Electromagnetic wire local insulation treatment equipment
By designing a local insulation treatment equipment for electromagnetic wires and using the four cavity in the machine for precisely controlled insulation treatment, the problem that existing equipment cannot perform local insulation treatment is solved, the production efficiency and product quality are improved, and the insulation performance and service life of electromagnetic wires are significantly improved.
Patent Information
- Application Number
- CN202421868400.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-05
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-08-05
AI Technical Summary
Existing electromagnetic wire insulation processing equipment cannot perform local insulation treatment for specific parts of electromagnetic wires, resulting in complex structure, inconvenient operation, waste of insulation materials and uneven heating, low production efficiency and unstable product quality.
A local insulation treatment device for electromagnetic wires is designed, and the four cavity in the machine body is dipped, preliminary drying, local spraying and secondary drying are sequentially carried out to ensure the precise control of each step.
It improves production efficiency, ensures uniformity and stability of insulation treatment, reduces waste of insulating materials, is easy to operate and low maintenance costs, is suitable for various specific application needs, and significantly improves the insulation performance and service life of electromagnetic wires.
Smart Images
Figure CN222883308U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electromagnetic wire processing equipment, in particular to a local insulation processing equipment for electromagnetic wires. Background Art
[0002] Electromagnetic wire is a common electronic component, and its insulation treatment is crucial to its performance and service life. Existing electromagnetic wire insulation treatment equipment mainly focuses on the insulation treatment of the entire wire, and is unable to perform local insulation treatment on specific parts of the electromagnetic wire. However, in some special application scenarios, only some areas of the electromagnetic wire need to be insulated to improve its working performance in a specific environment. In the prior art, although there are some devices that can perform local insulation treatment, they often have problems such as complex structure, inconvenient operation, waste of insulation materials, and uneven heating, resulting in low production efficiency and unstable product quality. Utility Model Content
[0003] The utility model aims to provide a local insulation processing device for electromagnetic wires to solve the problems raised in the above background technology.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a local insulation processing equipment for electromagnetic wires, comprising a machine body, a fourth cavity is opened at one end of the machine body, a guide roller is rotatably installed inside the fourth cavity, a third cavity is opened at the other end of the machine body, a third gathering bucket is fixed in the middle of the third cavity, a first cavity is opened on one side of the middle of the machine body, a first gathering bucket is fixed in the middle of the first cavity, a second cavity is opened on the other side of the middle of the machine body, and a second gathering bucket is fixed in the middle of the second cavity.
[0005] When using a local insulation processing device for electromagnetic wires in the technical solution, the staff must first connect the power supply to the utility model and control the operation of the utility model through the control panel. The staff first pours the insulating material to be sprayed into the interior of the material box. The specific operation is that the staff rotates to open the top cover. After the top cover is opened, the staff pours the insulating material into the interior of the material box. After pouring an appropriate amount, the top cover is rotated and reinstalled on the top of the material box to close it. The staff guides the electromagnetic wire to be sprayed through the interior of the feeding device body, and then inserts it into the interior of the fourth cavity. At this time, the staff rotates to open the baffle rotatably installed on the external front surface of the body. After the baffle is opened, the staff reaches in and pulls the electromagnetic wire to pass through the surface of the guide roller, and then passes through the interior of the first heater, the bottom end of the nozzle, and the interior of the second heater, and finally from the interior of the discharge device body. Pass through and connect to the winding device. After the electromagnetic wire is arranged, the staff turns the closing baffle and starts the first pump body. The first pump body draws the insulating material inside the material box into the inside through the first pipe, and transports it to the inside of the fourth cavity through the second pipe. Then start the second pump body. The second pump body draws the insulating material inside the material box into the inside through the third pipe, and transports it to the inside of the nozzle through the fourth pipe. At this time, start the winding device, so that the electromagnetic wire will move inside the machine body, and guided by the guide roller, the electromagnetic wire will be immersed in the insulating material in the fourth cavity. After the dipping is completed, the electromagnetic wire will enter the inside of the first heater for preliminary drying, and then move to the bottom of the nozzle for local spraying of insulating material. After the local spraying is completed, the electromagnetic wire will move to the inside of the second heater for secondary drying, and finally be wound up by the winding device under the guidance of the discharge device body.
[0006] Preferably, a nozzle is provided at the external top end of the second gathering bucket, and a second barrel is placed at the external bottom end of the second gathering bucket. Through the cooperation between the second gathering bucket and the second barrel, the insulating material sprayed by the nozzle on the surface of the electromagnetic wire can be accumulated inside the second barrel after dripping, so as to achieve the effect of collecting the dripping insulating material and temporarily storing it for later unified treatment. By setting the nozzle, the insulating material transported to the inside by the second pump body can be sprayed out through this, so as to achieve the effect of spraying on the electromagnetic wire for local treatment.
[0007] Preferably, a first heater is provided inside the first gathering bucket, and a first barrel is placed at the outer bottom of the first gathering bucket. Through the cooperation between the first gathering bucket and the first barrel, the electromagnetic wire with the insulating material on the surface can drip into the first cavity after entering the first cavity and gather inside the first barrel, so as to achieve the effect of collecting the dripping insulating material and temporarily storing it for later unified processing. By providing the first heater, the electromagnetic wire after being dipped in the fourth cavity can be dried after entering the fourth cavity, so as to achieve the effect of preliminary drying.
[0008] Preferably, a second heater is provided inside the third gathering bucket, and a third barrel is placed at the outer bottom of the third gathering bucket. Through the cooperation between the third gathering bucket and the third barrel, the electromagnetic wire with the insulating material sprayed on the surface can drip inside the third cavity after entering the third cavity and gather inside the third barrel, so as to achieve the effect of collecting the dripping insulating material and temporarily storing it for later unified processing. By setting the second heater, the electromagnetic wire sprayed in the second cavity can be dried after entering the second cavity, so as to achieve the effect of secondary drying.
[0009] Preferably, a material box is provided on the external top surface of the machine body, and a first pipe is connected to one side of the interior of the material box, one end of the first pipe is connected to the input end of the first pump body, and the output end of the first pump body is connected to the interior of the fourth cavity through the second pipe. The provision of the material box allows the insulating material to be temporarily stored inside, providing a storage location for later use. Through the cooperation of the first pipe, the first pump body and the second pipe, the insulating material in the material box can be actively pumped to the interior of the fourth cavity, achieving the effect of active transportation.
[0010] Preferably, a third pipe is connected to the other side of the interior of the material box, one end of the third pipe is connected to the input end of the second pump body, and the output end of the second pump body is connected to the surface of the nozzle through a fourth pipe. Through the cooperation of the third pipe, the second pump body and the fourth pipe, the insulating material in the material box can be actively pumped into the interior of the nozzle, achieving the effect of active transportation.
[0011] Preferably, a feeding device body is provided on one side of the outer body of the machine, a frame is provided inside the feeding device body, a concave roller is rotatably installed on the inner bottom end of the frame, and a convex roller is rotatably installed on the inner top end of the frame. The cooperation between the concave roller and the convex roller allows the electromagnetic wire to be stuck inside for transmission and movement without coming out. By providing the feeding device body, the electromagnetic wire to be processed can be stably transported to the inner part of the machine body, achieving the effect of main transport.
[0012] Preferably, a discharging device body is provided on the other side of the body, and the internal structure of the discharging device body is the same as the internal structure of the feeding device body. By providing the discharging device body, the processed electromagnetic wire can be stably output from the inside of the body, achieving the effect of main delivery output.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. The body of the utility model is divided into four chambers, which carry out dipping, preliminary drying, local spraying and secondary drying in sequence to ensure the precise control of each step, which not only greatly improves the production efficiency, ensures the uniformity and stability of insulation treatment, but also reduces the waste of insulation materials. In addition, the equipment is easy to operate and has low maintenance cost. It is suitable for various specific application requirements and significantly improves the insulation performance and service life of the electromagnetic wire. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the main internal structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the internal structure of the feeding device body of the utility model;
[0017] Figure 3 This is a schematic diagram of the main appearance structure of the utility model;
[0018] Figure 4 It is a schematic diagram of the internal structure of the material box of the utility model.
[0019] In the figure: 1, machine body; 2, fourth cavity; 3, guide roller; 4, feeding device body; 41, frame; 42, concave roller; 43, convex roller; 5, first cavity; 6, first barrel body; 7, second cavity; 8, second barrel body; 9, third cavity; 10, third barrel body; 11, discharging device body; 12, second heater; 13, third gathering bucket; 14, second gathering bucket; 15, fourth pipeline; 16, nozzle; 17, first heater; 18, first gathering bucket; 19, material box; 20, third pipeline; 21, second pump body; 22, first pipeline; 23, first pump body; 24, second pipeline. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] Embodiment 1
[0022] like Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, the utility model proposes an electromagnetic wire local insulation processing equipment, including a body 1, a fourth cavity 2 is opened at one end of the body 1, a guide roller 3 is rotatably installed inside the fourth cavity 2, a third cavity 9 is opened at the other end of the body 1, a third gathering bucket 13 is fixed in the middle of the third cavity 9, a first cavity 5 is opened on one side of the middle of the body 1, a first gathering bucket 18 is fixed in the middle of the first cavity 5, a second cavity 7 is opened on the other side of the middle of the body 1, and a second gathering bucket 14 is fixed in the middle of the second cavity 7.
[0023] The staff needs to first connect the external power supply to the utility model and control the operation of the utility model through the control panel. The staff first pours the insulating material to be sprayed into the interior of the material box 19. The specific operation is that the staff rotates to open the top cover. After the top cover is opened, the staff pours the insulating material into the interior of the material box 19. After pouring an appropriate amount, the top cover is re-rotated and installed on the top of the material box 19 to close it. The staff guides the electromagnetic wire to be sprayed through the interior of the feeding device body 4, and then inserts it into the interior of the fourth cavity 2. At this time, the staff rotates to open the baffle rotatably installed on the external front surface of the body 1. After the baffle is opened, the staff reaches in and pulls the electromagnetic wire from the surface of the guide roller 3, and then from the inside of the first heater 17, the bottom end of the nozzle 16, and the inside of the second heater 12, and finally passes through the inside of the discharge device body 11 and is connected to the winding device. After the electromagnetic wire is arranged The staff turns the closing baffle and starts the first pump body 23. The first pump body 23 draws the insulating material inside the material box 19 into the inside through the first pipe 22, and transports it to the inside of the fourth cavity 2 through the second pipe 24. Then the second pump body 21 is started. The second pump body 21 draws the insulating material inside the material box 19 into the inside through the third pipe 20, and transports it to the inside of the nozzle 16 through the fourth pipe 15. At this time, the winding device is started, so that the electromagnetic wire will move inside the body 1. Guided by the guide roller 3, the electromagnetic wire will be immersed in the insulating material in the fourth cavity 2. After the dipping is completed, the electromagnetic wire will enter the inside of the first heater 17 for preliminary drying, and then move to the bottom of the nozzle 16 for local spraying of insulating material. After the local spraying is completed, the electromagnetic wire will move to the inside of the second heater 12 for secondary drying, and finally be wound up by the winding device under the guidance of the discharge device body 11.
[0024] Embodiment 2
[0025] like Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, the utility model proposes a local insulation treatment device for electromagnetic wires. Compared with the first embodiment, this embodiment also includes: a nozzle 16 is provided at the external top end of the second gathering bucket 14, and a second barrel body 8 is placed at the external bottom end of the second gathering bucket 14, a first heater 17 is provided inside the first gathering bucket 18, and a first barrel body 6 is placed at the external bottom end of the first gathering bucket 18, a second heater 12 is provided inside the third gathering bucket 13, and a third barrel body 10 is placed at the external bottom end of the third gathering bucket 13, a material box 19 is provided on the external top surface of the body 1, and a first pipe 22 is connected to the internal side of the material box 19, and one end of the first pipe 22 is connected to the input end of the first pump body 23, and The output end of the first pump body 23 is connected to the interior of the fourth cavity 2 through the second pipe 24, and the other side of the interior of the material box 19 is connected to the third pipe 20, one end of the third pipe 20 is connected to the input end of the second pump body 21, and the output end of the second pump body 21 is connected to the surface of the nozzle 16 through the fourth pipe 15. A feeding device body 4 is provided on one side of the outside of the body 1, and a frame 41 is provided inside the feeding device body 4. A concave roller 42 is rotatably installed at the bottom end of the frame 41, and a convex roller 43 is rotatably installed at the top end of the frame 41. A discharging device body 11 is provided on the other side of the outside of the body 1, and the internal structure of the discharging device body 11 is the same as the internal structure of the feeding device body 4.
[0026] In this embodiment, Figure 1 As shown, through the cooperation between the second gathering bucket 14 and the second barrel 8, the insulating material sprayed on the surface of the electromagnetic wire by the nozzle 16 can be accumulated inside the second barrel 8 after dripping, so as to achieve the effect of collecting the dripping insulating material and temporarily storing it for later unified treatment. By setting the nozzle 16, the insulating material transported to the inside by the second pump body 21 can be sprayed out here, so as to achieve the effect of spraying on the electromagnetic wire for local treatment;
[0027] like Figure 1 As shown, through the cooperation of the first gathering bucket 18 and the first barrel 6, the electromagnetic wire with the surface coated with the insulating material can drip into the first cavity 5 and gather inside the first barrel 6 after entering the first cavity 5, so as to achieve the effect of collecting the dripping insulating material and temporarily storing it for later unified treatment. By setting the first heater 17, the electromagnetic wire after being dipped in the fourth cavity 2 can be dried after entering the fourth cavity 2, so as to achieve the effect of preliminary drying.
[0028] like Figure 1As shown, through the cooperation of the third gathering bucket 13 and the third barrel 10, the electromagnetic wire with the insulating material sprayed on the surface can drip into the third cavity 9 and gather inside the third barrel 10 after entering the third cavity 9, so as to achieve the effect of collecting the dripping insulating material and temporarily storing it for later unified processing. By setting the second heater 12, the electromagnetic wire sprayed in the second cavity 7 can be dried after entering the second cavity 7, so as to achieve the effect of secondary drying;
[0029] like Figure 3 and Figure 4 As shown, the material box 19 is provided so that the insulating material can be temporarily stored therein, providing a storage location for later use. Through the cooperation of the first pipe 22, the first pump body 23 and the second pipe 24, the insulating material in the material box 19 can be actively pumped into the fourth cavity 2, achieving the effect of active transportation;
[0030] like Figure 3 and Figure 4 As shown, through the cooperation of the third pipeline 20, the second pump body 21 and the fourth pipeline 15, the insulating material in the material box 19 can be actively pumped to the inside of the nozzle 16, achieving the effect of active transportation;
[0031] like Figure 1 , Figure 2 and Figure 3 As shown, the cooperation between the concave roller 42 and the convex roller 43 allows the electromagnetic wire to be stuck inside for transmission and movement without coming out. By setting the feeding device body 4, the electromagnetic wire to be processed can be stably transported to the inside of the machine body 1, achieving the effect of main feeding and conveying;
[0032] like Figure 1 and Figure 3 As shown, by providing the discharge device body 11, the processed electromagnetic wire can be stably output from the inside of the machine body 1, achieving the effect of main delivery output.
[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A local insulation treatment device for electromagnetic wires, comprising a body (1), characterized in that: A fourth cavity (2) is provided at one end of the machine body (1), a guide roller (3) is rotatably mounted inside the fourth cavity (2), a third cavity (9) is provided at the other end of the machine body (1), a third gathering bucket (13) is fixed in the middle of the third cavity (9), a first cavity (5) is provided on one side of the middle of the machine body (1), a first gathering bucket (18) is fixed in the middle of the first cavity (5), a second cavity (7) is provided on the other side of the middle of the machine body (1), a second gathering bucket (14) is fixed in the middle of the second cavity (7).
2. The local insulation treatment equipment for electromagnetic wire according to claim 1, characterized in that: A nozzle (16) is provided at the external top end of the second gathering bucket (14), and a second barrel (8) is placed at the external bottom end of the second gathering bucket (14).
3. The local insulation treatment equipment for electromagnetic wire according to claim 1, characterized in that: A first heater (17) is provided inside the first gathering bucket (18), and a first barrel (6) is placed at the outer bottom end of the first gathering bucket (18).
4. The local insulation treatment equipment for electromagnetic wire according to claim 1, characterized in that: A second heater (12) is provided inside the third gathering bucket (13), and a third barrel body (10) is placed at the outer bottom end of the third gathering bucket (13).
5. The local insulation treatment equipment for electromagnetic wire according to claim 1, characterized in that: A material box (19) is provided on the external top surface of the machine body (1), and a first pipe (22) is connected to one side of the interior of the material box (19), one end of the first pipe (22) is connected to the input end of the first pump body (23), and the output end of the first pump body (23) is connected to the interior of the fourth chamber (2) through a second pipe (24).
6. The local insulation treatment equipment for electromagnetic wire according to claim 5, characterized in that: A third pipe (20) is connected to the other side of the interior of the material box (19), one end of the third pipe (20) is connected to the input end of the second pump body (21), and the output end of the second pump body (21) is connected to the surface of the nozzle (16) through a fourth pipe (15).
7. The local insulation treatment equipment for electromagnetic wire according to claim 1, characterized in that: A feeding device body (4) is provided on one side of the exterior of the machine body (1), a frame (41) is provided inside the feeding device body (4), a concave roller (42) is rotatably mounted on the bottom end of the frame (41), and a convex roller (43) is rotatably mounted on the top end of the frame (41).
8. The local insulation treatment equipment for electromagnetic wire according to claim 1, characterized in that: A discharge device body (11) is provided on the other side of the exterior of the machine body (1), and the internal structure of the discharge device body (11) is the same as the internal structure of the feed device body (4).