High-strength fiber non-woven cloth continuous compounding device
By designing uniform coating components and cleaning components of high-strength fiber cloth-free continuous composite device, the problems of low manual coating efficiency and surface impurities in weftless fabric production are solved, and uniform coating and impurities removal of weftless fabric surfaces are achieved, and product quality is improved.
Patent Information
- Application Number
- CN202421687966.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-17
- Publication Date
- 2025-05-20
- Estimated Expiration
- 2034-07-17
AI Technical Summary
In the production process of weftless fabrics, manual coating materials are inefficient and uneven, and there may be particle impurities on the surface of weftless fabrics, affecting the quality of the coating.
A high-strength fiber cloth-free continuous composite device is designed, including a uniform coating assembly and a cleaning assembly. The uniform coating assembly uses a brush and dripper to achieve uniform coating material, and the cleaning assembly uses a soft brush to remove surface impurities.
The uniform application of the surface of the weftless cloth is achieved, the application efficiency is improved, the impact of uneven manual application on product quality is avoided, and the surface impurities are removed, thus protecting the surface of the cloth.
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Figure CN222885675U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of high-strength fiber non-woven fabric production, in particular to a continuous composite device for high-strength fiber non-woven fabric. Background Technique
[0002] High-strength fiber non-woven fabric is a non-woven fabric made of high-strength fiber materials. This kind of fabric has extremely high strength and wear resistance, and is usually used to manufacture products with high strength requirements such as bulletproof vests, seat belts, and protective gear. High-strength fiber non-woven fabric is usually made by special weaving processes or non-woven fabric processes, making it have higher tensile strength and tensile breaking strength. This kind of fabric is widely used in the fields of military, aerospace, sports goods, etc., and can effectively improve the safety and durability of products;
[0003] During the production process of non-woven fabric rolls, the base material and coating material need to be preheated to a suitable temperature for lamination. The coating material is evenly coated on the base material to ensure the thickness and uniformity of the coating. The coated base material and coating material are sent into a laminating machine, and the two are laminated together under a certain pressure and temperature to make them firmly combined. Usually, in the production of non-woven fabric rolls, manual application of the coating material on the surface of the non-woven fabric roll is required. The manual application is inefficient and there is a situation of uneven application, which affects the product quality. Secondly, there may be particulate impurities on the surface of the non-woven fabric roll during the transportation process. If not removed in time, it will affect the coating quality and damage the surface of the fabric roll. In view of the above problems, the inventor proposes a continuous composite device for high-strength fiber non-woven fabric to solve the above problems. Summary of the Utility Model
[0004] In order to solve the problems of evenly coating the coating material on the surface of the non-woven fabric roll and cleaning the particulate impurities on the surface of the non-woven fabric roll; the purpose of the utility model is to provide a continuous composite device for high-strength fiber non-woven fabric.
[0005] To solve the above technical problems, the utility model adopts the following technical scheme: A continuous composite device for high-strength fiber non-woven fabric, including a bottom frame, a support frame is provided at the top of the bottom frame, an inner plate is fixedly provided in the support frame, a cleaning component is provided on one side of the inner plate, a uniform coating component is provided on the other side of the inner plate, a drip irrigation component is provided at the top of the bottom frame, and four symmetrically distributed guide rollers are provided in the support frame, and a non-woven fabric body is provided on the guide rollers;
[0006] The uniform coating component includes two symmetrically distributed second guide rails, the second guide rails are fixedly arranged on the support frame, a second slider is slidably arranged on the second guide rails, a second connecting plate is fixedly arranged at the top of the second slider, a leakage frame is fixedly arranged at the bottom of the second connecting plate, a brush fixing frame is fixedly arranged at the bottom of the leakage frame, and a coating brush is fixedly arranged in the brush fixing frame.
[0007] Preferably, the cleaning assembly includes two symmetrically distributed first guide rails fixedly arranged on the support frame. A first slider is slidably arranged on the first guide rail. The top end of the first slider is fixedly provided with a first connecting plate. The bottom end of the first connecting plate is fixedly provided with a connecting frame. Two symmetrically distributed cleaning soft brushes are fixedly installed at the bottom end of the connecting frame.
[0008] Preferably, the drip irrigation assembly includes a solvent box fixedly arranged at the top end of the support frame. A high-pressure water pump is fixedly arranged on the outer wall of the solvent box. A delivery hose is arranged at the water outlet end of the high-pressure water pump. The other end of the delivery hose is provided with a connecting pipe in a penetrating manner, and the connecting pipe is fixedly connected to the leakage box. Four symmetrically distributed drip heads are fixedly arranged at the bottom end of the connecting pipe.
[0009] Preferably, a transmission shaft is rotatably arranged on the inner plate close to the uniform coating assembly. A turntable is fixedly arranged at the bottom end of the transmission shaft. A swing rod is rotatably arranged on the inner plate close to the transmission shaft at the bottom end, and the swing rod is slidably connected to the turntable. The swing rod is slidably connected to the second connecting plate.
[0010] Preferably, a drive shaft is rotatably arranged on the inner plate close to the cleaning assembly. A rotating rod is fixedly arranged at the bottom end of the drive shaft. A guiding frame is fixedly arranged at the top end of the first connecting plate, and the rotating rod is slidably connected to the guiding frame.
[0011] Preferably, a motor is fixedly installed on one side of the top end of the bottom frame, and the driving end of the motor is in transmission connection with the drive shaft through a pulley transmission group.
[0012] Preferably, the drive shaft and the transmission shaft are in transmission connection through a synchronous pulley transmission group.
[0013] Preferably, a plurality of uniformly distributed leakage grooves are formed at the bottom end of the leakage box.
[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0015] 1. By setting the uniform coating assembly and the drip irrigation assembly, the drip irrigation assembly conveys the coating solvent material to the connecting pipe, and it drips from the drip heads in the connecting pipe onto the coating brush. Through the reciprocating movement of the coating brush driven by the coating assembly, the coating solvent material is uniformly coated on the surface of the non-woven fabric body. Through the above operations, the effect of uniformly coating the coating material on the surface of the non-woven fabric is achieved, the coating efficiency is improved, and the influence on the quality of the non-woven fabric caused by uneven manual coating is avoided;
[0016] 2. The utility model realizes the reciprocating movement of the cleaning soft brush on the surface of the non-woven fabric body by setting up a cleaning component. The reciprocating movement of the cleaning soft brush removes the particulate impurities existing on the surface of the non-woven fabric. Through the above operations, the effect of removing the impurity particles on the surface of the non-woven fabric body is achieved, avoiding the damage to the non-woven fabric caused by the impurity particles scratching the non-woven fabric during the process of applying the coating material and affecting the coating effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0018] Figure 1 Structural schematic diagram of the present utility model;
[0019] Figure 2 Overall sectional structural schematic diagram of the present utility model;
[0020] Figure 3 Structural schematic diagram of the uniform coating component in the present utility model;
[0021] Figure 4 Structural schematic diagram of the cleaning component in the present utility model;
[0022] Figure 5 For Figure 2 Enlarged schematic diagram of the structure at A in
[0023] Figure 6 For Figure 3 Enlarged schematic diagram of the structure at B in
[0024] In the figure: 1, bottom frame; 2, support frame; 3, built-in plate; 4, cleaning component; 401, first guide rail; 402, first slider; 403, first connecting plate; 404, guide frame; 405, drive shaft; 406, rotating rod; 407, connecting frame; 408, cleaning soft brush; 409, motor; 5, uniform coating component; 501, second guide rail; 502, second slider; 503, second connecting plate; 504, leakage frame; 505, brush fixing frame; 506, coating brush; 507, transmission shaft; 508, turntable; 509, swing rod; 510, leakage groove; 6, drip irrigation component; 601, solvent box; 602, high-pressure water pump; 603, delivery hose; 604, connecting pipe; 605, drip head; 7, guide roller; 8, non-woven fabric body. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0025] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0026] As Figures 1-6 shown, the present invention provides a continuous composite device for high-strength fiber non-woven fabric, including a bottom frame 1. A support frame 2 is provided at the top of the bottom frame 1. An inner plate 3 is fixedly provided in the support frame 2. A cleaning assembly 4 is provided on one side of the inner plate 3, and a uniform coating assembly 5 is provided on the other side of the inner plate 3. A drip irrigation assembly 6 is provided at the top of the bottom frame 1. Four symmetrically distributed guide rollers 7 are provided in the support frame 2, and a non-woven fabric body 8 is provided on the guide rollers 7.
[0027] The uniform coating assembly 5 includes two symmetrically distributed second guide rails 501. The second guide rails 501 are fixedly provided on the support frame 2. A second slider 502 is slidably provided on the second guide rails 501. The top of the second slider 502 is fixedly provided with a second connecting plate 503. The bottom of the second connecting plate 503 is fixedly provided with a leakage frame 504. The bottom of the leakage frame 504 is fixedly provided with a brush fixing frame 505, and a coating brush 506 is fixedly provided in the brush fixing frame 505.
[0028] By adopting the above technical solution, the coating brush 506 slides on the second guide rail 501.
[0029] The cleaning assembly 4 includes two symmetrically distributed first guide rails 401. The first guide rails 401 are fixedly provided on the support frame 2. A first slider 402 is slidably provided on the first guide rails 401. The top of the first slider 402 is fixedly provided with a first connecting plate 403. The bottom of the first connecting plate 403 is fixedly provided with a connecting frame 407, and two symmetrically distributed cleaning soft brushes 408 are fixedly installed at the bottom of the connecting frame 407.
[0030] By adopting the above technical solution, the cleaning soft brush 408 slides on the first guide rail 401.
[0031] The drip irrigation assembly 6 includes a solvent box 601. The solvent box 601 is fixedly provided at the top of the support frame 2. A high-pressure water pump 602 is fixedly provided on the outer wall of the solvent box 601. The water outlet end of the high-pressure water pump 602 is provided with a delivery hose 603. The other end of the delivery hose 603 is provided with a connecting pipe 604 in a penetrating manner, and the connecting pipe 604 is fixedly connected to the leakage frame 504. Four symmetrically distributed drip heads 605 are fixedly provided at the bottom of the connecting pipe 604.
[0032] By adopting the above technical solution, the solvent in the solvent box 601 is transported to the connecting pipe 604 under the action of the high-pressure water pump 602.
[0033] A transmission shaft 507 is rotatably provided on the inner built-in plate 3 close to one side of the uniform coating assembly 5. A turntable 508 is fixedly provided at the bottom end of the transmission shaft 507. A swing rod 509 is rotatably provided on the inner built-in plate 3 close to one side of the transmission shaft 507 at the bottom end, and the swing rod 509 is slidably connected to the turntable 508. The swing rod 509 is slidably connected to the second connecting plate 503.
[0034] By adopting the above technical solution, the second connecting plate 503 reciprocates on the second guide rail 501.
[0035] A driving shaft 405 is rotatably provided on the inner built-in plate 3 close to one side of the cleaning assembly 4. A rotating rod 406 is fixedly provided at the bottom end of the driving shaft 405. A guiding frame 404 is fixedly provided at the top end of the first connecting plate 403, and the rotating rod 406 is slidably connected to the guiding frame 404.
[0036] By adopting the above technical solution, the first connecting plate 403 reciprocates on the first guide rail 401.
[0037] A motor 409 is fixedly installed on one side of the top end of the bottom frame 1, and the driving end of the motor 409 is in transmission connection with the driving shaft 405 through a pulley transmission group.
[0038] By adopting the above technical solution, the motor 409 drives the driving shaft 405 to rotate.
[0039] The driving shaft 405 and the transmission shaft 507 are in transmission connection through a synchronous pulley transmission group.
[0040] By adopting the above technical solution, the driving shaft 405 drives the transmission shaft 507 to rotate.
[0041] A plurality of uniformly distributed leakage grooves 510 are formed at the bottom end of the leakage frame 504.
[0042] By adopting the above technical solution, the solvent in the leakage frame 504 falls onto the coating brush 506 through the leakage grooves 510.
[0043] Working principle: The non-woven fabric body 8 is successively pulled by the guiding roller 7 and an external traction device through the cleaning assembly 4 and the uniform coating assembly 5. The high-pressure water pump 602 is controlled to be turned on. The high-pressure water pump 602 conveys the coating solvent material in the solvent frame 601 to the connecting pipe 604 through the conveying hose 603, and drips it into the leakage frame 504 through the drip head 605. The coating solvent material falls from the leakage grooves 510 in the leakage frame 504 onto the coating brush 506 and contacts the surface of the non-woven fabric body 8 under the action of gravity;
[0044] Control to turn on the motor 409. The driving end of the motor 409 drives the driving shaft 405 to rotate through the pulley rotating group. The driving shaft 405 drives the cleaning soft brush 408 to reciprocate on the surface of the non-woven fabric body 8 through the rotating rod 406 and the guiding frame 404, and the impurities on the surface of the non-woven fabric body 8 are cleaned by the reciprocating movement of the cleaning soft brush 408.
[0045] While the driving shaft 405 is rotating, it drives the transmission shaft 507 to rotate synchronously through the synchronous pulley transmission group. The rotation of the transmission shaft 507 drives the coating brush 506 to reciprocate on the surface of the non-woven fabric body 8 through the turntable 508 and the swing rod 509, and evenly applies the coating solvent material to the non-woven fabric body 8.
[0046] Obviously, those skilled in the art can make various changes and modifications to the present utility model without departing from the spirit and scope of the present utility model. Thus, if these modifications and variations of the present utility model fall within the scope of the claims of the present utility model and its equivalent technologies, the present utility model is also intended to include these changes and modifications.
Claims
1. A high-strength fiber non-woven fabric continuous composite device, comprising a bottom frame (1), characterized in that: A support frame (2) is provided at the top of the bottom frame (1), a built-in plate (3) is fixedly provided in the support frame (2), a cleaning component (4) is provided on one side of the built-in plate (3), and a uniform smearing component (5) is provided on the other side of the built-in plate (3), a drip irrigation component (6) is provided at the top of the bottom frame (1), four symmetrically distributed guide rollers (7) are provided in the support frame (2), and a non-wefted fabric body (8) is provided on the guide roller (7); The uniform smearing component (5) comprises two symmetrically distributed No. 2 guide rails (501), the No. 2 guide rails (501) are fixedly arranged on the support frame (2), a No. 2 slider (502) is slidably arranged on the No. 2 guide rails (501), a No. 2 connecting plate (503) is fixedly arranged on the top of the No. 2 slider (502), a drain frame (504) is fixedly arranged on the bottom of the No. 2 connecting plate (503), a brush fixing frame (505) is fixedly arranged on the bottom of the drain frame (504), and a smearing brush (506) is fixedly arranged in the brush fixing frame (505).
2. A high-strength fiber non-woven fabric continuous composite device as claimed in claim 1, characterized in that: The cleaning component (4) comprises two symmetrically distributed No. 1 guide rails (401), the No. 1 guide rails (401) being fixedly arranged on the support frame (2), a No. 1 slider (402) being slidably arranged on the No. 1 guide rail (401), a No. 1 connecting plate (403) being fixedly arranged at the top end of the No. 1 slider (402), a connecting frame (407) being fixedly arranged at the bottom end of the No. 1 connecting plate (403), and two symmetrically distributed cleaning soft brushes (408) being fixedly installed at the bottom end of the connecting frame (407).
3. A high-strength fiber non-woven fabric continuous composite device as claimed in claim 1, characterized in that: The drip irrigation assembly (6) comprises a solvent frame (601), wherein the solvent frame (601) is fixedly arranged at the top of the support frame (2), a high-pressure water pump (602) is fixedly arranged on the outer wall of the solvent frame (601), a delivery hose (603) is arranged at the water outlet end of the high-pressure water pump (602), a connecting pipe (604) is arranged through the other end of the delivery hose (603), and the connecting pipe (604) is fixedly connected to the drain frame (504), and four symmetrically distributed drippers (605) are fixedly arranged at the bottom end of the connecting pipe (604).
4. A high-strength fiber non-woven fabric continuous composite device as claimed in claim 1, characterized in that: A transmission shaft (507) is rotatably provided on the side of the built-in plate (3) close to the uniform smearing component (5), a rotating disk (508) is fixedly provided on the bottom end of the transmission shaft (507), a swing rod (509) is rotatably provided on the side of the bottom end of the built-in plate (3) close to the transmission shaft (507), and the swing rod (509) is slidably connected to the rotating disk (508), and the swing rod (509) is slidably connected to the second connecting plate (503).
5. The high-strength fiber non-woven fabric continuous composite device according to claim 2, characterized in that: A driving shaft (405) is rotatably provided on one side of the built-in plate (3) close to the cleaning assembly (4), a rotating rod (406) is fixedly provided at the bottom end of the driving shaft (405), a guide frame (404) is fixedly provided at the top end of the No. 1 connecting plate (403), and the rotating rod (406) is slidably connected to the guide frame (404).
6. A high-strength fiber non-woven fabric continuous composite device as claimed in claim 1, characterized in that: A motor (409) is fixedly mounted on one side of the top end of the bottom frame (1), and a driving end of the motor (409) is connected to a driving shaft (405) via a belt pulley transmission group.
7. A high-strength fiber non-woven fabric continuous composite device as claimed in claim 5, characterized in that: The driving shaft (405) and the transmission shaft (507) are connected in transmission via a synchronous wheel transmission group.
8. The high-strength fiber non-woven fabric continuous composite device according to claim 1, characterized in that: The bottom end of the leakage frame (504) is provided with a plurality of evenly distributed leakage grooves (510).