New energy hub with power generation device
By integrating power generation devices on the wheel hub of new energy vehicles, and using rotating rotor core and fixed stator permanent magnets to generate electricity, the energy waste problem caused by the single power supply method of new energy vehicles is solved, and the battery life time is extended and the number of charging times is reduced.
Patent Information
- Application Number
- CN202421847915.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-08-01
AI Technical Summary
Due to the single power supply method of existing new energy vehicles, the vehicle battery usage time is shortened and the number of charging times increases, resulting in waste of energy.
A new energy hub with a power generation device is designed, and the rotating rotor core winding and the fixed stator permanent magnet are used to generate electrical energy to supply the vehicle's battery through the mutual cooperation between the hub shell, the stator bracket, the stator permanent magnet.
The power generation device generates electricity, reduces the power consumption of the vehicle's main battery, extends the battery life time, reduces the number of charging times, and saves energy.
Smart Images

Figure CN222884509U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of new energy, and in particular to a wheel hub with a new energy self-contained power generation device. Background Art
[0002] The wheel hub is a cylindrical metal part in the tire of a vehicle that is used to support the tire with the axis as the center. In layman's terms, it is the part of the wheel center where the axle is installed. It is an important component that connects the brake drum (brake disc), wheel disc and half-axle. New energy vehicles, including automobiles, two-wheeled and three-wheeled electric vehicles, are mainly powered by rechargeable batteries. However, vehicles need electricity for more than just form power, and both lights and other equipment need battery power. The existing technology has the following problems:
[0003] Because existing new energy vehicles have a single power supply method, all places where electricity is needed in the vehicle are powered by batteries, which leads to a shortened battery life and an increase in the number of charging times, resulting in energy waste. Utility Model Content
[0004] The utility model provides a wheel hub with a new energy self-contained power generation device to solve the problems raised in the above background technology.
[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is:
[0006] A wheel hub of a new energy self-contained power generation device comprises a wheel hub shell, wherein two mirror image wheel hub outer edge rings are fixedly mounted on the outer wall of the wheel hub shell, wherein the wheel hub outer edge ring is used to limit the tire, wherein a wheel hub outer cover is arranged on the front side of the wheel hub shell, wherein a wheel hub inner cover is arranged on the rear side of the wheel hub shell, wherein a fixed bearing is fixedly mounted at the center of the wheel hub inner cover, wherein a rotating shaft is fixedly mounted on the inner ring of the fixed bearing, wherein a stator bracket is fixedly mounted on the outer wall of the rotating shaft, wherein a plurality of stator permanent magnets are fixedly mounted in an annular array on the left and right sides of the stator bracket, wherein a bearing groove is provided at the center of the wheel hub outer cover, wherein a bearing is fixedly mounted on the inner ring of the bearing groove, and wherein a front end of the rotating shaft is fixedly connected to a rear end of the bearing.
[0007] A further improvement of the technical solution of the utility model is that mirror-image rotor cores are arranged on both the front and rear sides of the inner cavity of the hub shell, the inner and outer rings of the two rotor cores are fixedly installed with rotor windings in a circular array, the two rotor cores are respectively located on the left and right sides of the stator bracket, and an output wire is arranged at the rear end center of the rotating shaft.
[0008] A further improvement of the technical solution of the utility model is that a protective ring is fixedly installed at the rear eccentric position of the hub outer cover, a protective ring is fixedly installed on the inner ring of the hub shell, and the outer rings of the two rotor cores are fixedly connected to the inner rings of the protective rings.
[0009] A further improvement of the technical solution of the utility model is that a mounting ring is fixedly installed on the rear side of the inner ring of the protective ring, a plurality of bolt holes are opened in a circular array of the mounting ring, a plurality of inner cover fixing bolts are arranged through the front and rear of the circular array of the inner cover of the wheel hub, a plurality of the inner cover fixing bolts are respectively threadedly connected with a plurality of bolt holes, and the rear end of the output wire passes through to the rear of the center of the circle of the inner cover of the wheel hub.
[0010] A further improvement of the technical solution of the utility model is that a plurality of support columns are fixedly installed in a circular array at the eccentric part of the inner cover of the wheel hub, and a mounting plate is fixedly installed at the rear end of the plurality of support columns. The circular array of the mounting plate is provided with a plurality of mounting holes which pass through from front to back, and the mounting plate can be fixed on the vehicle axle using the mounting holes.
[0011] A further improvement of the technical solution of the utility model is that a threaded hole is opened at the center of the front end of the output wire, an outer cover fixing bolt is arranged in the inner cavity of the bearing groove, and the rear end of the outer cover fixing bolt passes through the center of the bearing and is threadedly connected with the threaded hole.
[0012] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:
[0013] The utility model provides a wheel hub with a new energy self-contained power generation device. Through the mutual cooperation among the wheel hub shell, the stator bracket, the stator permanent magnet, the rotor core and the rotor winding, when the wheel hub shell is driven to rotate by a new energy vehicle including a car, a two-wheeled electric vehicle or a three-wheeled electric vehicle, the rotating rotor core winding and the stationary stator permanent magnet are used to generate electric energy, and the electric energy is supplied to another storage battery of the vehicle, so that the power supply of the equipment in the vehicle can be supplied by the wheel hub power generation, thereby saving the power consumption of the main battery of the vehicle.
[0014] The utility model provides a wheel hub with a new energy self-contained power generation device. Through the mutual cooperation among the wheel hub inner cover, the inner cover fixing bolts, the wheel hub outer cover and the outer cover fixing bolts, after the overall wheel hub shell is disassembled, the front and rear wheel hub inner covers and the wheel hub outer cover can also be disassembled, so that the internal rotor core and the rotor permanent magnet on the stator bracket can be easily inspected and repaired. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is an overall schematic diagram of the structure of the utility model;
[0016] Figure 2 This is a schematic diagram of a stator bracket of the utility model structure;
[0017] Figure 3 It is a cross-sectional schematic diagram of the hub shell of the utility model structure;
[0018] Figure 4 A schematic diagram of a wheel hub inner cover of the utility model structure;
[0019] Figure 5 It is a schematic diagram of the wheel hub cover of the utility model structure.
[0020] In the figure: 1. hub shell; 11. hub inner cover; 111. fixed bearing; 112. inner cover fixing bolt; 113. support column; 114. mounting plate; 115. mounting hole; 12. hub outer cover; 121. bearing groove; 122. bearing; 123. protective ring; 124. outer cover fixing bolt; 13. rotating shaft; 131. stator bracket; 132. stator permanent magnet; 133. output wire; 1331. threaded hole; 14. rotor core; 141. rotor winding; 15. protective ring; 16. mounting ring; 161. bolt hole; 2. hub outer ring. DETAILED DESCRIPTION
[0021] To make the technical means, creative features, objectives and effects of the utility model easy to understand
[0022] Understand, the utility model is further described below in conjunction with specific implementation methods.
[0023] like Figure 1 , Figure 2 As shown, the utility model provides a wheel hub of a new energy self-contained power generation device, comprising a wheel hub shell 1, two mirror image wheel hub outer edge rings 2 are fixedly installed on the outer wall of the wheel hub shell 1, and the wheel hub outer edge ring 2 is used to limit the tire of a car or an electric vehicle. A wheel hub outer cover 12 is arranged on the front side of the wheel hub shell 1, and a wheel hub inner cover 11 is arranged on the rear side of the wheel hub shell 1. A fixed bearing 111 is fixedly installed at the center of the wheel hub inner cover 11, and a rotating shaft 13 is fixedly installed on the inner ring of the fixed bearing 111. A stator bracket 131 is fixedly installed on the outer wall of the rotating shaft 13, and a plurality of stator permanent magnets 132 are fixedly installed in an annular array on both sides of the stator bracket 131. A bearing groove 121 is opened at the center of the wheel hub outer cover 12, and a bearing 122 is fixedly installed on the inner ring of the bearing groove 121, and the front end of the rotating shaft 13 is fixedly connected to the rear end of the bearing 122;
[0024] The actual width of the hub shell 1 can be changed according to the automobile or two-wheel or three-wheel electric vehicle hub used, and can be suitable for different new energy vehicles. When the hub shell 1 as a whole rotates under power, the left and right ends of the rotating shaft 13 are respectively connected to the fixed bearing 111 and the bearing 122, so that the stator bracket 131 and the several stator permanent magnets 132 on the left and right sides of the stator bracket 131 remain in the same position.
[0025] like Figure 3 As shown, mirror-image rotor cores 14 are arranged on both the front and rear sides of the inner cavity of the hub shell 1, and the inner and outer rings of the two rotor cores 14 are fixedly installed with rotor windings 141 in an annular array. The two rotor cores 14 are respectively located on the left and right sides of the stator bracket 131, and an output wire 133 is arranged at the center of the rear end of the rotating shaft 13. A protective ring 123 is fixedly installed at the eccentric position of the rear side of the hub cover 12, and a protective ring 15 is fixedly installed on the inner ring of the hub shell 1, and the outer rings of the two rotor cores 14 are fixedly connected to the inner ring of the protective ring 15;
[0026] The rotor core 14 and the rotor winding 141 on the front and rear sides of the inner ring of the protective ring 15 installed on the inner ring of the hub shell 1 can rotate with the hub shell 1, thereby rotating on the left and right sides of the stator bracket 131, prompting the rotor core 14 to cut the magnetic flux lines in the magnetic field formed by the stator permanent magnet 132. According to the principle of electromagnetic induction, this will generate an electromotive force, that is, voltage, in the coil, and use the output wire 133 to connect the external circuit to form an electric current, thereby generating electrical energy. At the same time, the protective ring 15 and the protective ring 123 are made of aluminum alloy inner core, and the outside is sprayed with graphene insulating heat dissipation paint, which improves the protection effect of the hub shell 1 on the internal rotor core 14 while avoiding electrical conduction and improving thermal conductivity.
[0027] like Figure 4 , Figure 5 As shown, a mounting ring 16 is fixedly installed on the rear side of the inner ring of the protective ring 15, and a plurality of bolt holes 161 are provided in a circular array on the mounting ring 16. A plurality of inner cover fixing bolts 112 are provided in a circular array through the front and rear of the wheel hub inner cover 11, and the plurality of inner cover fixing bolts 112 are respectively threadedly connected with the plurality of bolt holes 161. The rear end of the output wire 133 passes through to the rear of the center of the wheel hub inner cover 11. A plurality of support columns 113 are fixedly installed in a circular array at the eccentric part of the wheel hub inner cover 11, and a mounting plate 114 is fixedly installed at the rear end of the plurality of support columns 113. The mounting plate 114 is provided with a plurality of mounting holes 115 that pass through the front and rear in a circular array. The mounting plate 114 can be fixed on the vehicle axle by using the mounting holes 115. A threaded hole 1331 is provided at the center of the front end of the output wire 133. An outer cover fixing bolt 124 is provided in the inner cavity of the bearing groove 121, and the rear end of the outer cover fixing bolt 124 passes through the center of the bearing 122 and is threadedly connected with the threaded hole 1331.
[0028] The installation of the hub inner cover 11 is completed by threading a plurality of inner cover fixing bolts 112 on the rear side of the hub inner cover 11 with a plurality of bolt holes 161 opened on the mounting ring 16. Otherwise, the hub inner cover 11 can be disassembled. The overall hub outer shell 1 can utilize the fixed mounting plate 114 on the rear side of the hub inner cover 11 to fix the bolts on the steering shaft, drive shaft, or wheel fixing shaft of the electric vehicle through the mounting holes 115. At the same time, the hub outer cover 12 can be threadedly connected with the threaded hole 1331 at the front end of the output wire 133 after passing through the outer cover fixing bolts 124 through the inner ring of the bearing 122 to complete the installation of the hub outer cover 12. At the same time, the bearing 122 on the inner ring of the bearing groove 121 does not affect the rotation of the hub outer cover 12 following the hub outer shell 1.
[0029] The following is a detailed description of the working principle of the wheel hub with its own power generation device.
[0030] like Figure 1-5 As shown, when the hub shell 1 as a whole rotates under the driving force, the left and right ends of the rotating shaft 13 are respectively connected with the fixed bearing 111 and the bearing 122, so that the stator bracket 131 and the plurality of stator permanent magnets 132 on the left and right sides of the stator bracket 131 keep the same position, and the rotor core 14 and the rotor winding 141 on the front and rear sides of the inner ring of the protective ring 15 installed on the inner ring of the hub shell 1 can rotate with the hub shell 1, thereby rotating on the left and right sides of the stator bracket 131, so that the rotor core 14 cuts the magnetic flux lines in the magnetic field formed by the stator permanent magnet 132. According to the principle of electromagnetic induction, this will generate an electromotive force, that is, a voltage, in the coil, and the output wire 133 is used to connect the external circuit to form a current, thereby generating electrical energy. At the same time, the protective ring 15 and the protective ring 123 are both made of aluminum alloy inner core, and the outer surface is sprayed. The wheel hub shell 1 is made of graphene insulating heat dissipation coating, which improves the protection effect of the wheel hub shell 1 on the internal rotor core 14 while avoiding electrical conduction and improving thermal conductivity. At the same time, the installation of the wheel hub inner cover 11 can be completed by threading a plurality of inner cover fixing bolts 112 on the rear side of the wheel hub inner cover 11 with a plurality of bolt holes 161 opened on the mounting ring 16. Otherwise, the wheel hub inner cover 11 can be disassembled. The overall wheel hub shell 1 can utilize the fixed rear side mounting plate 114 of the wheel hub inner cover 11 to fix the bolts on the steering shaft or drive shaft of the vehicle through the mounting holes 115. At the same time, the wheel hub outer cover 12 can be threadedly connected to the threaded hole 1331 at the front end of the output wire 133 after passing through the inner ring of the bearing 122 through the outer cover fixing bolts 124 to complete the installation of the wheel hub outer cover 12. At the same time, the bearing 122 on the inner ring of the bearing groove 121 does not affect the rotation of the wheel hub outer cover 12 following the wheel hub shell 1.
[0031] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not depart from the spirit of the present invention are within the scope of protection of the present invention.
Claims
1. A wheel hub with a new energy self-contained power generation device, comprising a wheel hub shell (1), characterized in that: The outer wall of the wheel hub shell (1) is fixedly mounted with two mirror-image wheel hub outer edge rings (2), the wheel hub outer edge rings (2) being used to limit the tire; the front side of the wheel hub shell (1) is provided with a wheel hub outer cover (12), the rear side of the wheel hub shell (1) is provided with a wheel hub inner cover (11), a fixed bearing (111) is fixedly mounted at the center of the wheel hub inner cover (11), a rotating shaft (13) is fixedly mounted on the inner ring of the fixed bearing (111), a stator bracket (131) is fixedly mounted on the outer wall of the rotating shaft (13), a plurality of stator permanent magnets (132) are fixedly mounted in an annular array on both left and right sides of the stator bracket (131), a bearing groove (121) is opened at the center of the wheel hub outer cover (12), a bearing (122) is fixedly mounted on the inner ring of the bearing groove (121), and a front end of the rotating shaft (13) is fixedly connected to a rear end of the bearing (122).
2. A wheel hub with a new energy self-generating device according to claim 1, characterized in that: Mirror-image rotor cores (14) are provided on both the front and rear sides of the inner cavity of the hub shell (1); rotor windings (141) are fixedly mounted in an annular array on the inner and outer rings of the two rotor cores (14); the two rotor cores (14) are respectively located on the left and right sides of the stator bracket (131); and an output conductor (133) is provided at the center of the rear end of the rotating shaft (13).
3. A wheel hub with a new energy self-generating device according to claim 2, characterized in that: A protective ring (123) is fixedly mounted at the rear eccentric position of the wheel hub cover (12), a protective ring (15) is fixedly mounted on the inner ring of the wheel hub shell (1), and the outer rings of the two rotor cores (14) are fixedly connected to the inner rings of the protective rings (15).
4. The wheel hub with a new energy self-generating device according to claim 3, characterized in that: A mounting ring (16) is fixedly mounted on the rear side of the inner ring of the protective ring (15); a plurality of bolt holes (161) are formed in an annular array on the mounting ring (16); a plurality of inner cover fixing bolts (112) are provided in an annular array at the front and rear of the wheel hub inner cover (11); a plurality of the inner cover fixing bolts (112) are respectively threadedly connected to the plurality of bolt holes (161); and a rear end of the output wire (133) passes through to the rear of the center of the wheel hub inner cover (11).
5. The wheel hub with a new energy self-generating device according to claim 4, characterized in that: A plurality of support columns (113) are fixedly mounted in an annular array at the eccentric position of the wheel hub inner cover (11); a mounting plate (114) is fixedly mounted at the rear end of the plurality of support columns (113); a plurality of mounting holes (115) extending through the front and rear are formed in an annular array on the mounting plate (114); and the mounting plate (114) can be fixed on a vehicle axle using the mounting holes (115).
6. The wheel hub with a new energy self-generating device according to claim 2, characterized in that: A threaded hole (1331) is provided at the center of the front end of the output wire (133), an outer cover fixing bolt (124) is provided in the inner cavity of the bearing groove (121), and a rear end of the outer cover fixing bolt (124) passes through the center of the bearing (122) and is threadedly connected to the threaded hole (1331).