Condensation pipe assembly convenient to replace and integrated purification and concentration equipment
By designing a condensing tube assembly that is easy to replace and adopting a quick connection assembly and sealing ring design, it solves the problems of difficult replacement and high maintenance costs of traditional condensing tube assembly, and achieves efficient maintenance and stable condensation process.
Patent Information
- Application Number
- CN202421611489.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-09
- Publication Date
- 2025-05-20
- Estimated Expiration
- 2034-07-09
AI Technical Summary
Traditional condensate assembly has difficulties in replacement and maintenance, resulting in high maintenance costs and may affect the normal operation of the equipment.
A condensing tube assembly is designed for easy replacement, adopting a quick connection assembly, including branch ends and tightening rings. Combined with the design of the clamping port, convex ribs and sealing rings, it realizes convenient connection and quick removal between the condensing tube and the connecting end.
By simplifying the connection and replacement process, the maintenance efficiency of the equipment is significantly improved, maintenance costs are reduced, and the sealing and stability of the condensation process is ensured.
Smart Images

Figure CN222885520U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of condenser tubes, in particular to a condenser tube assembly convenient for replacement and an integrated purification and concentration device. Background Art
[0002] In industries such as chemical engineering and pharmaceuticals, as an important heat exchange device, the condenser tube assembly is widely used in various fluid cooling processes.
[0003] However, there are some limitations in the design and structure of traditional condenser tube assemblies, especially in terms of connection and replacement. These traditional condenser tube assemblies often adopt complex connection methods, resulting in a large amount of time and labor being consumed during replacement or maintenance. This not only increases the maintenance cost but also may affect the normal operation of the equipment.
[0004] At the same time, as an efficient and multifunctional device, the integrated purification and concentration device plays an increasingly important role in industrial production. However, the condensation system in this device is one of the key components. Once a failure or wear occurs, it needs to be replaced or maintained in a timely manner. However, the application of traditional condenser tube assemblies in the integrated purification and concentration device also faces the problem of difficult replacement. Therefore, a condenser tube assembly convenient for replacement and an integrated purification and concentration device are proposed to solve the above-mentioned problems. Content of the Utility Model
[0005] (1) Technical Problems to be Solved
[0006] Aiming at the deficiencies of the prior art, the utility model provides a condenser tube assembly convenient for replacement and an integrated purification and concentration device, which have the advantages of quickly replacing the condenser tube assembly and simplifying the maintenance process, and solve the problems of difficult replacement and high maintenance cost of traditional condenser tube assemblies.
[0007] (2) Technical Solutions
[0008] To achieve the above object, the utility model provides the following technical solutions:
[0009] On the one hand, the utility model provides a condenser tube assembly convenient for replacement, which includes a condenser, a connection end and a quick connection component. One end of the condenser is provided with a condenser tube, and two connection ends are provided and the quick connection component is arranged between the connection ends and the condenser tube.
[0010] The quick connection component includes a branch end and a tightening ring. Two branch ends are provided and are arranged at two branch ports of the condenser tube, and two tightening rings are also provided and are respectively located between the two branch ends and the connection ends.
[0011] As a preferred technical solution of the present utility model, a support base is arranged outside the condenser and the condenser is supported by the support base on the ground.
[0012] As a preferred technical solution of the present utility model, threads are arranged on the outer sides of the mutually close ends of the branch end and the connection end, and the branch end and the connection end are commonly threadedly connected with a tightening ring through the threads. Rubber bumps distributed in a circumferential manner are arranged on the outer side of the tightening ring.
[0013] As a preferred technical solution of the present utility model, a clamping constriction is arranged at the top of the connection end. Convex ribs distributed in a circumferential manner are arranged outside the clamping constriction. A first sealing ring is clamped at the bottom of the convex ribs outside the clamping constriction.
[0014] As a preferred technical solution of the present utility model, small insertion posts distributed in a circumferential manner are arranged at the top of the clamping constriction. The distribution of the small insertion posts is staggered from that of the convex ribs. A second sealing ring is inserted outside the small insertion posts. Grooves matching with the convex ribs and the small insertion posts are formed at the bottom of the branch end, and the branch end is inserted into the connection end through the grooves.
[0015] On the other hand, the present utility model further provides an integrated purification and concentration device which uses the above-mentioned condensable tube assembly that is convenient to replace for cooling work. The integrated purification and concentration device further comprises an extraction tank, a filter, a concentration tank and a collector. The gas outlets at the tops of the extraction tank and the concentration tank are respectively connected to two connection ends.
[0016] Support frames are arranged at the bottoms of the extraction tank, the filter, the concentration tank and the collector.
[0017] As a preferred technical solution of the present utility model, the bottom of the extraction tank and the top inlet of the concentration tank are connected through pipelines with the filter therebetween.
[0018] As a preferred technical solution of the present utility model, a feeding port is arranged at the top of the extraction tank. The top of the collector is connected to the other end of the condenser through a pipeline.
[0019] (III) Beneficial effects
[0020] Compared with the prior art, the present utility model provides a condensable tube assembly that is convenient to replace and an integrated purification and concentration device, and has the following beneficial effects:
[0021] With the condensable tube assembly that is convenient to replace and the integrated purification and concentration device, through the branch end and the tightening ring, the convenient connection between the condensable tube and the connection end is realized. The rubber bumps on the outer side of the tightening ring ensure the feel during rotation and prevent slipping. The clamping constriction design of the connection end, in cooperation with the clamping and insertion of the convex ribs and the small insertion posts with the first sealing ring and the second sealing ring, further enhances the sealing performance at the connection part and allows for quick disassembly and replacement, greatly improving the maintenance efficiency of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 is a schematic structural diagram of the present utility model;
[0023] Figure 2 is an exploded view of a partial branch end, a tightening ring and a connection end of the present utility model;
[0024] Figure 3 is a developed view of the connection end of the present utility model.
[0025] In the figures: 1. condenser; 2. condensing pipe; 3. branch end; 4. tightening ring; 5. connection end; 501. clamping constriction; 502. convex rib; 503. first sealing ring; 504. second sealing ring; 505. small plug post; 6. extraction tank; 7. filter; 8. concentration tank; 9. collector. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0027] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.
[0028] In the description of the present utility model, it should be noted that unless otherwise clearly defined and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0029] Please refer to Figures 1-3 ,
[0030] Embodiment 1: A condensating tube assembly that is convenient for replacement, including a condenser 1, a connection end 5, and a quick connection assembly. One end of the condenser 1 is provided with a condensating tube 2. There are two connection ends 5, and a quick connection assembly is arranged between the connection ends 5 and the condensating tube 2.
[0031] The quick connection assembly includes branch ends 3 and tightening rings 4. There are two branch ends 3, which are arranged at the two branch ports of the condensating tube 2. There are also two tightening rings 4, which are respectively located between the two branch ends 3 and the connection end 5.
[0032] In this embodiment, a support base is arranged outside the condenser 1, and the condenser 1 is supported by the support base on the ground.
[0033] It should be noted that the design of the support base outside the condenser 1 not only provides stable support for the condenser, but also ensures the stability and safety of the condensating tube assembly during operation. The support base is usually made of corrosion-resistant and wear-resistant materials to adapt to various working environments and ensure the long-term stable operation of the condenser.
[0034] In this embodiment, threads are arranged on the outer sides of the mutually approaching ends of the branch end 3 and the connection end 5, and they are commonly threadedly connected to the tightening ring 4 through the threads. Rubber bumps are circumferentially distributed on the outer side of the tightening ring 4.
[0035] It should be noted that the thread design of the branch end 3 and the connection end 5 enables the tightening ring 4 to tightly connect the two together. The threads of the tightening ring 4 match with the two. By rotating the tightening ring 4, a firm connection between the branch end 3 and the connection end 5 can be achieved. This connection method is simple, fast, and the connection is firm and not easy to loosen.
[0036] In this embodiment, a clamping constriction 501 is arranged at the top of the connection end 5. Convex ribs 502 are circumferentially distributed outside the clamping constriction 501. A first sealing ring 503 is clamped at the bottom of the convex ribs 502 outside the clamping constriction 501.
[0037] In this embodiment, small insertion posts 505 are circumferentially distributed at the top of the clamping constriction 501. The distribution of the small insertion posts 505 is staggered from that of the convex ribs 502, and a second sealing ring 504 is inserted outside the small insertion posts 505. A groove matching with the convex ribs 502 and the small insertion posts 505 is opened at the bottom of the branch end 3, and the branch end 3 is inserted into the connection end 5 through the groove.
[0038] It should be noted that the design of the clamping constriction 501 of the connection end 5 enables the branch end 3 to be more easily inserted and fixed on the connection end 5. The setting of the convex ribs 502 increases the contact area at the connection, improving the connection stability and sealing performance. At the same time, the convex ribs 502 can also cooperate with the first sealing ring 503 and the second sealing ring 504 to achieve a more tight sealing effect.
[0039] Example 2: An integrated purification and concentration device, which uses a condensable tube assembly that is easy to replace for cooling work, including an extraction tank 6, a filter 7, a concentration tank 8, and a collector 9. The gas outlets at the tops of the extraction tank 6 and the concentration tank 8 are respectively connected to two connection ends 5.
[0040] Support frames are provided at the bottoms of the extraction tank 6, the filter 7, the concentration tank 8, and the collector 9.
[0041] In this embodiment, the bottom of the extraction tank 6 is connected to the filter 7, and the bottom of the filter 7 is connected to the top feed inlet of the concentration tank 8 through pipelines.
[0042] It should be noted that the gas outlets of the extraction tank 6 and the concentration tank 8 are connected to the condensable tube assembly through the connection ends 5, achieving effective condensation of steam or gas. This connection method is simple, fast, and tightly connected, ensuring the condensation effect. At the same time, the detachable design of the connection end 5 makes the replacement and maintenance of the condensable tube assembly more convenient.
[0043] In this embodiment, a feeding port is provided at the top of the extraction tank 6, and the top of the collector 9 is connected to the other end of the condenser 1 through a pipeline.
[0044] It should be noted that the feeding port design of the extraction tank 6 facilitates the input and extraction of raw materials. The connection pipeline between the collector 9 and the condenser 1 ensures the smooth collection of the condensed liquid. This design makes the entire purification and concentration process more smooth and efficient.
[0045] Working principle:
[0046] Raw materials are input into the extraction tank 6 of the integrated purification and concentration device through its top feeding port. After processes such as heating and dissolution in the extraction tank 6, the generated steam or gas is discharged from the gas outlet at the top of the extraction tank 6. At the same time, the liquid at the bottom of the extraction tank 6 enters the filter 7 through a pipeline for filtration, and the filtered liquid then enters the concentration tank 8 for concentration processing. The gas outlets at the tops of the extraction tank 6 and the concentration tank 8 are connected to the connection end 5, and then tightly connected to the branch end 3 of the condensable tube 2 through the tightening ring 4. Threads are provided on the exteriors of both the branch end 3 and the connection end 5, and the tightening ring 4 is connected to both through threads, thus ensuring the tightness of the connection. The rubber bumps on the exterior of the tightening ring 4 provide additional sealing performance to ensure that no leakage occurs during the condensation process. A clamping constriction 501 is designed at the top of the connection end 5, and convex ribs 502 and small plug pins 505 are provided on its exterior, which are respectively clamped and plugged with the first sealing ring 503 and the second sealing ring 504. This design further enhances the sealing performance at the connection point and is also convenient for disassembly and replacement. A groove matching the convex ribs 502 and the small plug pins 505 is opened at the bottom of the branch end 3, and it is tightly connected to the connection end 5 through plugging. The liquid cooled by the condenser 1 flows into the collector 9 through a pipeline for collection.
[0047] Beneficial effects:
[0048] For the condensating pipe assembly and the integrated purification and concentration equipment which are convenient to replace, through the branch end 3 and the tightening ring 4, the convenient connection between the condensating pipe 2 and the connection end 5 is realized. The rubber bumps on the outer part of the tightening ring 4 ensure the feel during rotation and prevent slipping. The design of the clamping constriction 501 of the connection end 5, in cooperation with the clamping and plugging of the convex rib 502 and the small plug post 505 with the first sealing ring 503 and the second sealing ring 504, further enhances the sealing performance of the connection part and allows for quick disassembly and replacement, greatly improving the maintenance efficiency of the equipment.
[0049] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A condenser tube assembly that is easy to replace, comprising a condenser, a connecting end and a quick connecting assembly, wherein a condenser tube is arranged at one end of the condenser, two connecting ends are arranged and the quick connecting assembly is arranged between the connecting end and the condenser tube; Features: The quick connection assembly includes a branch end and a tightening ring. The branch ends are provided with two and are arranged at two branch ports of the condenser. The tightening rings are also provided with two and are respectively located between the two branch ends and the connection end.
2. The condenser tube assembly that is easy to replace according to claim 1, characterized in that: A support base is arranged outside the condenser and is supported by the support base and the ground.
3. The condenser tube assembly that is easy to replace according to claim 1, characterized in that: The branch end and the connection end are provided with threads on the outside of one end close to each other, and are threadedly connected to the tightening ring through the threads. The tightening ring is provided with rubber bumps distributed circumferentially on the outside.
4. The easily replaceable condenser tube assembly according to claim 1, characterized in that: A snap-fitting neck is arranged at the top of the connecting end, circumferentially distributed ridges are arranged outside the snap-fitting neck, and a first sealing ring is snap-fitted outside the snap-fitting neck and at the bottom of the ridges.
5. The easily replaceable condenser tube assembly according to claim 4, characterized in that: The top of the snap-fitting neck is provided with small plugs distributed in a circumference, the distribution of the small plugs is staggered with the convex ridge, and a second sealing ring is inserted on the outside thereof, and the bottom of the branch end is provided with a groove matching the convex ridge and the small plugs, and is inserted with the connecting end through the groove.
6. An integrated purification and concentration device, which uses a condenser assembly that is easy to replace as described in any one of claims 1 to 5 for cooling, comprising an extraction tank, a filter, a concentration tank and a collector, wherein the gas outlets at the top of the extraction tank and the concentration tank are respectively connected to two connection ends; Features: The bottoms of the extraction tank, the filter, the concentration tank and the collector are all provided with support frames.
7. The integrated purification and concentration equipment according to claim 6, characterized in that: The bottom of the extraction tank and the filter, as well as the bottom of the filter and the feed inlet at the top of the concentration tank, are connected via pipelines.
8. The integrated purification and concentration equipment according to claim 6, characterized in that: A feeding port is arranged on the top of the extraction tank, and the top of the collector is connected to the other end of the condenser through a pipeline.