Ray machine mounting bracket
By designing the ray machine installation bracket and using the abutment wheel to abut the inner wall of the pipeline, the problem of difficulty in adjusting the ray machine in the pipeline is solved, and rapid positioning and efficient detection are achieved.
Patent Information
- Application Number
- CN202422024797.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-08-21
AI Technical Summary
In the internal inspection operation of the pipeline, the ray machine needs to be adjusted time-consuming and laboriously to be placed accurately in the center of the pipeline, resulting in cumbersome and time-consuming operation.
A ray machine mounting bracket is designed, including a first and a second mounting bracket, one end of the ray machine is rotatably arranged at the center of symmetry of the first mounting bracket, and the other end is rotatably arranged at the center of symmetry of the second mounting bracket. The abutment wheel is arranged at both ends to abut with the inner wall of the pipe, so that the radiator and the pipe axis overlap.
Through this mounting bracket, the radiator can be quickly positioned in the center of the pipeline, reducing manual operation, reducing worker's work intensity, and improving detection efficiency.
Smart Images
Figure CN222880704U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipeline detection, and in particular to a ray machine mounting bracket. Background Art
[0002] When conducting internal inspections of pipelines, the X-ray machine must be accurately placed inside the pipeline to effectively obtain relevant information inside the pipeline and ensure the smooth progress of the inspection. In order to ensure that the inspection effect is ideal, the X-ray machine needs to be accurately placed in the center of the pipeline. However, to achieve this operation, it is necessary to use precise instruments to make meticulous adjustments. In the process of adjusting the position of the X-ray machine, it is necessary to constantly measure, calibrate and adjust, which is undoubtedly an extremely time-consuming and laborious task. Utility Model Content
[0003] The utility model provides a ray machine installation bracket, which solves the problem in the related art that after the ray machine enters the pipeline, it needs time-consuming and laborious adjustment to be located in the center of the pipeline.
[0004] The technical solution of the utility model is as follows:
[0005] A X-ray machine mounting bracket is used to mount a X-ray machine and move in a pipeline, comprising:
[0006] first mounting frame;
[0007] A ray machine, one end of which is rotatably arranged at the symmetric center of the first mounting frame;
[0008] A second mounting frame, the other end of the X-ray machine is rotatably arranged at the symmetry center of the second mounting frame.
[0009] Abutment wheels, the number of the abutment wheels is several, and the abutment wheels are respectively arranged at both ends of the first mounting frame and the second mounting frame. The abutment wheels arranged at both ends of the first mounting frame and the second mounting frame abut against the inner wall of the pipeline, so that the X-ray machine coincides with the axis of the pipeline.
[0010] Optionally, the first mounting frame includes:
[0011] Installation box;
[0012] A third sliding rod, one end of which passes through and is slidably arranged on the installation box, and the other end of which is provided with two abutment wheels;
[0013] A fourth slide bar, one end of which passes through and is slidably arranged on the installation box, and the other end of the fourth slide bar is provided with two abutment wheels. The fourth slide bar slides synchronously with the third slide bar, and the abutment wheels used in pairs move closer or farther away after sliding.
[0014] Optionally, the first mounting frame further includes:
[0015] a first gear, the first gear being rotatably disposed in the mounting box;
[0016] There are two racks, and the two racks are respectively arranged on one side of the third sliding rod and the fourth sliding rod. The two racks are meshed with the first gear and are parallel to each other.
[0017] Optionally, the first mounting frame further includes:
[0018] a second gear, the second gear being rotatably disposed on the mounting box;
[0019] The first bracket is rotatably arranged on the installation box, the X-ray machine is arranged on the first bracket, the first bracket has gear teeth, the gear teeth are meshed with the second gear, and the rotation of the second gear drives the first bracket to rotate.
[0020] Optionally, the second mounting bracket has the same structure as the first mounting bracket.
[0021] Optionally, the first mounting frame further includes:
[0022] A hollow slip ring is arranged on a side of the first bracket away from the installation box and is electrically connected to the ray machine.
[0023] The working principle and beneficial effects of the utility model are:
[0024] In the present utility model, in order to solve the problem in the related art that the X-ray machine needs to be adjusted time-consumingly and laboriously to be in the center of the pipeline after entering the pipeline, a X-ray machine mounting bracket is designed. The first mounting frame is carefully made of sturdy and durable stainless steel, and its surface is finely polished, which not only has excellent strength and corrosion resistance, but also reduces friction resistance. One end of the X-ray machine is rotatably set at the symmetry center of the first mounting frame. The other end of the X-ray machine is connected to the second mounting frame through a rotating structure with the same high performance. The abutment wheel is made of a special high-temperature resistant silicone material, and is filled with shock-absorbing sponge inside, which has excellent elasticity, wear resistance and buffering performance. Specifically, when the X-ray machine needs to be placed in the pipeline to be tested, the X-ray machine, the first mounting frame and the second mounting frame are assembled first, and then placed in the pipeline to be tested after assembly, so that the abutment wheels rotatably mounted on the first mounting frame and the second mounting frame are abutted against the inner wall of the pipeline, so that the X-ray machine quickly coincides with the axis of the pipeline.
[0025] The advantage is that the X-ray machine can be quickly positioned in the center of the pipeline, eliminating a lot of manual operations and greatly reducing the workload of workers. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The preferred implementation modes will be described below in a clear and understandable manner with reference to the accompanying drawings to further illustrate the above-mentioned characteristics, technical features, advantages and implementation methods of the present utility model.
[0027] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0028] Figure 2 It is a partial structural schematic diagram of the utility model;
[0029] Figure 3 For this utility model Figure 1 Schematic diagram of the structure at point A in the middle.
[0030] In the figure: 2, first mounting frame, 3, X-ray machine, 4, second mounting frame, 5, abutment wheel, 201, mounting box, 202, third slide bar, 203, fourth slide bar, 204, first gear, 205, rack, 206, first bracket, 207, second gear, 208, hollow slip ring. DETAILED DESCRIPTION
[0031] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the specific implementation methods of the utility model will be described below with reference to the accompanying drawings. Obviously, the accompanying drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings and other implementation methods can be obtained based on these drawings without creative work.
[0032] In order to simplify the drawings, only the parts related to the utility model are schematically shown in each figure, and they do not represent the actual structure of the product. In addition, in order to simplify the drawings and facilitate understanding, in some figures, only one of the parts with the same structure or function is schematically shown, or only one of them is marked. In this article, "one" not only means "only one", but also means "more than one", and "several" includes "two" and "more than two".
[0033] In this article, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.
[0034] In addition, in the description of the present application, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0035] Reference Figure 1~Figure 3 , which is the first embodiment of the utility model, proposes a X-ray machine mounting bracket, which is used to mount the X-ray machine and move in the pipeline, including a first mounting frame 2; one end of the X-ray machine 3 is rotatably arranged at the symmetric center of the first mounting frame 2; the other end of the X-ray machine 3 is rotatably arranged at the symmetric center of the second mounting frame 4. There are a number of abutment wheels 5, which are respectively arranged at both ends of the first mounting frame 2 and the second mounting frame 4. The abutment wheels 5 arranged at both ends of the first mounting frame 2 and the second mounting frame 4 are both in abutment with the inner wall of the pipeline, so that the X-ray machine 3 coincides with the axis of the pipeline.
[0036] In this embodiment, in order to solve the problem in the related art that the X-ray machine needs to be adjusted time-consumingly and laboriously to be in the center of the pipeline after entering the pipeline, a mounting bracket for the X-ray machine 3 is designed. The first mounting frame 2 is carefully made of sturdy and durable stainless steel, and its surface is finely polished, which not only has excellent strength and corrosion resistance, but also reduces friction resistance. One end of the X-ray machine 3 is rotatably set at the symmetric center of the first mounting frame 2. The other end of the X-ray machine 3 is connected to the second mounting frame 4 through a rotating structure with the same high performance. The abutment wheel 5 is made of a special high-temperature resistant silicone material, and is filled with shock-absorbing sponge inside, which has excellent elasticity, wear resistance and buffering performance. Specifically, when the X-ray machine 3 needs to be placed in the pipeline to be inspected, the X-ray machine 3, the first mounting frame 2 and the second mounting frame 4 are assembled first, and then placed in the pipeline to be inspected after the assembly is completed, so that the abutment wheels 5 rotatably mounted on the first mounting frame 2 and the second mounting frame 4 are abutted against the inner wall of the pipeline, so that the X-ray machine 3 quickly coincides with the pipeline axis.
[0037] The advantage is that the X-ray machine 3 can be quickly positioned at the center of the pipeline, saving a lot of manual operations and greatly reducing the work intensity of the workers.
[0038] Furthermore, the first mounting frame 2 includes a mounting box 201; one end of the third slide bar 202 passes through and is slidably set on the mounting box 201, and the other end of the third slide bar 202 is provided with two abutment wheels 5; one end of the fourth slide bar 203 passes through and is slidably set on the mounting box 201, and the other end of the fourth slide bar 203 is provided with two abutment wheels 5, the fourth slide bar 203 slides synchronously with the third slide bar 202, and the abutment wheels 5 used in pairs move closer or farther after sliding.
[0039] Furthermore, the first mounting frame 2 also includes a first gear 204, which is rotatably arranged in the mounting box 201; there are two racks 205, and the two racks 205 are respectively arranged on one side of the third slide bar 202 and the fourth slide bar 203, and the two racks 205 are both engaged with the first gear 204 and are parallel to each other.
[0040] Furthermore, the first mounting frame 2 also includes a second gear 207, which is rotatably set on the mounting box 201; the first bracket 206 is rotatably set on the mounting box 201, and the X-ray machine 3 is set on the first bracket 206. The first bracket 206 has gear teeth, which are engaged with the second gear 207. The rotation of the second gear 207 drives the first bracket 206 to rotate.
[0041] In this embodiment, the third slide bar 202 and the fourth slide bar 203 are made of stainless steel, one end of which penetrates and slides on the installation box 201, and the other end is fixed with two special brackets by welding, and the abutment wheel 5 is installed on the bracket. The first gear 204 is rotatably arranged inside the installation box 201 through a bearing. The rack 205 is fastened to one side of the third slide bar 202 and the fourth slide bar 203 by screws and is arranged parallel to each other to ensure tight engagement with the first gear 204. The first bracket 206 is rotatably arranged on the installation box 201, and the second gear 207 is installed on the installation box 201 by a driving motor, and can rotate flexibly and smoothly. Specifically, the first gear 204 is rotated first, so that the third slide bar 202 and the fourth slide bar 203 are located at the extreme position, at which time the distance between the abutment wheels 5 is the smallest, the first mounting frame 2 is placed in the pipeline to be detected as a whole, and then the first gear 204 is rotated in the opposite direction, and the distance between the abutment wheels 5 gradually increases until all the abutment wheels 5 abut against the inner wall of the pipeline. At this time, the X-ray machine 3 arranged at the symmetric center of the first mounting frame 2 coincides with the pipeline axis. When the diameter of the pipeline gradually increases, the first gear 204 is rotated. The rotation of the first gear 204 drives the rack 205 to move, so that the third slide bar 202 and the fourth slide bar 203 slide outward synchronously, and the distance between the abutting wheels 5 gradually increases to adapt to the change of the pipe diameter, while ensuring the stability and accuracy of the X-ray machine 3 during the detection process.
[0042] The advantage is that, through the cooperation of the third slide bar 202, the fourth slide bar 203 and the gear rack 205, the position of the abutment wheel 5 can be adjusted quickly and accurately, so as to adapt to the changes in various pipe diameters and ensure that the pipeline crawler can operate stably in pipes of different pipe diameters. The rotation design of the first bracket 206 enables the ray machine 3 to adjust the detection angle within a large range, and can perform comprehensive detection on various parts of the pipeline, thereby improving the integrity and accuracy of the detection. The high-precision rotation of the second gear 207 can achieve fine control of the rotation angle of the first bracket 206. This design allows the directional ray machine to replace the circumferential ray machine.
[0043] Furthermore, the second mounting frame 4 has the same structure as the first mounting frame 2 .
[0044] In this embodiment, the second mounting frame 4 is consistent with the first mounting frame 2. The advantage is that the first mounting frame 2 and the second mounting frame 4 with the same structure provide symmetrical support for the X-ray machine 3, making the operation of the X-ray machine 3 in the pipeline more balanced and stable, reducing the detection error caused by imbalance. The same structure means that the operator does not need to consider two different situations separately during operation and adjustment, reducing the complexity of operation and learning cost. Since there is no need to debug and maintain two different mounting frames separately, time and manpower are saved, and the overall efficiency of the detection work is improved.
[0045] Furthermore, the first mounting bracket 2 further includes a hollow slip ring 208 , which is disposed on a side of the first bracket 206 away from the mounting box 201 and is electrically connected to the X-ray machine 3 .
[0046] In this embodiment, the hollow slip ring 208 is a high-performance conductive slip ring with multiple conductive loops and signal loops, which can transmit large currents and multiple complex control signals at the same time. The hollow slip ring 208 is fixed on the side of the first bracket 206 away from the tractor 1, and is electrically connected to the X-ray machine 3 through a wear-resistant and high-temperature resistant flexible cable. During the rotation of the first bracket 206, the hollow slip ring 208 always maintains stable power and signal transmission to ensure that the X-ray machine 3 can continue to work normally.
[0047] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. A X-ray machine mounting bracket, used for mounting a X-ray machine, movable in a pipeline, characterized in that: include: A first mounting frame (2); A ray machine (3), one end of the ray machine (3) being rotatably arranged at the symmetrical center of the first mounting frame (2); A second mounting frame (4), the other end of the X-ray machine (3) being rotatably arranged at the symmetrical center of the second mounting frame (4); Abutment wheels (5), the abutment wheels (5) being of a plurality, the plurality of abutment wheels (5) being respectively arranged at both ends of the first mounting frame (2) and the second mounting frame (4), the abutment wheels (5) arranged at both ends of the first mounting frame (2) and the second mounting frame (4) both abut against the inner wall of the pipe, so that the X-ray machine (3) coincides with the axis of the pipe.
2. The X-ray machine mounting bracket according to claim 1, characterized in that: The first mounting frame (2) comprises: Installation box (201); A third sliding rod (202), one end of the third sliding rod (202) passing through and slidably disposed on the installation box (201), and the other end of the third sliding rod (202) being provided with two abutment wheels (5); A fourth slide bar (203), one end of the fourth slide bar (203) passes through and is slidably arranged on the installation box (201), and the other end of the fourth slide bar (203) is provided with two abutment wheels (5). The fourth slide bar (203) slides synchronously with the third slide bar (202), and after sliding, the abutment wheels (5) used in pairs move closer or farther away.
3. The X-ray machine mounting bracket according to claim 2, characterized in that: The first mounting frame (2) further comprises: A first gear (204), the first gear (204) being rotatably disposed in the installation box (201); Racks (205), there are two racks (205), the two racks (205) are respectively arranged on one side of the third slide bar (202) and the fourth slide bar (203), and the two racks (205) are both meshed with the first gear (204) and are parallel to each other.
4. The X-ray machine mounting bracket according to claim 3, characterized in that: The first mounting frame (2) further comprises: a second gear (207), the second gear (207) being rotatably disposed on the installation box (201); A first bracket (206), the first bracket (206) is rotatably mounted on the mounting box (201), the X-ray machine (3) is mounted on the first bracket (206), the first bracket (206) has gear teeth, the gear teeth are meshed with the second gear (207), and the second gear (207) rotates to drive the first bracket (206) to rotate.
5. The X-ray machine mounting bracket according to claim 4, characterized in that: The second mounting frame (4) has the same structure as the first mounting frame (2).
6. The X-ray machine mounting bracket according to claim 5, characterized in that: The first mounting frame (2) further comprises: A hollow slip ring (208), the hollow slip ring (208) being arranged on a side of the first bracket (206) away from the installation box (201) and being electrically connected to the X-ray machine (3).