characterized in that: Also includes: A chassis, wherein an air inlet compartment, a fan compartment and a frequency conversion compartment are sequentially arranged in the chassis, wherein a fan air inlet compartment and a cooling air inlet compartment arranged in an up-and-down direction are constructed in the air inlet compartment, and the air compressor is arranged in the fan compartment; An air inlet filter assembly, the air inlet filter assembly is arranged in the air inlet cabin of the fan, the air inlet filter assembly comprises a filter element, an air guide cabin is arranged between the filter element and the air inlet end of the air compressor, and the filter element is plugged into the air guide cabin; A cooling pipeline connecting the air compressor and the outside world is arranged in the cooling air inlet cabin.

2. The magnetic suspension air compressor filter device according to claim 1 is characterized in that: The filter element is arranged in two groups, upper and lower, on the air guide cabin. The end face size of the air guide cabin connected to the air inlet end of the air compressor is gradually reduced toward the air inlet end of the air compressor to guide the air flow in the air guide cabin to the air inlet end of the air compressor.

3. The magnetic suspension air compressor filter device according to claim 1 is characterized in that: The end face of one side of the air guide cabin connected to the air inlet end of the air compressor is arranged in a prism shape, and the air guide cabin is independent of the air inlet cabin of the fan.

4. The magnetic suspension air compressor filter device according to claim 1 is characterized in that: A filter fence connected to the outside is constructed on the side of the air inlet cabin, and a maintenance door that can be opened and closed is constructed on the front end surface of the air inlet cabin.

5. The magnetic suspension air compressor filter device according to claim 1 is characterized in that: The cooling air inlet cabin connects the ventilation cabin and the outside, and an air inlet grille is arranged on the side of the cooling air inlet cabin.

6. The magnetic suspension air compressor filter device according to claim 1 is characterized in that: A circulating water tank is provided at the lower side of the air compressor in the fan cabin. The air compressor is provided with two sets of impellers, and the air outlet of one set of impellers is connected to the air inlet of the other set of impellers after being cooled by the circulating water tank.

7. The magnetic suspension air compressor filter device according to claim 1 is characterized in that: The cooling pipeline includes a set of water inlet pipes and water outlet pipes connecting the circulating water tank and the outside.