Metal processing raw material melting device

By designing a metal processing raw material melting device including a melting box, a heating box, a movable rod and a lifting mechanism, the problem of difficulty in taking out the crucible is solved, the stable extraction of the crucible and the safe treatment of metal liquid are achieved, and the efficiency and safety of metal processing are improved.

CN222881666UActive Publication Date: 2025-05-16BAODING YANXING MASCH MFG CO LTD
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Patent Information

Application Number
CN202420989123.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2025-05-16
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

During the metal processing process, it is difficult to remove the crucible, which can easily cause the crucible to tilt or fall, affecting the further processing of the metal.

Method used

A metal processing raw material melting device is designed, including a melting box, a heating box, a heating plate, a movable groove, a movable rod, a C-ring, a lifting mechanism and other components. The gears and racks are driven by the motor to move the crucible on the movable rod and a C-ring upwards, making it easy to take out.

Benefits of technology

The device achieves stable removal of the crucible through the design of a centralized heating and lifting mechanism, avoids the spill of metal liquid, and improves the efficiency and safety of metal processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a metal processing raw material melting device. The metal processing raw material melting device comprises a melting box; the heating box is fixedly mounted on the melting box; the heating plate is fixedly mounted on the heating box; the two movable grooves are formed in the melting box, and the two movable grooves are formed in the melting box; the two movable rods are respectively mounted on the two movable grooves in a sliding manner; the C-shaped ring is fixedly mounted between the two movable rods, and the C-shaped ring and the heating box are correspondingly arranged; and the crucible is arranged on the C-shaped ring, and the crucible and the heating box are correspondingly arranged. The metal processing raw material melting device provided by the utility model has the advantages that the crucible is convenient to take out, and the utilization of metal liquid is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal processing, in particular to a metal processing raw material melting device. Background Art

[0002] Metal processing refers to the production activities of humans processing metal-property materials composed of metal elements or mainly composed of metal elements. Human progress is closely related to the processing and application of metal materials. Metal processing, also known as metalworking, is a process technology that processes metal materials into objects, parts and components. When performing plastic processing on metal raw materials, the metal raw materials are often melted in a melting furnace first, and then the molten metal raw materials are poured into a metal mold to complete the plasticity of metal processing.

[0003] However, after the metal is melted, the crucible needs to be taken out from the heating source for transfer. The crucible is usually taken out using pliers directly above the heating source. It is inconvenient to apply force in the up and down directions, which can easily cause the crucible to tilt or fall, thereby causing the metal liquid in the crucible to spill, affecting the further processing of the metal.

[0004] Therefore, it is necessary to provide a new metal processing raw material melting device to solve the above-mentioned technical problems. Utility Model Content

[0005] In order to solve the technical problem that it is difficult to take out a crucible and affects metal processing, the utility model provides a raw material melting device for metal processing.

[0006] The metal processing raw material melting device provided by the utility model comprises: a melting box; a heating box, the heating box is fixedly installed on the melting box; a heating plate, the heating plate is fixedly installed on the heating box; two movable grooves, the two movable grooves are both opened on the melting box; two movable rods, the two movable rods are respectively slidably installed on the two movable grooves; a C-shaped ring, the C-shaped ring is fixedly installed between the two movable rods, and the C-shaped ring is corresponding to the heating box; a crucible, the crucible is arranged on the C-shaped ring, and the crucible is corresponding to the heating box; two lifting mechanisms, the two lifting mechanisms are arranged on the melting box, and the two lifting mechanisms are respectively corresponding to the two movable rods.

[0007] Preferably, the lifting mechanism includes a protective box, a motor, a gear, two slide grooves, a rack and a push block. The protective box is fixedly mounted on the melting box, the motor is fixedly mounted in the protective box, the gear is fixedly mounted on the output shaft of the motor, two slide grooves are opened on the protective box, the rack is slidably mounted on the two slide grooves, the rack is meshed with the gear, the push block is fixedly mounted on the rack, and the rack is in conflict with the movable rod.

[0008] Preferably, two limit slots are provided on each of the two movable slots, two sliding blocks are fixedly mounted on the two movable rods respectively, and the four sliding blocks are slidably connected to the four limit slots respectively.

[0009] Preferably, two L-shaped blocks are fixedly mounted on the crucible, and the two L-shaped blocks are arranged corresponding to the C-shaped ring.

[0010] Preferably, limit blocks are fixedly mounted on both of the two racks, the two limit blocks are arranged corresponding to the slide grooves, and guide rods are fixedly mounted on both of the limit blocks, and the guide rods slide through the protective box.

[0011] Preferably, a cover is provided on the melting box, and a fixing block is fixedly mounted on the cover.

[0012] Preferably, the two movable rods and the C-shaped ring are both made of high temperature resistant material.

[0013] Compared with the related art, the metal processing raw material melting device provided by the utility model has the following beneficial effects:

[0014] The utility model provides a metal processing raw material melting device:

[0015] 1. Preheat the melting box, take out the crucible on the C-shaped ring, put the metal to be melted in the crucible, open the cover, put the crucible with metal on the C-shaped ring and cover it, control the heating plate to heat the metal in the crucible, the heating box can reduce the heating space, which is conducive to increasing the temperature of the crucible;

[0016] 2. After heating is completed, use pliers to clamp the fixed block and take down the cover. Control the motor to drive the gear to rotate. The gear meshes with the rack, driving the rack to push the movable rod upward. The movable rod drives the crucible on the C-shaped ring to move upward, so that the L-shaped block fixed on the crucible is exposed outside the melting box;

[0017] 3. Use pliers to clamp the L-shaped block, lift the crucible upwards, pour out the molten metal, and then melt other metals. When the gear drives the rack, the slider slides along the limit groove to prevent the C-shaped ring from deviating. The guide rod fixedly installed on the limit block limits the rack. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 A schematic diagram of a front cross-sectional structure of a preferred embodiment of the metal processing raw material melting device provided by the utility model;

[0019] Figure 2 A schematic diagram of the main structure of a preferred embodiment of the metal processing raw material melting device provided by the utility model;

[0020] Figure 3 for Figure 1 Schematic diagram of the enlarged structure of part A shown in FIG.

[0021] Numbers in the figure: 1. Melting box; 2. Heating box; 3. Heating plate; 4. Movable groove; 5. Movable rod; 6. C-shaped ring; 7. Crucible; 8. Protective box; 9. Motor; 10. Gear; 11. Slide; 12. Rack; 13. Push block; 14. Limit groove; 15. Slider; 16. L-shaped block; 17. Limit block; 18. Guide rod; 19. Cover; 20. Fixed block. DETAILED DESCRIPTION

[0022] The utility model is further described below in conjunction with the accompanying drawings and implementation modes.

[0023] Please refer to Figure 1-Figure 3 ,in, Figure 1 A schematic diagram of a front cross-sectional structure of a preferred embodiment of the metal processing raw material melting device provided by the utility model; Figure 2 A schematic diagram of the main structure of a preferred embodiment of the metal processing raw material melting device provided by the utility model; Figure 3 for Figure 1 Schematic diagram of the enlarged structure of part A shown in FIG.

[0024] The metal processing raw material melting device comprises: a melting box 1; a heating box 2, the heating box 2 is fixedly mounted on the melting box 1; a heating plate 3, the heating plate 3 is fixedly mounted on the heating box 2; two movable grooves 4, the two movable grooves 4 are both opened on the melting box 1; two movable rods 5, the two movable rods 5 are respectively slidably mounted on the two movable grooves 4; a C-shaped ring 6, the C-shaped ring 6 is fixedly mounted between the two movable rods 5, and the C-shaped ring 6 is correspondingly arranged with the heating box 2; a crucible 7, the crucible 7 is arranged at On the C-shaped ring 6, the crucible 7 is arranged corresponding to the heating box 2; two lifting mechanisms, the two lifting mechanisms are arranged on the melting box 1, and the two lifting mechanisms are respectively arranged corresponding to the two movable rods 5. The metal in the crucible 7 can be heated by the arrangement of the heating box 2 and the heating plate 3. The heating box 2 can concentrate the heating, which is beneficial to increase the heating temperature and improve the melting efficiency. The arrangement of the melting box 1 is beneficial to keep the heating box 2 warm. The arrangement of the movable rod 5 and the C-shaped ring 6 can fix the crucible 7, which is beneficial to the removal of the crucible 7.

[0025] The lifting mechanism includes a protective box 8, a motor 9, a gear 10, two slide grooves 11, a rack 12 and a push block 13. The protective box 8 is fixedly installed on the melting box 1, the motor 9 is fixedly installed in the protective box 8, the gear 10 is fixedly installed on the output shaft of the motor 9, the two slide grooves 11 are opened on the protective box 8, the rack 12 is slidably installed on the two slide grooves 11, the rack 12 is meshed with the gear 10, the push block 13 is fixedly installed on the rack 12, and the rack 12 is in conflict with the movable rod 5. The lifting mechanism can drive the movement of the crucible 7, the protective box 8 plays a supporting and fixing role, and the motor 9 drives the gear 10 meshed with the rack 12 to rotate, which is conducive to pushing the heated crucible 7 upward through the rack 12 and the push block 13, so that the crucible 7 is easy to take out.

[0026] Two limiting grooves 14 are provided on the two movable grooves 4, and two sliding blocks 15 are fixedly installed on the two movable rods 5 respectively. The four sliding blocks 15 are slidably connected to the four limiting grooves 14 respectively. The movable rod 5 can be limited by the setting of the limiting grooves 14 and the sliding blocks 15 to prevent the movable rod 5 from moving left and right and affecting the stability of the crucible 7.

[0027] Two L-shaped blocks 16 are fixedly mounted on the crucible 7, and the two L-shaped blocks 16 are arranged corresponding to the C-shaped ring 6. The L-shaped blocks 16 arranged on the crucible 7 reserve space for the pliers, which is conducive to clamping the pliers under the L-shaped blocks 16, so as to facilitate the separation of the crucible 7 from the C-shaped ring 6.

[0028] The two racks 12 are fixedly installed with limit blocks 17, and the two limit blocks 17 are arranged corresponding to the slide groove 11. The two limit blocks 17 are fixedly installed with guide rods 18, and the guide rods 18 slide through the protective box 8. The limit blocks 17 can prevent the rack 12 from disengaging from the gear 10, so that the limit blocks 17 conflict with the slide groove 11. The setting of the guide rods 18 can prevent the rack 12 from rotating left and right, affecting the meshing of the gear 10 and the rack 12.

[0029] The melting box 1 is provided with a cover 19, on which a fixing block 20 is fixedly mounted. The setting of the cover 19 can make the temperature in the melting box 1 rise faster, which is beneficial to creating conditions for melting the metal in the crucible 7 and can prevent people from being injured, playing a protective role. The fixing block 20 is conducive to clamping with pliers.

[0030] The two movable rods 5 and the C-shaped ring 6 are both made of high temperature resistant materials. By setting the movable rod 5 and the C-shaped ring 6 to be made of high temperature resistant materials, the normal operation of the equipment can be guaranteed, and the movable rod 5 and the C-shaped ring 6 can be prevented from melting due to excessive temperature.

[0031] It is worth noting that the circuits, electronic components and modules involved in the present utility model are all prior art and can be fully implemented by those skilled in the art. Needless to say, the content protected by the present utility model does not involve improvements to software and methods.

[0032] The working principle of the metal processing raw material melting device provided by the utility model is as follows:

[0033] This solution also has an electric control cabinet, which is installed on the equipment. When in use, each electrical device can be started and operated through the electric control cabinet. The power connection method of each electrical device is an existing mature technology, which is a well-known technology for people in this field and will not be described in detail here.

[0034] When in use, the melting box 1 is first preheated, the crucible 7 on the C-shaped ring 6 is taken out, the metal to be melted is placed in the crucible 7, the cover 19 is opened, the crucible 7 containing the metal is placed on the C-shaped ring 6 and the cover 19 is closed, the heating plate 3 is controlled to heat the metal in the crucible 7, and the heating box 2 can reduce the heating space, which is conducive to increasing the temperature of the crucible 7;

[0035] After heating is completed, use pliers to clamp the fixed block 20 to remove the cover 19, control the motor 9 to drive the gear 10 to rotate, the gear 10 is engaged with the rack 12, and the rack 12 is driven to push the movable rod 5 upward, and the movable rod 5 drives the crucible 7 on the C-shaped ring 6 to move upward, so that the L-shaped block 16 fixedly installed on the crucible 7 is exposed outside the melting box 1;

[0036] Use pliers to clamp the L-shaped block 16, lift the crucible 7 upwards, pour out the molten metal and then melt other metals. When the gear 10 drives the rack 12, the slider 15 slides along the limiting groove 14 to prevent the C-shaped ring 6 from deflecting. The guide rod 18 fixedly mounted on the limiting block 17 limits the rack 12.

[0037] Compared with the related art, the metal processing raw material melting device provided by the utility model has the following beneficial effects:

[0038] The utility model provides a raw material melting device for metal processing. The metal in the crucible 7 can be heated by arranging a heating box 2 and a heating plate 3. The heating box 2 can concentrate the heating, which is beneficial to raising the heating temperature and improving the melting efficiency. The arranging of the melting box 1 is beneficial to heat-insulating the heating box 2. The arranging of the movable rod 5 and the C-shaped ring 6 can fix the crucible 7, which is beneficial to taking out the crucible 7. The movement of the crucible 7 can be driven by the arranging of a lifting mechanism. The protective box 8 plays a supporting and fixing role. The motor 9 drives the gear 10 meshing with the rack 12 to rotate, which is beneficial to pushing the heated crucible 7 upwards through the rack 12 and the push block 13, so that the crucible 7 is easy to take out. The movable rod 5 can be limited by the arranging of the limiting groove 14 and the sliding block 15 to prevent the movable rod 5 from moving left and right. The stability of the crucible 7 is affected. The L-shaped block 16 provided on the crucible 7 reserves space for the pliers, which is conducive to clamping the pliers under the L-shaped block 16, so as to facilitate the disengagement of the crucible 7 from the C-shaped ring 6. The limit block 17 can prevent the rack 12 from being disengaged from the gear 10, so that the limit block 17 conflicts with the slide groove 11. The setting of the guide rod 18 can prevent the rack 12 from rotating left and right, affecting the meshing of the gear 10 and the rack 12. The setting of the cover 19 can make the temperature in the melting box 1 rise faster, which is conducive to creating conditions for melting the metal in the crucible 7, and at the same time can prevent people from being injured and play a protective role. The fixed block 20 is conducive to the clamping of the pliers. By setting the movable rod 5 and the C-shaped ring 6 to high-temperature resistant materials, the normal operation of the equipment can be guaranteed to prevent the movable rod 5 and the C-shaped ring 6 from melting due to excessive temperature.

[0039] It should be noted that the equipment structure and drawings of the utility model mainly describe the principle of the utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. However, on the premise that technical personnel in this field understand the principle of the above-mentioned utility model, they can clearly know the details of its power mechanism, power supply system and control system.

[0040] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A metal processing raw material melting device, characterized in that: include: Melting box; A heating box, the heating box is fixedly mounted on the melting box; A heating plate, the heating plate is fixedly mounted on the heating box; Two movable grooves, both of which are arranged on the melting box; Two movable rods, the two movable rods are slidably mounted on the two movable grooves respectively; A C-shaped ring, the C-shaped ring is fixedly installed between the two movable rods, and the C-shaped ring is arranged corresponding to the heating box; A crucible, wherein the crucible is arranged on the C-shaped ring, and the crucible is arranged corresponding to the heating box; Two lifting mechanisms are provided on the melting box, and the two lifting mechanisms are respectively provided corresponding to the two movable rods.

2. The metal processing raw material melting device according to claim 1, characterized in that: The lifting mechanism includes a protective box, a motor, a gear, two slide grooves, a rack and a push block. The protective box is fixedly installed on the melting box, the motor is fixedly installed in the protective box, the gear is fixedly installed on the output shaft of the motor, two slide grooves are opened on the protective box, the rack is slidably installed on the two slide grooves, the rack is meshed with the gear, the push block is fixedly installed on the rack, and the rack is in conflict with the movable rod.

3. The metal processing raw material melting device according to claim 1, characterized in that: Two limit slots are arranged on the two movable slots, two sliding blocks are fixedly mounted on the two movable rods respectively, and the four sliding blocks are slidably connected with the four limit slots respectively.

4. The metal processing raw material melting device according to claim 1, characterized in that: Two L-shaped blocks are fixedly mounted on the crucible, and the two L-shaped blocks are arranged corresponding to the C-shaped ring.

5. The metal processing raw material melting device according to claim 2, characterized in that: Limit blocks are fixedly installed on the two racks, the two limit blocks are arranged corresponding to the slide grooves, and guide rods are fixedly installed on the two limit blocks, and the guide rods slide through the protective box.

6. The metal processing raw material melting device according to claim 1, characterized in that: The melting box is provided with a cover, and a fixing block is fixedly mounted on the cover.

7. The metal processing raw material melting device according to claim 1, characterized in that: The two movable rods and the C-shaped ring are both made of high temperature resistant materials.