Flue cleaning device for desulfurizing tower
By designing a flue cleaning device that is suitable for walking components and rotary cleaning components of various diameters and sizes, the problem of toxic waste liquid generated by desulfurization tower flue cleaning is solved, and an efficient and environmentally friendly flue cleaning effect is achieved.
Patent Information
- Application Number
- CN202421865134.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-03
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-08-03
AI Technical Summary
Existing methods for cleaning flue ducts of desulfurization towers, including physical water pressure cleaning and chemical agent cleaning, will produce a large amount of toxic waste liquid, resulting in complex and high-cost harmless treatment.
A flue cleaning device including a walking assembly and a cleaning assembly is designed. The walking assembly has the function of elastic and adaptable adjustment, and can be adapted to flue ducts of various diameters. The cleaning assembly is rotatably crushed and cleaned, and combined with the design of crushing and cleaning parts, it can achieve rigid and flexible cleaning of impurities in the inner wall of the flue.
The device can effectively clean up impurities in the flue, avoid toxic waste liquids generated by hydraulic cleaning and chemical cleaning, and reduce the complexity and cost of harmless treatment.
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Figure CN222881199U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of flue cleaning, and in particular to a flue cleaning device for a desulfurization tower. Background Art
[0002] In the prior art, the cleaning of the flue of the desulfurization tower is usually carried out by physical water pressure cleaning and chemical cleaning methods; although these methods can remove the dust and dirt in the flue to a certain extent, hydraulic cleaning will produce a large amount of waste liquid containing impurities, and chemical agents are easy to pollute the environment, and the harmless treatment of these waste liquids requires complicated and costly processing procedures. Utility Model Content
[0003] The problem to be solved by the present application is that the existing flue of the desulfurization tower will generate a large amount of toxic waste liquid regardless of whether it is cleaned by physical water pressure or chemical agents, which requires complicated and costly harmless treatment.
[0004] In order to solve the above-mentioned technical problems, the present application provides a flue cleaning device for a desulfurization tower, including a body for supporting and containing the base, a plurality of groups of walking components capable of walking along the inner wall of the flue are evenly arranged in the circumferential direction of the outer side of the body, and a cleaning component for crushing and cleaning operations by rotating is arranged at the front end of the body.
[0005] Since the cleaning device of the present application is designed with a walking component and a cleaning component, the walking component can be adapted to flues of various diameters for walking operations, and the cleaning component can be used to perform rotary rigid and flexible cleaning operations on impurities inside the flue, thereby solving the problem that the flue of the desulfurization tower in the prior art will generate a large amount of toxic waste liquid regardless of whether it is cleaned by physical water pressure or chemical agents, resulting in the need for complicated and costly harmless treatment. BRIEF DESCRIPTION OF THE DRAWINGS
[0006] Figure 1 Schematic diagram of flue gas inlet according to an embodiment.
[0007] Figure 2 It is a schematic diagram of the three-dimensional structure of an embodiment.
[0008] Figure 3 It is a side structural schematic diagram of an embodiment.
[0009] Figure 4 A schematic diagram of the side view structure of the cleaning component.
[0010] Figure 5 Schematic diagram of the structure of the cutting disk.
[0011] Figure 6 It is a schematic diagram of the structure of the cleaning part.
[0012] Figure 7 It is a schematic diagram of the structure of the wiring harness interface and hanging ring.
[0013] Figure 8 It is a structural diagram of the walking component.
[0014] Fig. 9 A schematic diagram of the structure of the connecting parts.
[0015] In the figure: 1. machine body; 2. walking assembly; 3. flue; 4. cleaning assembly; 5. motor; 6. cleaning parts; 7. crushing parts; 8. cutting disc; 9. tooth blade; 10. disc frame; 11. edge piece; 12. wiring harness interface; 13. hanging ring; 14. track wheel; 15. connecting part; 16. shock absorber; 17. pull rod; 18. frame plate; 19. slide rod; 20. spring; 21. slide seat. DETAILED DESCRIPTION
[0016] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application. Example
[0017] The present application relates to a flue 3 cleaning device for a desulfurization tower, such as Figure 1-9 As shown, the cleaning device includes a body 1 for basic support and accommodation, and a plurality of groups of walking components 2 capable of walking along the inner wall of the flue 3 are evenly arranged in the circumferential direction of the outer side of the body 1. Since the diameters of different flues 3 vary, in order to be able to adapt to flues 3 of various diameters, the walking components 2 have the function of elastic and adaptive adjustment to automatically adapt to flues 3 of different diameters. Since a large number of solid impurities are attached to the upper part of the inner wall of the flue 3, in order to achieve effective cleaning of the flue 3, a cleaning component 4 that uses a rotating method to perform crushing and cleaning operations is arranged at the front end of the body 1.
[0018] The cleaning component 4 includes a crushing member 7, a cleaning member 6 and a motor 5. The crushing member 7 is arranged at the front end and uses a rotating manner to perform a rigid cutting and crushing operation on the impurities on the upper part of the inner wall of the flue 3. The cleaning member 6 is arranged directly behind the crushing member 7 and is used to perform a flexible cleaning and impurity removal operation on the crushed impurities on the upper part of the inner wall of the flue 3. The motor 5 is arranged directly behind the cleaning member 6 and is connected to the crushing member 7 and the cleaning member 6 in sequence through a shaft rod, so that the motor 5 drives the crushing member 7 and the cleaning member 6 to operate at the same time through the shaft rod, and performs a rigid and flexible composite cleaning operation on the impurities on the upper part of the inner wall of the flue 3.
[0019] The crushing member 7 includes three cutting discs 8, which are evenly and spaced apart on the upper part of the shaft, and the diameter increases from front to back. In order to achieve progressive crushing of impurities and avoid breaking of the cutting discs 8 due to greater impact in places where the flue 3 is severely blocked, the diameter ratio between the cutting discs 8 is 1:1.77:2.54. In order to improve the crushing effect of the cutting discs 8 on impurities, tooth blades 9 folded to both sides are evenly and staggeredly arranged at the edges of the cutting discs 8, thereby improving the crushing effect with the help of the staggered tooth blades 9.
[0020] The cleaning member 6 includes a disc frame 10 and edge pieces 11. The disc frame 10 is arranged in a circular ring shape on the upper part of the shaft and is driven to rotate thereby. The edge pieces 11 for striking the inner wall of the flue 3 to achieve cleaning are evenly arranged in the circumferential direction of the disc frame 10. The edge pieces 11 are made of a wear-resistant and soft rubber material.
[0021] The walking assembly 2 includes a frame plate 18, a track wheel 14, a shock absorber 16, a pull rod 17, and a connecting piece 15. The frame plate 18 is fixedly arranged in the length direction of one side of the body 1. A track wheel 14 for walking is arranged on one side of the upper part of the frame plate 18, and a plurality of pull rods 17 hinged to the frame plate 18 are symmetrically arranged on both sides of the track wheel 14. In order to enable the track wheel 14 to adapt to flues 3 of different diameters, a shock absorber 16 with an elastic load-bearing function is arranged on the upper part of the frame plate 18, and a connecting piece 15 for elastically stretching the track wheel 14 is arranged at one end of the shock absorber 16.
[0022] The connecting member 15 includes a slide bar 19, a spring 20, and a slide seat 21. The slide seat 21 is arranged at one end of the shock absorber 16 and can slide back and forth along the length direction of the frame plate 18. There are two slide bars 19, which are arranged on the sides of the track wheel 14 and the slide seat 21 respectively. The slide bars 19 can be slidably connected to each other, and a spring 20 for elastic pre-tightening is sleeved between the two. When the track wheel 14 abuts against the inner diameter of the flue 3, when the deformation of the track wheel 14 is small, the compensation and adaptation operation can be performed only by relying on the deformation change of the slide bar 19 and the spring 20. When the deformation is large, the shock absorber 16 is driven by the connecting rod to perform telescopic energy absorption operation, so that the track wheel 14 can abut against the upper part of the inner wall of the flue 3.
[0023] In order to facilitate the operation of the cleaning device, a wiring harness interface 12 and a safety rope hanging ring 13 are provided at the rear of the body 1 to prevent the signal inside the flue 3 from being poor and to adopt a wiring harness for control to improve the stability of operation. The safety rope can be manually pulled back when a fault occurs in the cleaning device. Since the cleaning device is a rigid connection structure in the axial direction, it is mainly suitable for straight-cylinder flues 3 to prevent the cleaning device from getting stuck.
[0024] In general, terms should be understood, at least in part, by the context in which they are used. For example, the term "one or more" as used herein may be used to describe any feature, structure, or characteristic in a singular sense, or may be used to describe a combination of features, structures, or characteristics in a plural sense, depending, at least in part, on the context. Similarly, terms such as "a," "an," or "the" may also be understood to convey singular usage or to convey plural usage, depending, at least in part, on the context.
[0025] It should be easily understood that “on,” “above,” and “over” in the present disclosure should be interpreted in the broadest manner, so that “on” not only means “directly on something,” but also includes the meaning of “on something” with intervening features or layers therebetween, and “above” or “over” not only includes the meaning of “above” or “over,” but also may include the meaning of “above” or “over something” with no intervening features or layers therebetween (i.e., directly on something).
[0026] In addition, spatially relative terms, such as "below," "below," "beneath," "above," "above," etc., may be used herein for ease of description to describe the relationship of one element or feature relative to other elements or features as shown in the figures. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation shown in the figures. The device may have other orientations (rotated 90 degrees or at other orientations), and the spatially relative descriptors used herein may likewise be interpreted accordingly.
[0027] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit it. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. A flue cleaning device for a desulfurization tower, comprising a body for supporting and containing the base, characterized in that: A plurality of walking components capable of walking along the inner wall of the flue are evenly arranged on the outer circumferential direction of the machine body, and a cleaning component for crushing and cleaning operations in a rotating manner is arranged at the front end of the machine body.
2. A flue cleaning device for a desulfurization tower according to claim 1, characterized in that: The cleaning component includes a crushing part, a cleaning part and a motor. The crushing part is arranged at the front end and uses a rotating manner to perform a rigid cutting and crushing operation on the impurities on the upper part of the inner wall of the flue. The cleaning part is arranged directly behind the crushing part and is used to perform a flexible cleaning and impurity removal operation on the crushed impurities on the upper part of the inner wall of the flue. The motor is arranged directly behind the cleaning part and is connected to the crushing part and the cleaning part in sequence through a shaft.
3. A flue cleaning device for a desulfurization tower according to claim 2, characterized in that: The crushing element comprises three cutting discs which are evenly and spacedly arranged on the upper part of the shaft.
4. A flue cleaning device for a desulfurization tower according to claim 3, characterized in that: The edges of the cutting disc are evenly and staggeredly arranged with tooth blades folded toward both sides.
5. A flue cleaning device for a desulfurization tower according to claim 2, characterized in that: The cleaning member comprises a disc frame and side pieces. The disc frame is arranged on the upper part of the shaft rod and is driven to rotate by the shaft rod. Side pieces for striking the inner wall of the flue to achieve cleaning are evenly arranged in the circumferential direction of the disc frame.
6. A flue cleaning device for a desulfurization tower according to claim 1, characterized in that: The walking assembly includes a frame, track wheels and pull rods. The frame is fixedly arranged in the length direction of one side of the machine body. A track wheel for walking is arranged on one side of the upper part of the frame. Multiple pull rods hinged to the frame are symmetrically arranged on both sides of the track wheel.
7. A flue cleaning device for a desulfurization tower according to claim 6, characterized in that: The walking assembly also includes a shock absorber and a connecting piece. The upper part of the frame plate is arranged with a shock absorber with an elastic load-bearing function, and one end of the shock absorber is arranged with a connecting piece for elastically stretching the crawler wheel.
8. A flue cleaning device for a desulfurization tower according to claim 7, characterized in that: The connecting member includes a sliding seat and a sliding rod. The sliding seat is arranged at one end of the shock absorber and can slide back and forth along the length direction of the frame plate. There are two sliding rods, which are respectively arranged on the sides of the track wheel and the sliding seat. The sliding rods can be slidably connected to each other.
9. A flue cleaning device for a desulfurization tower according to claim 8, characterized in that: The connecting piece also includes a spring, and the spring for elastic pre-tightening is sleeved between the slide bars.
10. The flue cleaning device for a desulfurization tower according to claim 1, characterized in that: The tail of the machine has a wiring harness interface and a ring for a safety rope.