Ring cleaning equipment for furnace kiln for producing special cement

By designing a knuckle cleaning equipment including motor, transmission rod and scraper, the traditional method of manual cleaning time and low efficiency of entering the rotary kiln manually is solved, and efficient cleaning of the inner walls of furnace kilns of different lengths is achieved, and cleaning efficiency and safety are improved.

CN222881718UActive Publication Date: 2025-05-16EMEISHAN QIANGHUA SPECIAL CEMENT
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Patent Information

Application Number
CN202420428060.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-06
Publication Date
2025-05-16
Estimated Expiration
2034-03-06

AI Technical Summary

Technical Problem

In the prior art, traditional knob removal methods manually enter the rotary kiln, which is long and has personal danger, and is inefficient in cleaning efficiency, making it difficult to adapt to furnace cleaning of different lengths.

Method used

A knot cleaning equipment including a motor, transmission rod, round sleeve, fixed plate, roller and scraper is designed. The motor drives the transmission rod to rotate, and drives the circular sleeve and bevel gear to rotate simultaneously, achieving full cleaning of the inner wall of the furnace, and the transmission of the variable speed gear and fixed rod is used to realize the movement of the equipment and adapt to the furnace cleaning of different lengths.

Benefits of technology

It improves the efficiency and practicality of knot cleaning, realizes sufficient cleaning of the inner walls of furnaces of different lengths, reduces manual intervention, and reduces personal danger.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of cement production furnaces and kilns, particularly relates to formed ring cleaning equipment for a furnace kiln for producing special cement, and aims to solve the problems that when the existing formed ring cleaning equipment for the furnace kiln for producing the special cement is used, the cleaning depth of the furnace kiln is realized through the length of a supporting column of the existing formed ring cleaning equipment, and certain limitation exists. In order to solve the problems that in the prior art, the cleaning position needs to be repeatedly adjusted, and the cleaning efficiency is low, according to the scheme, the kiln comprises a kiln body, a motor and a scraper, the motor is arranged in the kiln body, the output end of the motor is fixedly connected with a transmission rod, and the transmission rod is rotationally connected with a round sleeve; three first fixing plates are fixedly connected to the round sleeve. According to the cement kiln cleaning device, the formed rings in the cement kiln can be fully cleaned through cooperation of all the components, cement kilns with different lengths can be cleaned, the structure is simple, operation is easy, and the cleaning efficiency and practicability are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of cement production kilns, in particular to a ring cleaning device for producing special cement kilns. Background Art

[0002] During the calcination process of the kiln, insufficient calcination of raw materials will cause rings to form on the inner wall of the kiln body, which needs to be cleaned in time, otherwise it will affect the service life of the kiln and production efficiency;

[0003] In the prior art, the traditional ring removal method is to manually enter the rotary kiln and knock the rings to remove them. This method of removing rings from the kiln takes a long time to clean, which seriously affects the production progress. In addition, the manual work is in the kiln, and the falling rings are likely to pose a personal hazard. In response to the above problem, the application number is: 202223033192.5, which discloses a ring cleaning device for a special cement production kiln, which includes a kiln body, a bottom plate is provided on one side of the kiln body, a plurality of support plates are fixedly connected to the top of the bottom plate, and a plurality of support plates are fixedly connected to the top of a fixing frame, a slide groove is provided on both sides of the fixing frame, and a first fixing hole is provided on one side of the fixing frame;

[0004] However, the existing ring cleaning equipment for producing special cement kilns has certain limitations in the depth of kiln cleaning achieved by the length of its support column during use, and the cleaning position needs to be adjusted repeatedly, resulting in a problem of low cleaning efficiency. Utility Model Content

[0005] The utility model aims to solve the shortcomings in the prior art and proposes a ring cleaning device for producing special cement kilns.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A ring cleaning device for producing special cement kilns, comprising a kiln body, a motor and a scraper, wherein the kiln body is provided with a motor, the output end of the motor is fixedly connected to a transmission rod, the transmission rod is rotatably connected to a round sleeve, three fixed plates 1 are fixedly connected to the round sleeve, one end of the three fixed plates 1 are rotatably connected to a fixed rod 1, the three fixed rods 1 are fixedly connected to a roller 1, the three rollers 1 are all in contact with the inner wall of the kiln body, a round rod is fixedly sleeved on the transmission rod, two fixed plates 2 are fixedly connected to the round rod, two fixed plates 2 are slidably sleeved with sleeve plates, two sleeve plates are fixedly installed with scrapers, and two Each of the scrapers is in contact with the inner wall of the kiln body, a bevel gear 1 is fixedly sleeved on the transmission rod, and the output end of the motor drives the transmission rod to rotate on the round sleeve through the drive of the motor, and the transmission rod drives the round rod and the bevel gear 1 to rotate synchronously, and at the same time, through the transmission of the two fixed plates 2, the two sleeve plates, the bevel gear 2, the fixed rod 2, the bevel gear 3, the bevel gear 4, the fixed rod 3, the speed gear 1 and the speed gear 2, not only the inner wall of the kiln body is fully cleaned, but also the overall movement of the cleaning equipment is achieved, thereby achieving the purpose of cleaning kiln bodies of different lengths, thereby improving the cleaning efficiency and practicality.

[0008] Specifically, the bevel gear one is meshingly connected with the bevel gear two, the bevel gear two is fixedly connected with the fixing rod two, the fixing rod two is rotatably connected with the circular sleeve and one end of the fixing rod passes through the circular sleeve for transmission and is detachably connected.

[0009] Specifically, one end of the fixed rod two is fixedly connected to a bevel gear three, the bevel gear three is meshingly connected to a bevel gear four, the bevel gear four is fixedly connected to a fixed rod three, the fixed rod three is rotatably connected to one of the three fixed plates one, is used for transmission and is a detachable connection.

[0010] Specifically, a speed gear 1 is fixedly sleeved on the fixed rod 3, and a speed gear 2 is meshingly connected to the speed gear 1. The speed gear 2 is fixedly connected to one of the three fixed rods 1 for transmission and rotation speed change.

[0011] Specifically, a fixing ring is provided on the fixing sleeve of the motor, and three fixing plates three are fixedly connected to the fixing ring. One end of the three fixing plates three is fixedly connected to a fixing rod four, and the three fixing rods four are rotatably connected to rollers two, and the three rollers two are in contact with the inner wall of the furnace body to assist the movement of the cleaning equipment and improve stability.

[0012] Specifically, the three fixing plates three correspond to the three fixing plates one, and a reinforcement plate is provided between the three fixing plates one and the three fixing plates three to improve stability.

[0013] Specifically, springs are fixedly installed between the two sleeve plates and the two fixed plates. The two scrapers are kept in contact with the inner wall of the furnace body through the action of the two springs, and also serve as a buffer to prevent hard damage to the two scrapers during the cleaning process.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] (1) The utility model is a ring cleaning device for producing special cement kilns. Through the drive of the motor, the output end of the motor drives the transmission rod to rotate on the round sleeve, and the transmission rod drives the round rod and bevel gear 1 to rotate synchronously. At the same time, through the transmission of the two fixed plates 2, the two sleeve plates, the bevel gear 2, the fixed rod 2, the bevel gear 3, the bevel gear 4, the fixed rod 3, the speed gear 1, and the speed gear 2, not only the inner wall of the kiln body is fully cleaned, but also the cleaning device is moved as a whole, thereby achieving the purpose of cleaning kiln bodies of different lengths, thereby improving the cleaning efficiency and practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the implementation of the utility model or the technical solution in the prior art, the following will briefly introduce the drawings required for the implementation or the prior art description. Obviously, the drawings described below are only exemplary, and the structures, proportions, sizes, etc. illustrated in this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the limiting conditions that can be implemented in the utility model, so they have no technical substantive significance, and any structural modification, change in proportional relationship or adjustment of size.

[0017] Figure 1 This is a schematic diagram of the main structure of a ring cleaning device for producing special cement kilns proposed by the utility model;

[0018] Figure 2 for Figure 1 A schematic diagram of the enlarged structure at A in the middle;

[0019] Figure 3 This is a side view structural schematic diagram of a ring cleaning device for producing special cement kilns proposed by the utility model;

[0020] Figure 4 It is a schematic diagram of the structure of the motor, transmission rod, circular sleeve and fixing ring.

[0021] In the figure: 1. furnace body; 2. motor; 3. transmission rod; 4. round sleeve; 5. fixed plate 1; 6. fixed rod 1; 7. roller 1; 8. round rod; 9. fixed plate 2; 10. sleeve plate; 11. scraper; 12. bevel gear 1; 13. bevel gear 2; 14. fixed rod 2; 15. bevel gear 3; 16. bevel gear 4; 17. fixed rod 3; 18. speed change gear 1; 19. speed change gear 2; 20. fixed ring; 21. fixed plate 3; 22. fixed rod 4; 23. roller 2. DETAILED DESCRIPTION

[0022] The following is a specific embodiment of the present invention. People familiar with the technology can easily understand the other advantages and functions of the present invention from the contents disclosed in this specification. Obviously, the described embodiment is a part of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0023] Reference Figure 1-4 A ring cleaning device for producing special cement kilns, comprising a kiln body 1, a motor 2 and a scraper 11, wherein the kiln body 1 is provided with a motor 2, and the output end of the motor 2 is fixedly connected to a transmission rod 3, and a round sleeve 4 is rotatably connected to the transmission rod 3, and three fixed plates 5 are fixedly connected to the round sleeve 4, and one end of each of the three fixed plates 5 is rotatably connected to a fixed rod 6, and each of the three fixed rods 6 is fixedly connected to a roller 7, and each of the three rollers 7 is contacted and connected with the inner wall of the kiln body 1, and a round rod 8 is fixedly sleeved on the transmission rod 3, and two fixed plates 9 are fixedly connected to the round rod 8, and a sleeve plate 10 is slidably sleeved on the two fixed plates 9, and scrapers 11 are fixedly installed on the two sleeve plates 10, and two The scrapers 11 are all in contact and connected with the inner wall of the kiln body 1, and a bevel gear 12 is fixedly sleeved on the transmission rod 3. Through the drive of the motor 2, the output end of the motor 2 drives the transmission rod 3 to rotate on the round sleeve 4, and at the same time, the transmission rod 3 drives the round rod 8 and the bevel gear 12 to rotate synchronously. At the same time, through the transmission of the two fixed plates 2 9, the two sleeve plates 10, the bevel gear 2 13, the fixed rod 2 14, the bevel gear 3 15, the bevel gear 4 16, the fixed rod 3 17, the speed gear 1, and the speed gear 2 19, not only the inner wall of the kiln body 1 is fully cleaned, but also the overall movement of the cleaning equipment is achieved, thereby achieving the purpose of cleaning the kiln body 1 of different lengths, thereby improving the cleaning efficiency and practicality.

[0024] In this embodiment, the bevel gear 1 12 is meshedly connected with a bevel gear 2 13 , and the bevel gear 2 13 is fixedly connected with a fixing rod 2 14 . The fixing rod 2 14 is rotatably connected to the circular sleeve 4 and one end passes through the circular sleeve 4 for transmission and is a detachable connection.

[0025] In this embodiment, one end of the fixing rod 2 14 is fixedly connected to a bevel gear 3 15, and the bevel gear 3 15 is meshingly connected to a bevel gear 4 16, and the bevel gear 4 16 is fixedly connected to a fixing rod 3 17, and the fixing rod 3 17 is rotatably connected to one of the three fixing plates 5 for transmission and is a detachable connection.

[0026] In this embodiment, a speed gear 18 is fixedly sleeved on the fixed rod 3 17, and a speed gear 2 19 is meshingly connected to the speed gear 18. The speed gear 2 19 is fixedly connected to one of the three fixed rods 1 6 for transmission and changing the rotation speed.

[0027] In this embodiment, a fixing ring 20 is fixedly sleeved on the motor 2, and three fixing plates three 21 are fixedly connected to the fixing ring 20. One ends of the three fixing plates three 21 are fixedly connected to fixing rods four 22, and three fixing rods four 22 are rotatably connected to rollers two 23. The three rollers two 23 are all in contact with and connected to the inner wall of the furnace body 1, so as to assist the movement of the cleaning equipment and improve stability.

[0028] In this embodiment, the three fixing plates 3 21 correspond to the three fixing plates 1 5 , and reinforcement plates are provided between the three fixing plates 1 5 and the three fixing plates 3 21 to improve stability.

[0029] In this embodiment, springs are fixedly installed between the two sleeve plates 10 and the two fixed plates 9. The two scrapers 11 are kept in contact with the inner wall of the kiln body 1 through the action of the two springs, and also serve as a buffer to prevent hard damage to the two scrapers 11 during the cleaning process.

[0030] Working principle: When in use, first place the cleaning device in the kiln body 1, and make the three rollers 1 7, the three rollers 2 23 and the two scrapers 11 contact the inner wall of the kiln body 1, then start the motor 2, so that the output end of the motor 2 drives the transmission rod 3 to rotate on the circular sleeve 4, and at the same time, the transmission rod 3 drives the round rod 8 and the bevel gear 1 12 to rotate synchronously, and at the same time, the round rod 8 is driven by the two fixed plates 2 9 and the sleeve plate 10, thereby driving the two scrapers 11 to rotate, so that the two scrapers 11 scrape off the rings on the inner wall of the kiln body 1, thereby achieving full cleaning of the inner wall of the kiln body 1; at the same time, the bevel gear 1 12 is meshed with the bevel gear 2 13 for transmission, so that the bevel gear 2 13 drives the fixed rod 2 14 to rotate on the circular sleeve 4, and at the same time, the fixed rod 2 14 drives the bevel gear 3 15 to rotate, At the same time, the bevel gear three 15 is meshed with the bevel gear four 16 for transmission, so that the bevel gear four 16 drives the fixed rod three 17 to rotate on the corresponding fixed plate 5, and the fixed rod three 17 drives the speed gear one 18 to rotate, and the speed gear one 18 is meshed with the speed gear two 19 for transmission, so that the speed gear two 19 drives the corresponding fixed rod one 6 to rotate on the fixed plate 5, and the fixed rod one 6 drives the corresponding roller one 7 to rotate, and through the friction between the roller one 7 and the kiln body 1, the cleaning equipment is driven to move as a whole in the kiln body 1, thereby achieving the purpose of cleaning the kiln body 1 of different lengths; the two scrapers 11 are kept in contact with the inner wall of the kiln body 1 through the action of the two springs, and also play a buffering purpose, preventing the two scrapers 11 from being hard damaged during the cleaning process.

[0031] The technical progress achieved by the utility model compared with the prior art is that through the cooperation of various components, the rings in the cement kiln can be fully cleaned, and cement kilns of different lengths can be cleaned. Moreover, the structure is simple and easy to operate, which improves the cleaning efficiency and practicality.

Claims

1. A ring cleaning device for producing special cement kilns, characterized in that: The invention comprises a furnace body (1), an electric motor (2) and a scraper (11), wherein the furnace body (1) is provided with an electric motor (2), the output end of the electric motor (2) is fixedly connected to a transmission rod (3), the transmission rod (3) is rotatably connected to a round sleeve (4), the round sleeve (4) is fixedly connected to three fixed plates (5), one end of each of the three fixed plates (5) is rotatably connected to a fixed rod (6), each of the three fixed rods (6) is fixedly connected to a roller (7), and the three fixed plates (5) are The rollers 1 (7) are all in contact with the inner wall of the furnace body (1); the transmission rod (3) is fixedly sleeved with a round rod (8); the round rod (8) is fixedly connected with two fixed plates 2 (9); the two fixed plates 2 (9) are slidably sleeved with sleeves (10); the two sleeves (10) are fixedly mounted with scrapers (11); the two scrapers (11) are in contact with the inner wall of the furnace body (1); the transmission rod (3) is fixedly sleeved with a bevel gear 1 (12).

2. The ring cleaning equipment for special cement kiln production according to claim 1 is characterized in that: The bevel gear one (12) is meshingly connected with a bevel gear two (13), and the bevel gear two (13) is fixedly connected with a fixing rod two (14), and the fixing rod two (14) is rotatably connected to the circular sleeve (4) and one end of the fixing rod passes through the circular sleeve (4).

3. The ring cleaning equipment for producing special cement kilns according to claim 2 is characterized in that: One end of the fixing rod 2 (14) is fixedly connected to a bevel gear 3 (15), the bevel gear 3 (15) is meshingly connected to a bevel gear 4 (16), the bevel gear 4 (16) is fixedly connected to a fixing rod 3 (17), and the fixing rod 3 (17) is rotationally connected to one of the three fixing plates 1 (5).

4. The ring cleaning equipment for producing special cement kilns according to claim 3 is characterized in that: A speed change gear 1 (18) is fixedly sleeved on the fixed rod 3 (17), and a speed change gear 2 (19) is meshingly connected to the speed change gear 1 (18), and the speed change gear 2 (19) is fixedly connected to one of the three fixed rods 1 (6).

5. The ring cleaning equipment for producing special cement kilns according to claim 1 is characterized in that: A fixing ring (20) is fixedly sleeved on the motor (2), and three fixing plates (21) are fixedly connected to the fixing ring (20), and one end of each of the three fixing plates (21) is fixedly connected to a fixing rod (22), and each of the three fixing rods (22) is rotatably connected to a roller (23), and each of the three rollers (23) is in contact with the inner wall of the furnace body (1).

6. The ring cleaning device for producing special cement kilns according to claim 5 is characterized in that: The three fixing plates three (21) correspond to the three fixing plates one (5), and reinforcing plates are provided between the three fixing plates one (5) and the three fixing plates three (21).

7. The ring cleaning equipment for special cement kiln production according to claim 1 is characterized in that: A spring is fixedly installed between the two sleeve plates (10) and the two second fixing plates (9).

Citation Information

Patent Citations

  • Ring cleaning equipment for special cement production furnace

    CN219083801U