Furfural residue continuous dewatering and drying equipment convenient to take out
By designing a continuous dehydration and drying equipment for furfural slag that is convenient to be taken out, the continuous dehydration and uniform drying of furfural slag is achieved by using a screw shaft and a servo motor, and the problem of inconvenience in material removal is solved through the automatic output mechanism, improving processing efficiency and equipment performance.
Patent Information
- Application Number
- CN202421791032.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-07-26
AI Technical Summary
During the processing process of the existing furfural slag physical dehydration and drying equipment, the dried furfural slag is located between the storage mesh plate and the two pressing mesh plates, which is inconvenient to take out, affecting the dehydration and drying efficiency.
A continuous dehydration and drying equipment for furfural slag that is conveniently removed is designed. By setting a dehydration chamber and a drying chamber in the treatment box, and a drainage hole is opened at the bottom of the drying chamber. The continuous dehydration and uniform drying of furfural slag is achieved by using a screw shaft and a servo motor. The dried material can automatically slide into the guide plate for output.
The continuous dehydration and drying of furfural slag is achieved, processing efficiency is improved, processing time is shortened, material removal is facilitated, labor intensity is reduced, and equipment performance and reliability are improved.
Smart Images

Figure CN222881621U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of furfural residue processing, in particular to a continuous dehydration and drying device for furfural residue which is convenient to take out. Background Art
[0002] Furfural residue is a biomass waste produced by hydrolyzing the pentosan components in biomass materials such as corn cobs, corn stalks, rice husks, cottonseed husks and agricultural and sideline product processing waste to produce furfural (furan formaldehyde).
[0003] According to the "A kind of physical dehydration and drying equipment for furfural residue" proposed in CN220472214U, the equipment belongs to the technical field of dehydration and drying equipment to solve the problem of low heat utilization efficiency, including a device housing, a motor is fixedly connected to the device housing, the output shaft of the motor is fixedly connected to a reciprocating screw, a second air valve is installed on the delivery pipe, and a nozzle is fixedly connected to the delivery pipe. The delivery pipe set in this application, when using the heat of the exhaust gas for drying, is discharged from the exhaust pipe and transported into the delivery pipe by opening the second air pump, and then the exhaust gas can be transported to the nozzle through the delivery pipe by closing the first air valve to be ejected, and the repeatedly squeezed furfural residue is dried, and then the first air pump is turned on to transport the ejected hot gas to the bottom of the device housing, and then the gas is transported back to the delivery pipe through the second air pump by the first air pump for cyclic drying, thereby avoiding waste of heat from the exhaust gas.
[0004] Although the above-mentioned furfural residue physical dehydration and drying equipment can dehydrate and dry furfural residue, during the processing, the dried furfural residue is located between the storage mesh plate and the two pressing mesh plates, which is inconvenient to take out, thereby affecting the dehydration and drying efficiency of the furfural residue. Utility Model Content
[0005] In view of the above technical deficiencies, the purpose of the utility model is to provide a physical dehydration and drying device for furfural residue. The dried furfural residue can automatically slide into the guide plate through the bottom of the drying chamber for output, which is convenient for taking out the furfural residue, realizes the automation of the entire processing process, reduces manual operation, and reduces labor intensity.
[0006] In order to solve the above technical problems, the utility model provides the following technical solutions:
[0007] A continuous dehydration and drying device for furfural residues that is convenient to remove comprises a processing box, wherein a dehydration chamber and a drying chamber are arranged inside the processing box, wherein the dehydration chamber and the drying chamber are bucket-shaped and symmetrically connected, wherein a dehydration mechanism is arranged inside the dehydration chamber, and wherein a drying mechanism is arranged inside the drying chamber;
[0008] The processing box is provided with a feed inlet, which is connected to the upper part of the dehydration chamber;
[0009] The dehydration mechanism includes a spiral shaft, the diameter of the spiral blades outside the spiral shaft gradually decreases along the axial direction, the spiral blades outside the spiral shaft cooperate with the inside of the bucket-shaped dehydration chamber, and a servo motor is installed at the left end of the spiral shaft, and the servo motor is fixedly connected to the left end of the processing box.
[0010] Preferably, a plurality of drainage holes are provided at the bottom of the dehydration chamber and the drying chamber, and the plurality of drainage holes are evenly distributed at the bottom of the processing box.
[0011] Preferably, the drying mechanism comprises a driving rod, and an air passage is arranged inside the driving rod.
[0012] Preferably, a pneumatic slip ring rotary joint is installed at one end of the driving rod located outside the air channel, and a high-temperature gas water delivery pipe is fixedly connected to the outside of the pneumatic slip ring rotary joint.
[0013] Preferably, a plurality of stirring rods are distributed on the outer circumference of the driving rod, and the stirring rods are hollow rods. Jet holes are arranged on the outer sides of the stirring rods, and the jet holes are connected to the inside of the stirring rods.
[0014] Preferably, the plurality of stirring rods are located inside the drying chamber, and the plurality of stirring rods are successively longer along the axial direction of the driving rod.
[0015] Preferably, a support plate is fixedly connected to the inside of the right end of the processing box, the driving rod is rotatably connected to the inside of the support plate, and a material guide plate is provided on the outside of the drying chamber of the processing box.
[0016] Compared with the prior art, the beneficial effects achieved by the utility model are:
[0017] First, it realizes the continuous dehydration and drying of furfural residue, greatly improves the processing efficiency, shortens the processing time, and can meet the needs of large-scale production. The special design of the spiral shaft, the diameter of the external spiral blade gradually decreases along the axial direction, cooperates with the bucket-shaped dehydration chamber, can effectively compress the furfural residue, squeeze out the internal moisture, and improve the dehydration effect. The stirring rod in the drying chamber can disperse the furfural residue, and at the same time, hot air is sprayed in through the jet hole on the stirring rod, so that the furfural residue is evenly dried, ensuring the drying quality.
[0018] Second, the dried furfural residue can automatically slide into the guide plate through the bottom of the drying chamber for output, which is convenient for taking out the furfural residue, realizing the automation of the entire processing process, reducing manual operation and labor intensity.
[0019] Third, the drainage holes evenly distributed at the bottom of the dehydration chamber and the drying chamber are conducive to the rapid discharge of moisture, which improves the dehydration efficiency and ensures the normal operation of the equipment. The air channel inside the drive rod, the pneumatic slip ring rotary joint, and the stirring rod that lengthens successively along the axial direction make the equipment perform well in gas transportation, stirring and drying, etc., and improve the performance and reliability of the equipment. The equipment is easy to operate as a whole, easy to control and maintain, and reduces operating costs and management difficulties. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the external structure of the utility model;
[0021] Figure 2 It is a schematic diagram of the top view structure of the utility model;
[0022] Figure 3 It is a cross-sectional structural schematic diagram of the utility model;
[0023] Figure 4 This is a schematic diagram of the dehydration mechanism structure of the utility model;
[0024] Figure 5 This is a schematic diagram of the drying mechanism structure of the utility model;
[0025] Figure 6 It is a side structural schematic diagram of the utility model.
[0026] Among them: 1. Processing box; 2. Dehydration chamber; 3. Drying chamber; 4. Feed inlet; 5. Screw shaft; 6. Screw blade; 7. Servo motor; 8. Drain hole; 9. Drive rod; 10. Air channel; 11. Pneumatic slip ring rotary joint; 12. High-temperature gas water pipe; 13. Stirring rod; 14. Jet hole; 15. Support plate; 16. Guide plate. DETAILED DESCRIPTION
[0027] The specific implementation of the utility model will be further described in detail below with reference to the accompanying drawings.
[0028] A continuous dehydration and drying equipment for furfural residue that is easy to remove, please refer to Figure 1-6 , comprising a processing box 1, wherein a dehydration chamber 2 and a drying chamber 3 are arranged inside the processing box 1, wherein the dehydration chamber 2 and the drying chamber 3 are bucket-shaped and symmetrically connected, wherein a dehydration mechanism is arranged inside the dehydration chamber 2, and a drying mechanism is arranged inside the drying chamber 3;
[0029] The processing box 1 is provided with a feed port 4, which is connected to the upper part of the dehydration chamber 2;
[0030] The dehydration mechanism includes a spiral shaft 5, the diameter of the spiral blades 6 outside the spiral shaft 5 gradually decreases along the axial direction, the spiral blades 6 outside the spiral shaft 5 cooperate with the inside of the bucket-shaped dehydration chamber 2, and a servo motor 7 is installed at the left end of the spiral shaft 5, and the servo motor 7 is fixedly connected to the outside of the left end of the processing box 1.
[0031] Through the above technical scheme, the furfural residue is fed into the dehydration chamber 2 of the processing box 1 through the feed port 4, and the furfural residue is transported through the spiral shaft 5 of the dehydration chamber 2. Since the diameter of the spiral blades 6 outside the spiral shaft 5 gradually decreases along the axial direction, the spiral blades 6 of the spiral shaft 5 cooperate with the dehydration chamber 2 to compress the furfural residue, squeeze out the internal water, and discharge it through the drainage hole 8 at the bottom of the dehydration chamber 2, thereby realizing continuous dehydration of the furfural residue. After dehydration, it enters the drying chamber 3 for drying, thereby realizing continuous and rapid dehydration and drying of the furfural residue, and improving the processing efficiency of the furfural residue.
[0032] The dehydrated furfural residue is sent from the dehydration chamber 2 into the drying chamber 3 through the spiral blades 6 of the spiral shaft 5, and the driving rod 9 drives the stirring rod 13 to stir the furfural residue to disperse it. At the same time, the high-temperature gas water pipe 12 conveys hot air to the driving rod 9 through the pneumatic slip ring rotary joint 11. The hot air passes through the stirring rod 13 and is then sprayed into the drying chamber 3 through the jet holes 14 on the stirring rod 13. The furfural residue is stirred and dispersed while being dried. Since the drying chamber 3 is bucket-shaped, the dried furfural residue slides into the guide plate 16 through the bottom of the drying chamber 3 for output. The device can continuously dehydrate and evenly dry the furfural residue and then automatically output it. It is easy to operate and has high work efficiency.
[0033] Specifically, a plurality of drainage holes 8 are provided at the bottom of the dehydration chamber 2 and the drying chamber 3 , and the plurality of drainage holes 8 are evenly distributed at the bottom of the processing box 1 .
[0034] Through the above technical solution, the drainage holes 8 at the bottom of the dehydration chamber 2 and the drying chamber 3 are conducive to the drainage of moisture.
[0035] Specifically, the drying mechanism includes a driving rod 9 , and an air passage 10 is provided inside the driving rod 9 .
[0036] According to the above technical solution, the air passage 10 is provided inside the driving rod 9 , which is beneficial for conveying gas to the stirring rod 13 .
[0037] Specifically, a pneumatic slip ring rotary joint 11 is installed at one end of the driving rod 9 located outside the air channel 10 , and a high-temperature gas water delivery pipe 12 is fixedly connected to the outside of the pneumatic slip ring rotary joint 11 .
[0038] Through the above technical solution, the high-temperature gas water pipe 12 is conveniently connected to the driving rod 9 by rotation through the pneumatic slip ring rotary joint 11.
[0039] Specifically, a plurality of stirring rods 13 are distributed on the outer circumference of the driving rod 9 . The stirring rods 13 are hollow rods. Air jet holes 14 are arranged on the outer sides of the stirring rods 13 . The air jet holes 14 are connected to the inside of the stirring rods 13 .
[0040] Specifically, the plurality of stirring rods 13 are located inside the drying chamber 3 , and the plurality of stirring rods 13 are successively longer along the axial direction of the driving rod 9 .
[0041] Through the above technical solution, the plurality of stirring rods 13 are successively lengthened along the axial direction of the driving rod 9 , which is beneficial to fully connect the furfural residue inside the drying chamber 3 .
[0042] Specifically, a support plate 15 is fixedly connected to the right end of the processing box 1 , and the driving rod 9 is rotatably connected to the inside of the support plate 15 . A material guide plate 16 is provided on the outside of the drying chamber 3 of the processing box 1 .
[0043] Through the above technical solution, the driving rod 9 is rotatably supported by the support plate 15, and the material output is facilitated by the material guide plate 16.
[0044] When in use, the furfural residue is fed into the dehydration chamber 2 of the processing box 1 through the feed port 4, and the spiral shaft 5 in the dehydration chamber 2 rotates driven by the servo motor 7. Since the diameter of the spiral blades 6 outside the spiral shaft 5 gradually decreases along the axial direction, the spiral blades 6 cooperate with the dehydration chamber 2 to compress the furfural residue and squeeze out the internal moisture. The moisture is discharged through the drainage holes 8 evenly distributed at the bottom of the dehydration chamber 2, thereby realizing continuous dehydration of the furfural residue. The dehydrated furfural residue is fed from the dehydration chamber 2 into the drying chamber 3 through the spiral blades 6 of the spiral shaft 5. The driving rod 9 drives the stirring rod 13 to stir the furfural residue to disperse it. At the same time, the high-temperature gas water pipe 12 conveys hot air to the air channel 10 inside the driving rod 9 through the pneumatic slip ring rotary joint 11. The hot air passes through the hollow stirring rod 13 and then sprays into the drying chamber 3 through the jet hole 14 on the stirring rod 13. The furfural residue is stirred and dispersed while being dried. Since the drying chamber 3 is bucket-shaped, the dried furfural residue slides into the guide plate 16 through the bottom of the drying chamber 3 for output. In summary, the equipment can continuously dehydrate and evenly dry the furfural residue and then automatically output it, and has the advantages of convenient operation and high work efficiency.
[0045] Although specific embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit thereof, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A continuous dehydration and drying device for furfural residues that is easy to remove, comprising a processing box (1), characterized in that: The processing box (1) is provided with a dehydration chamber (2) and a drying chamber (3), the dehydration chamber (2) and the drying chamber (3) are bucket-shaped and symmetrically connected, the dehydration chamber (2) is provided with a dehydration mechanism, and the drying chamber (3) is provided with a drying mechanism; The processing box (1) is provided with a feed port (4), and the feed port (4) is connected to the upper part of the dehydration chamber (2); The dehydration mechanism comprises a spiral shaft (5), the diameter of the spiral blades (6) outside the spiral shaft (5) gradually decreases along the axial direction, the spiral blades (6) outside the spiral shaft (5) cooperate with the inside of the bucket-shaped dehydration chamber (2), and a servo motor (7) is installed at the left end of the spiral shaft (5), and the servo motor (7) is fixedly connected to the outside of the left end of the processing box (1).
2. The continuous dehydration and drying equipment for furfural residues that is convenient to remove according to claim 1 is characterized in that: A plurality of drainage holes (8) are provided at the bottom of the dehydration chamber (2) and the drying chamber (3), and the plurality of drainage holes (8) are evenly distributed at the bottom of the processing box (1).
3. The continuous dehydration and drying equipment for furfural residues that is convenient to remove according to claim 2 is characterized in that: The drying mechanism comprises a driving rod (9), and an air passage (10) is arranged inside the driving rod (9).
4. The continuous dehydration and drying equipment for furfural residues that is convenient to remove according to claim 3 is characterized in that: A pneumatic slip ring rotary joint (11) is installed at one end of the driving rod (9) located outside the air passage (10), and a high-temperature gas water delivery pipe (12) is fixedly connected to the outside of the pneumatic slip ring rotary joint (11).
5. The continuous dehydration and drying equipment for furfural residues that is convenient to remove according to claim 4 is characterized in that: A plurality of stirring rods (13) are distributed on the outer circumference of the driving rod (9); the stirring rod (13) is a hollow rod; an air jet hole (14) is arranged on the outer side of the stirring rod (13); and the air jet hole (14) is connected to the inside of the stirring rod (13).
6. The continuous dehydration and drying equipment for furfural residues that is convenient to remove according to claim 5, characterized in that: The plurality of stirring rods (13) are located inside the drying chamber (3), and the plurality of stirring rods (13) are successively longer along the axial direction of the driving rod (9).
7. The continuous dehydration and drying equipment for furfural residues that is convenient to remove according to claim 6, characterized in that: A support plate (15) is fixedly connected to the inside of the right end of the processing box (1), and the driving rod (9) is rotatably connected to the inside of the support plate (15). A material guide plate (16) is provided on the outside of the processing box (1) located in the drying chamber (3).
Citation Information
Patent Citations
Physical dehydrating and drying equipment for furfural residues
CN220472214U
Cited By
Gold mine tailing dehydration device
CN120324970A
A gold mine tailings dewatering device
CN120324970B