Desktop quality inspection machine
By designing a desktop product inspection machine, using a transparent inspection disc and ring inspection lamp driven by PLC control circuit and servo motor, combined with an automated feeding component, the problem of difficult to detect local defects of larger rubber rings is solved, and fast and accurate inspection is achieved, which improves production efficiency and product quality.
Patent Information
- Application Number
- CN202420934530.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-05-20
- Estimated Expiration
- 2034-04-30
AI Technical Summary
During the rubber ring production process, local defects of larger rubber rings are difficult to detect during inspection, resulting in defective products flowing into the next department, and manual inspection is difficult to keep up with the loading speed.
Design a desktop inspection machine, including a workbench, inspection group and feeding assembly. The inspection group drives a transparent inspection disc through the PLC control circuit and a servo motor, and combines the ring-shaped inspection lamp to achieve rapid visual inspection of the rubber ring. The feeding assembly improves detection efficiency through automated loading, unloading and disposal functions.
Through the use of desktop product inspection machines, defective products of rubber rings can be quickly and accurately screened out, improving the inspection efficiency and product quality during the production process, and reducing the inflow of defective products.
Smart Images

Figure CN222885707U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rubber ring qualification detection, and more specifically, it relates to a desktop inspection machine. Background Art
[0002] Rubber rings, a kind of seals widely used in various fields, have a large demand and a large production volume. Each seal produced needs to be detected during the production process.
[0003] Usually, when facing the ex-factory of such seals or their transfer to the next process, manual inspection is carried out to check their qualification, such as bubbles, small notches, etc., and the unqualified products are screened and sent back to the furnace.
[0004] However, it is not easy to observe larger rubber rings during inspection, and it is difficult to detect product defects in parts of larger rubber rings during inspection, such as bubbles and small notches, which easily leads to defective products flowing into the next department. At the same time, it is difficult for manual inspection to keep up with the feeding speed. Content of the Utility Model
[0005] The purpose of the utility model is to provide a desktop inspection machine, a desktop inspection machine for quickly screening qualified rubber ring products.
[0006] The above technical purpose of the utility model is achieved through the following technical solutions: A desktop inspection machine includes a workbench, an inspection group, and a feeding component.
[0007] The workbench has a plurality of installation positions on its top surface. One end of the workbench is the feeding direction and the other end is the discharging direction, and they are located on the same transportation straight line.
[0008] The inspection group is arranged at the geometric center position of the top surface of the workbench. The inspection group includes a PLC control circuit and a servo motor controlled by the PLC control circuit. The servo motor is arranged inside the workbench and at least partially extends to the top surface of the workbench. A transparent inspection disk is also arranged on the output end of the servo motor. An annular inspection lamp is arranged between the bottom surface of the inspection disk and the workbench. The output end of the servo motor and the axis of the annular inspection lamp are arranged on the same axis.
[0009] The feeding component is arranged at the edge position of the top surface of the workbench. The feeding component includes a feeding group arranged in the feeding direction of the workbench, a discharging group arranged in the discharging direction of the workbench, and a feeding group arranged between the feeding group and the discharging group.
[0010] The feeding group, the discharging group, and the inspection disk are located on the same plane.
[0011] The utility model is further arranged as: The top surface of the inspection disk is provided with positioning grooves.
[0012] The utility model is further configured as follows: the inspection plate has a circular disc structure, and the outer edge of the inspection plate is concentric with the outer edge of the inspection lamp.
[0013] The utility model is further configured as follows: the feeding group includes a feeding conveyor belt.
[0014] The utility model is further configured as follows: the discharging group includes a discharging conveyor belt.
[0015] The utility model is further configured as follows: the feeding group includes a first feeding guide rail arranged parallel to the transportation direction, a second feeding guide rail slidably arranged on the first feeding guide rail, and a mounting strip slidably arranged on the second feeding guide rail. Two feeding trays are arranged on the mounting strip, and four claw clamps capable of combining into a cylindrical structure are arranged on one side of the feeding tray away from the mounting strip;
[0016] The axial directions of the first feeding guide rail and the second feeding guide rail are perpendicular to each other, and the axial direction of the second feeding guide rail is perpendicular to the axial direction of the mounting strip.
[0017] The utility model is further configured as follows: one end of the first feeding guide rail is provided with a first telescopic cylinder power-connected to the second feeding guide rail, one end of the second feeding guide rail away from the first feeding guide rail is provided with a second telescopic cylinder power-connected to the mounting strip, and a third telescopic cylinder is arranged on one side of the mounting strip away from the feeding tray corresponding to each feeding tray.
[0018] The utility model is further configured as follows: a plurality of sliding grooves are formed on one side of the feeding tray away from the mounting strip, and a claw clamp is arranged in each sliding groove.
[0019] In summary, the utility model has the following beneficial effects: through the setting of the feeding assembly, the PLC-controlled automatic feeding, discharging, and waste discharging can be well realized, and through the setting of the transparent inspection plate and the annular inspection lamp, the defective parts of the rubber ring can be quickly visually observed. Description of the Drawings
[0020] Figure 1 is a three-dimensional view in an embodiment of the utility model;
[0021] Figure 2 is an operating schematic diagram in an embodiment of the utility model;
[0022] Figure 3 is a three-dimensional view from another perspective in an embodiment of the utility model.
[0023] In the figure:
[0024] 1. Workbench;
[0025] 2. Inspection group; 21. Visual inspection machine; 22. Fixed rod; 23. Inspection tray;
[0026] 3. Feeding group; 31. First feeding guide rail; 32. Second feeding guide rail; 33. Installation strip; 34. First telescopic cylinder; 35. Second telescopic cylinder; 36. Third telescopic cylinder; 37. Feeding tray; 371. Claw
[0027] 4. Feeding-in group; 41. Feeding-in conveyor belt;
[0028] 5. Discharging group; 51. Discharging conveyor belt;
[0029] 6. Rubber ring. Detailed implementation manner
[0030] In order to enable those skilled in the art of the present technology to better understand the solution of the present utility model, the technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.
[0031] It should be noted that if the terms "first", "second", etc. are involved in the description and claims of the present utility model and the above-mentioned drawings, they are used to distinguish similar objects and do not necessarily need to be used to describe a specific order or sequence. It should be understood that such data can be interchanged under appropriate circumstances so as to implement the embodiments of the present utility model described herein. In addition, if the terms "including" and "having" and any variations thereof are involved, the intention is to cover non-exclusive inclusion. For example, a process, method, system, product or device that includes a series of steps or units does not necessarily have to be limited to those clearly listed steps or units, but may include other steps or units that are not clearly listed or are inherent to these processes, methods, products or devices.
[0032] In addition, in the present utility model, if terms such as "installation", "setting", "provided with", "connection", "connected", "socketed", etc. are involved, they should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or there is internal communication between two devices, components or parts. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0033] It should be noted that, without conflict, the embodiments in the present utility model and the features in the embodiments can be combined with each other. The following will refer to the accompanying drawings and combine with the embodiments to elaborate on the present utility model in detail.
[0034] The following combines the attached Figures 1-3 to further elaborate on the present utility model in detail.
[0035] Embodiment
[0036] As Figure 1 、 Figure 2 、 Figure 3 shown, a desktop inspection machine includes a workbench 1, an inspection group 2, and a feeding assembly.
[0037] A plurality of installation positions are provided on the top surface of the workbench 1. One end of the workbench 1 is the feeding direction and the other end is the discharging direction and they are located on the same transportation straight line.
[0038] In order to meet the heat dissipation of various electrical appliances and circuit boards installed in the workbench 1, heat dissipation grilles are provided on the side surface of the workbench 1.
[0039] An abandoned opening is also provided on the top surface of the workbench 1. The abandoned opening is located in the discharging group 5. Between the inspection tray 23
[0040] The inspection group 2 is arranged at the geometric center position on the top surface of the workbench 1.
[0041] The inspection group 2 includes a PLC control circuit and a servo motor controlled by the PLC control circuit.
[0042] In this solution, the PLC control circuit is prior art and will not be elaborated too much.
[0043] The servo motor is arranged inside the workbench 1 and at least partially extends to the top surface of the workbench 1. A transparent inspection tray 23 is also provided on the output end of the servo motor. An annular inspection lamp is also provided between the bottom surface of the inspection tray 23 and the workbench 1. The output end of the servo motor and the axis of the annular inspection lamp are arranged on the same axis.
[0044] Through the arrangement of the annular inspection lamp and the transparent inspection tray 23, it can be ensured that the rubber ring 6 can rotate along with the inspection tray 23 when the inspection tray 23 is driven by the servo motor, and the presence or absence of defects inside and outside the rubber ring 6 is inspected through the light emitted by the annular lamp.
[0045] As a preference: In order to be able to replace manual visual inspection, in this solution, a fixed rod 22 is provided on the top surface of the workbench 1. A visual inspection machine 21 is provided at the end of the fixed rod 22 away from the workbench 1. The visual inspection window of the visual inspection machine 21 faces the top surface of the inspection tray 23.
[0046] Preferably, in order to assist the precise inspection of the vision inspection machine 21 and the feeding component and the precise feeding, a positioning groove is provided on the top surface of the inspection tray 23 for positioning the vision inspection machine 21 and the feeding component.
[0047] The inspection tray 23 has a circular disc-shaped structure, and the outer edge of the inspection tray 23 is concentric with the outer edge of the inspection lamp.
[0048] Preferably, in this embodiment, the vision inspection machine 21 can analyze the uploaded images taken by a high-precision camera, and the inspection lamp can be a high-frequency and high-brightness light source.
[0049] The feeding component is arranged at the edge position of the top surface of the workbench.
[0050] The feeding component includes a feeding group 4 arranged in the feeding direction of the workbench 1, a discharging group 5 arranged in the discharging direction of the workbench 1, and a feeding group 3 arranged between the feeding group 4 and the discharging group 5.
[0051] The feeding group 4, the discharging group 5 and the inspection tray 23 are located on the same plane.
[0052] The feeding group 4 is a feeding conveyor belt 41.
[0053] The discharging group 5 is a discharging conveyor belt 51.
[0054] Preferably, the feeding conveyor belt 41 and the discharging conveyor belt 51 can be replaced with a feeding box and a discharging box.
[0055] The feeding group 3 includes a first feeding guide rail 31 arranged parallel to the transportation direction, a second feeding guide rail 32 slidably arranged on the first feeding guide rail 31, and a mounting strip 33 slidably arranged on the second feeding guide rail 32.
[0056] As shown in Figure 3 There are two feeding trays 37 arranged on the mounting strip 33. On the side of the feeding tray 37 away from the mounting strip 33, there are four claw clamps 371 that can be combined into a cylindrical structure. The claw clamps 371 can be closed and expanded. Corresponding to each claw clamp 371, a corresponding micro cylinder (not shown in the figure) is arranged in the feeding tray 37. Since there are several replacement methods here in this embodiment and it is well-known in the prior art, no more explanations are made for the claw clamps 371 here.
[0057] The two feeding trays 37 can save driving actions. One driving back and forth only needs fine adjustment to complete the two actions of discharging and feeding.
[0058] The axial directions of the first feeding guide rail 31 and the second feeding guide rail 32 are perpendicular to each other, and the axial direction of the second feeding guide rail 32 is perpendicular to the axial direction of the mounting strip 33.
[0059] One end of the first feeding guide rail 31 is provided with a first telescopic cylinder 34 which is power-connected to the second feeding guide rail 32.
[0060] One end of the second feeding guide rail 32 far from the first feeding guide rail 31 is provided with a second telescopic cylinder 35 which is power-connected to the mounting strip 33.
[0061] On the side of the mounting strip 33 far from the feeding tray 37, a third telescopic cylinder 36 is provided corresponding to each feeding tray 37.
[0062] On the side of the feeding tray 37 far from the mounting strip 33, a number of sliding grooves are provided, and a jaw 371 is arranged in each sliding groove.
[0063] The rubber ring 6 is placed on the feeding conveyor belt 41, the discharging conveyor belt 51 and the inspection tray 23. In order to accurately hold the rubber ring 6, a vision positioning camera is also provided on the side of the feeding tray 37 close to the rubber ring 6 to assist in the positioning operation.
[0064] Working principle: The first telescopic cylinder 34 drives the second feeding guide rail 32 to move axially along the first feeding guide rail 31, the second telescopic cylinder 35 drives the mounting strip 33 to move in the axial direction of the second feeding guide rail 32, and the third telescopic cylinder 36 drives the feeding tray 37 to move up and down. The combination of the first telescopic cylinder 34, the second telescopic cylinder 35 and the third telescopic cylinder 36 realizes the effect of loading and unloading.
[0065] Working principle: After the feeding is completed, the PLC control circuit drives the servo motor to rotate, and the artificial or vision inspection machine 21 performs quality inspection. After the inspection, the feeding component performs loading and unloading, and the unqualified products are not placed on the discharging conveyor belt 51.
[0066] It should be noted that all the features disclosed in this specification, or all the steps in the disclosed methods or processes, except for the mutually exclusive features and / or steps, can be combined in any way.
[0067] In addition, the above specific embodiments are exemplary. Those skilled in the art can come up with various solutions inspired by the disclosure content of the present invention, and these solutions also belong to the disclosure scope of the present invention and fall within the protection scope of the present invention. Those skilled in the art should understand that the specification and drawings of the present invention are illustrative and do not constitute a limitation on the claims. The protection scope of the present invention is defined by the claims and their equivalents.
Claims
1. A desktop quality inspection machine, characterized in that: include: A workbench (1) has a plurality of mounting positions on its top surface, one end of the workbench (1) being in the feeding direction and the other end being in the discharging direction and being located on the same transport straight line; An inspection group (2) is arranged at the geometric center of the top surface of the workbench (1), and the inspection group (2) comprises a PLC control circuit and a servo motor controlled by the PLC control circuit. The servo motor is arranged inside the workbench (1) and at least partially extends out of the top surface of the workbench (1). A transparent inspection disk (23) is also arranged on the output end of the servo motor. An annular inspection lamp is also arranged between the bottom surface of the inspection disk (23) and the workbench (1). The output end of the servo motor and the axis of the annular inspection lamp are arranged on the same axis. A feeding assembly is arranged at the edge of the top surface of the workbench (1), the feeding assembly comprising a feeding group (4) arranged in the feeding direction of the workbench (1), a discharging group (5) arranged in the discharging direction of the workbench (1), and a feeding group (3) arranged between the feeding group (4) and the discharging group (5); The feeding group (4), the discharging group (5) and the inspection plate (23) are located on the same plane.
2. A desktop quality inspection machine according to claim 1, characterized in that: The top surface of the inspection disk (23) is provided with a positioning groove.
3. A desktop quality inspection machine according to claim 1, characterized in that: The inspection disk (23) has a circular disk-shaped structure, and the outer edge of the inspection disk (23) is arranged concentrically with the outer edge of the inspection lamp.
4. The desktop quality inspection machine according to claim 1, characterized in that: The feeding group (4) comprises a feeding conveyor belt (41).
5. The desktop quality inspection machine according to claim 1, characterized in that: The discharging group (5) comprises a discharging conveyor belt (51).
6. The desktop quality inspection machine according to claim 1, characterized in that: The feeding group (3) comprises a first feeding guide rail (31) arranged parallel to the transport direction, a second feeding guide rail (32) slidably arranged on the first feeding guide rail (31), and a mounting bar (33) slidably arranged on the second feeding guide rail (32), two feeding trays (37) are arranged on the mounting bar (33), and four claws (371) that can be combined into a cylindrical structure are arranged on a side of the feeding tray (37) away from the mounting bar (33); The axial directions of the first feeding guide rail (31) and the second feeding guide rail (32) are perpendicular to each other, and the axial directions of the second feeding guide rail (32) and the mounting bar (33) are perpendicular to each other.
7. The desktop quality inspection machine according to claim 6, characterized in that: A first telescopic cylinder (34) is provided at one end of the first feeding guide rail (31) and is connected to the second feeding guide rail (32) by power; a second telescopic cylinder (35) is provided at one end of the second feeding guide rail (32) away from the first feeding guide rail (31) and is connected to the mounting bar (33) by power; and a third telescopic cylinder (36) is provided on a side of the mounting bar (33) away from the feeding tray (37) and corresponding to each feeding tray (37).
8. The desktop quality inspection machine according to claim 6, characterized in that: A plurality of slide grooves are provided on one side of the feeding tray (37) away from the mounting strip (33), and a claw clamp (371) is provided in each slide groove.